TSG-R0005-2025《移動(dòng)式壓力容器安全技術(shù)監(jiān)察規(guī)程》(2024版)

特種設(shè)備平安技術(shù)規(guī)范TSGR0005-2025

移動(dòng)式壓力容器平安技術(shù)

監(jiān)察規(guī)程

SupervisionReguIationonSafetyTechnoIogyfor

TransportabIePressureVesseI

中華人民共和國(guó)國(guó)家質(zhì)量監(jiān)督檢驗(yàn)檢疫總局頒布

2011年11月15日

前-XZ-百-JL-

2024年11月，國(guó)家質(zhì)量監(jiān)督檢驗(yàn)檢疫總局（以下簡(jiǎn)稱國(guó)家質(zhì)檢總局）特種設(shè)備平安

監(jiān)察局（以下簡(jiǎn)稱特種設(shè)備局）下達(dá)制（修）訂《移動(dòng)式壓力容器平安技術(shù)監(jiān)察規(guī)程》（以

下簡(jiǎn)稱《移動(dòng)容規(guī)》）的任務(wù)書(shū)。2024年3月，中國(guó)特種設(shè)備檢測(cè)探討院（以下簡(jiǎn)稱中國(guó)

特檢院）和全國(guó)鍋爐壓力容器標(biāo)準(zhǔn)化技術(shù)委員會(huì)移動(dòng)式壓力容器分技術(shù)委員會(huì)（以下簡(jiǎn)

稱移動(dòng)分會(huì)）組織專家成立制（修）訂工作組，在北京召開(kāi)第一次工作組會(huì)議，探討《移

動(dòng)容規(guī)》制（修）訂的原則、重點(diǎn)內(nèi)容及主要問(wèn)題、結(jié)構(gòu)（章節(jié)）框架，并且就起草工作進(jìn)

行分工，制定了起草工作時(shí)辰表，同時(shí)確定了《移動(dòng)容規(guī)》編制大綱。2024年4月，工

作組在北京召開(kāi)其次次工作組會(huì)議，經(jīng)過(guò)探討，形成了《移動(dòng)容規(guī)》征求看法稿初稿。

2024年11月，工作組在上海召開(kāi)第三次工作組會(huì)議，經(jīng)過(guò)探討，形成了《移動(dòng)容

規(guī)》征求看法稿，特種設(shè)備局以質(zhì)檢特函[2024]10號(hào)文征求基層部門、有關(guān)單位、專家

及公民的看法，修改形成送審稿。2024年7月，特種設(shè)備局將送審稿提交給國(guó)家質(zhì)檢總

局特種設(shè)備平安技術(shù)委員會(huì)審議，修改形成了報(bào)批稿。2024年5月，《移動(dòng)容規(guī)》的報(bào)

批稿由國(guó)家質(zhì)檢總局通過(guò)世界貿(mào)易組織（WT0）向其成員進(jìn)行了通報(bào)。2011年11月15日，

《移動(dòng)容規(guī)》由國(guó)家質(zhì)檢總局批準(zhǔn)頒布。

本次修訂，是以《液化氣體汽車罐車平安監(jiān)察規(guī)程》（以下簡(jiǎn)稱《汽規(guī)》）為基礎(chǔ)，

同時(shí)將1999年版《壓力容器平安技術(shù)監(jiān)察規(guī)程》（以下簡(jiǎn)稱原《容規(guī)》）中有關(guān)移動(dòng)式

壓力容滯的相關(guān)平安技術(shù)要求和規(guī)定，以及鐵路罐車、長(zhǎng)管拖車、罐式集裝箱和管束式

集裝箱一并納入到《移動(dòng)容規(guī)》中。本著充分汲取事故教訓(xùn)，充分體現(xiàn)法規(guī)是平安基本

要求的思想，解決原《容規(guī)》和《汽規(guī)》中存在的一些突發(fā)問(wèn)題，重要內(nèi)容變更要有論

證、調(diào)研、數(shù)據(jù)的支撐，強(qiáng)化運(yùn)用管理和事故應(yīng)急專項(xiàng)預(yù)案，體現(xiàn)節(jié)能原則；促進(jìn)生產(chǎn),

便利企業(yè)，吸納成熟的科技成果，有利于技術(shù)進(jìn)步、科學(xué)發(fā)展，兼顧國(guó)際發(fā)展、具有中

國(guó)特色，平安技術(shù)規(guī)范與技術(shù)標(biāo)準(zhǔn)協(xié)調(diào)一樣的原則。

在實(shí)際制（修）訂工作中，考慮與《特種設(shè)備平安監(jiān)察條例》所規(guī)定的各項(xiàng)制度、有

關(guān)要求、名詞術(shù)語(yǔ)等統(tǒng)一，變更平安監(jiān)察工作的主體為國(guó)家質(zhì)檢總局及其各地質(zhì)量技術(shù)

監(jiān)察部門等。同時(shí)，依據(jù)鐵路罐車、長(zhǎng)管拖車、罐式集裝箱和管束式集裝箱等不同產(chǎn)品

平安管理要求不同，明確界定了質(zhì)監(jiān)部門和其他有關(guān)部門在各環(huán)節(jié)的監(jiān)察管理職責(zé)?！兑?/p>

動(dòng)容規(guī)》基本保留原《容規(guī)》的結(jié)構(gòu)框架和主體內(nèi)容。在設(shè)計(jì)、制造、改造、修理、運(yùn)

用、檢驗(yàn)檢測(cè)等方面提出基本平安要求，并且不涉及一般的技術(shù)細(xì)微環(huán)節(jié)。與當(dāng)前節(jié)能

減排降耗的基本國(guó)策相結(jié)合，提出了有關(guān)的基本要求，如平安系數(shù)調(diào)整、溫保冷要求、

輕型化設(shè)計(jì)等。同時(shí)，調(diào)整原《容規(guī)》和《汽規(guī)》一些過(guò)于剛性的規(guī)定，給新材料、新

工藝、新技術(shù)的應(yīng)用留有出路和渠道。調(diào)整一些不合理、過(guò)時(shí)的規(guī)定，如材料復(fù)驗(yàn)、焊

接試板等問(wèn)題。調(diào)整（刪除）過(guò)細(xì)的數(shù)據(jù)表格，增加移動(dòng)式壓力容器產(chǎn)品數(shù)據(jù)表，提出信

息化工作要求，為今后信息化管理打下基礎(chǔ)。

參與本規(guī)程制（修）訂工作的主要單位和人員如下:

中國(guó)特種設(shè)備檢測(cè)探討院壽比南謝鐵軍戚月娣

張君鵬陳朝暉王為國(guó)

全國(guó)鍋容標(biāo)委移動(dòng)式壓力容潛分技術(shù)委員會(huì)周偉明許子平魏勇彪

國(guó)家質(zhì)檢總局特種設(shè)備平安監(jiān)察局王曉雷李軍張建榮

常彥衍

鐵道部平安監(jiān)察司張用智

交通運(yùn)輸部馬路司嚴(yán)季

中國(guó)船級(jí)社產(chǎn)品檢驗(yàn)管理處周興

全國(guó)鍋爐壓力容器標(biāo)準(zhǔn)化技術(shù)委員會(huì)秦曉鐘

上海市特種設(shè)備監(jiān)督檢驗(yàn)技術(shù)探討院湯曉英丁建勛

中國(guó)國(guó)際海運(yùn)集裝箱（集團(tuán)）股份有限公司孫洪利

哈爾濱鐵路局特種設(shè)備平安監(jiān)察室張仰明

西安鐵路局特種設(shè)備檢驗(yàn)所杜傳庚

南通中集罐式儲(chǔ)運(yùn)設(shè)備制造有限公司羅永欣

上海交通高校制冷與低溫工程探討所汪榮順

西安軌道交通裝備有限責(zé)任公司郭小鋒

荊門宏圖特種飛行器制造有限公司孫太平

石家莊安瑞科氣體機(jī)械有限公司王紅霞

上海中石化工物流有限公司朱洪池

普萊克斯（中國(guó)）投資有限公司洪偉

浙江省質(zhì)量技術(shù)監(jiān)督局顧山樂(lè)

中國(guó)特種設(shè)備檢測(cè)探討院、全國(guó)鍋容標(biāo)委移動(dòng)式壓力容器分技術(shù)委員會(huì)、中國(guó)國(guó)際

海運(yùn)集裝箱（集團(tuán)）股份有限公司、上海市特種設(shè)備監(jiān)督檢驗(yàn)技術(shù)探討院、哈爾濱鐵路局

特種設(shè)備平安監(jiān)察室等單位為本次《移動(dòng)容規(guī)》制修訂進(jìn)行了大量的調(diào)研、會(huì)議組織等

工作。

本標(biāo)準(zhǔn)依照2024年12月26日發(fā)布的《移動(dòng)式壓力容器平安技術(shù)監(jiān)察規(guī)程》（TSG

R0005-2025）第1號(hào)修改單對(duì)2024年12月第1版修改。

目錄

1總則...................................................................................1

1.1目的.............................................................................1

1.2移動(dòng)式壓力容器..................................................................1

1.3適用范圍........................................................................1

1.3.1適用范圍的一般規(guī)定.......................................................1

1.3.2適用范圍的特殊規(guī)定.......................................................2

1.4不適用范圍......................................................................2

1.5移動(dòng)式壓力容器范圍的界定.......................................................2

1.5.1罐體或者氣瓶.............................................................2

1.5.2管路......................................................................2

1.5.3平安附件.................................................................2

1.5.4裝卸附件..................................................................3

1.6與技術(shù)標(biāo)準(zhǔn)、管理制度的關(guān)系.....................................................3

1.7不符合本規(guī)程規(guī)定時(shí)的特殊處理規(guī)定..............................................3

1.8引用標(biāo)準(zhǔn)........................................................................3

1.9監(jiān)督管理........................................................................3

2罐體材料...............................................................................4

2.1基本要求.......................................................................4

2.2熔煉方法........................................................................4

2.3化學(xué)成分（熔煉分析）.............................................................4

2.3.1用于焊接的碳素鋼和低合金鋼..............................................4

2.3.2壓力容器專用鋼中碳素鋼和低合金鋼.......................................4

2.4力學(xué)性能........................................................................5

2.4.1屈服強(qiáng)度與抗拉強(qiáng)度比值...................................................5

2.4.2沖擊功....................................................................5

2.4.3斷后伸長(zhǎng)率...............................................................5

2.5鋼板超聲檢測(cè)....................................................................6

2.5.1檢測(cè)要求................................................................6

2.5.2檢測(cè)標(biāo)準(zhǔn)和合格等級(jí)......................................................6

2.6復(fù)合鋼板........................................................................6

2.7鋼鍛件..........................................................................6

2.8鋁和鋁合金......................................................................6

2.9保溫及保冷材料..............................................................6

2.10境外牌號(hào)材料的運(yùn)用.............................................................7

2.10.1境外材料制造單位制造的材料..............................................7

2.10.2境內(nèi)材料制造單位制造的鋼板（帶）.........................................7

2.10.3境外牌號(hào)材料的選用......................................................7

2.11新材料的運(yùn)用...................................................................7

2.11.1未列入引用標(biāo)準(zhǔn)的材料....................................................7

2.11.2已列入引用標(biāo)準(zhǔn)的材料....................................................7

2.12材料投用和標(biāo)記移植.............................................................8

2.13焊接材料.......................................................................8

2.14材料代用.......................................................................8

3設(shè)計(jì)...................................................................................8

3.1資質(zhì)及責(zé)任..................................................................8

3.2設(shè)計(jì)許可印章...................................................................9

3.3設(shè)計(jì)條件.......................................................................9

3.4設(shè)計(jì)文件.......................................................................9

3.4.1基本要求.................................................................9

3.4.2設(shè)計(jì)總圖及罐體圖........................................................9

3.5設(shè)計(jì)方法........................................................................11

3.6風(fēng)險(xiǎn)評(píng)估........................................................................11

3.7節(jié)能要求.......................................................................11

3.8平安系數(shù).......................................................................11

3.9介質(zhì)的分類及危害性............................................................12

3.9.1介質(zhì)編號(hào)、名稱和分類...................................................12

3.9.2介質(zhì)危害性..............................................................12

3.9.3介質(zhì)危害性的確定........................................................13

3.10設(shè)計(jì)參數(shù)......................................................................13

3.10.1設(shè)計(jì)載荷...............................................................13

3.10.2設(shè)計(jì)溫度...............................................................14

3.10.3設(shè)計(jì)壓力...............................................................15

3.10.4等效壓力...............................................................15

3.10.5計(jì)算壓力...............................................................15

3.10.6腐蝕裕量...............................................................15

3.10.7最大允許充裝量.........................................................16

3.10.8常見(jiàn)介質(zhì)罐體主要設(shè)計(jì)參數(shù)..............................................16

3.10.9焊接接頭系數(shù)...........................................................17

3.10.10最小厚度..............................................................17

3.11結(jié)構(gòu)設(shè)計(jì)......................................................................17

3.11.1焊接接頭設(shè)計(jì)............................................................17

3.11.2罐體用管法蘭............................................................17

3.11.3人孔..............................................................17

3.11.4開(kāi)孔補(bǔ)強(qiáng)圈的指示孔.....................................................17

3.11.5不允許拆卸的保溫或者保冷層.............................................18

3.11.6防波板的設(shè)置.....................................................18

3.11.7裝卸口及平安愛(ài)護(hù)裝置的設(shè)置.............................................18

3.11.8管路..............................................................18

3.11.9罐體或者氣瓶支撐結(jié)構(gòu)要求...............................................18

3.11.10裝設(shè)卸液泵的要求.......................................................18

3.12無(wú)損檢測(cè)要求.................................................................19

3.13特殊耐腐蝕要求...............................................................19

3.14泄漏試驗(yàn)...................................................................19

3.14.1泄漏試驗(yàn)種類............................................................19

3.14.2泄漏試驗(yàn)條件............................................................19

4制造..................................................................................19

4.1基本要求........................................................................19

4.1.1制造單位.................................................................19

4.1.2制造監(jiān)督檢驗(yàn)............................................................19

4.1.3出廠資料.................................................................19

4.1.4產(chǎn)品銘牌.................................................................20

4.1.5設(shè)計(jì)修改................................................................21

4.2焊接...........................................................................21

4.2.1焊接T藝評(píng)定.............................................................21

4.2.2焊工及其鋼印.............................................................21

4.2.3焊接返修................................................................21

4.3試件（板）與試樣................................................................22

4.3.1須要制備產(chǎn)品焊接試件的條件.............................................22

4.3.2產(chǎn)品焊接試件的制備要求.................................................22

4.3.3須要制備母材熱處理試件的條件..........................................22

4.3.4焊接試件與母材熱處理試件的力學(xué)性能檢驗(yàn)要求............................22

4.3.5耐腐蝕性能試件和試樣的制備要求........................................22

4.4罐體外觀和組裝................................................................23

4.4.1筒體和封頭的外觀與幾何尺寸.............................................23

4.4.2焊接接頭的表面質(zhì)量.....................................................23

4.4.3罐體組裝及焊縫布置.....................................................23

4.5無(wú)損檢測(cè)......................................................................23

4.5.1無(wú)損檢測(cè)人員............................................................23

4.5.2無(wú)損檢測(cè)方法............................................................24

4.5.3罐體焊接接頭無(wú)損檢測(cè)...................................................24

4.5.4原材料和零部件的無(wú)損檢測(cè)要求..........................................26

4.5.5無(wú)損檢測(cè)記錄、資料和報(bào)告...............................................26

4.6焊后熱處理....................................................................26

焊后熱處理的條件................................................................26

4.6.2焊后熱處理的要求........................................................26

4.7耐壓試驗(yàn)........................................................................27

4.7.1耐壓試驗(yàn)種類.............................................................27

4.7.2耐壓試驗(yàn)壓力.............................................................27

4.7.3耐壓試驗(yàn)時(shí)罐體強(qiáng)度校核..................................................27

4.7.4耐壓試驗(yàn)前的打算工作....................................................27

4.7.5耐壓試驗(yàn)基本要求........................................................27

4.7.6液壓試驗(yàn).................................................................28

4.7.7氣壓試驗(yàn).................................................................28

4.8泄露試驗(yàn)........................................................................29

4.8.1氣密性試驗(yàn)................................................................29

4.8.2氨檢漏試驗(yàn)................................................................29

4.8.3鹵素檢漏試驗(yàn)..............................................................29

4.8.4氨檢漏試驗(yàn)................................................................29

4.9不銹鋼和鋁及鋁合金制罐體的附加要求............................................29

4.9.1基本要求..................................................................29

4.9.2鋁及鋁合金制罐體的其他要求...............................................29

4.10總裝要求.......................................................................30

4.10.1基本要求.................................................................30

4.10.2置換處理.................................................................30

5運(yùn)用管理...............................................................................30

5.1移動(dòng)式壓力容器運(yùn)用登記.........................................................30

5.2運(yùn)用單位的責(zé)任.................................................................31

5.3運(yùn)用單位平安管理...............................................................31

5.4移動(dòng)式壓力容器技術(shù)檔案.........................................................31

5.5操作規(guī)程.......................................................................32

5.6作業(yè)人員.......................................................................32

5.7日常檢查和維護(hù)保養(yǎng)與定期自行檢查.............................................32

5.8異樣狀況處理..................................................................33

5.8.1異樣狀況報(bào)告.............................................................33

5.8.2隱患處理.................................................................33

5.9定期檢驗(yàn).......................................................................33

5.10平安運(yùn)用要求...................................................................34

5.11變更移動(dòng)式壓力容器運(yùn)用條件...................................................34

5.12臨時(shí)進(jìn)口移動(dòng)式壓力容器平安要求...............................................35

5.12.1臨時(shí)進(jìn)口移動(dòng)式壓力容器..................................................35

5.12.2臨時(shí)進(jìn)口移動(dòng)式壓力容器平安管理........................................35

5.12.3臨時(shí)進(jìn)口移動(dòng)式壓力容器平安性能檢驗(yàn).................................35

5.12.4符合《國(guó)際海運(yùn)危急貨物運(yùn)輸規(guī)則》的臨時(shí)進(jìn)口罐式集裝箱（以下簡(jiǎn)稱臨時(shí)罐箱）

的平安管理......................................................................35

5.13運(yùn)輸過(guò)程平安作業(yè)要求.........................................................35

5.14隨車裝備......................................................................36

5.15隨車攜帶的文件和資料.........................................................36

5.16應(yīng)急救援......................................................................36

6充裝與卸載...........................................................................36

6.1.充裝許可與平安管理............................................................36

6.1.1充裝許可.................................................................36

6.1.2充裝單位的平安管理......................................................37

6.1.3充裝單位的其他要求......................................................37

6.2卸載單位的平安管理.............................................................37

6.3裝卸用管........................................................................38

6.4裝卸工作質(zhì)量.....................................................................38

6.4.1裝卸前檢查...............................................................38

6.4.2裝卸過(guò)程限制.............................................................39

6.4.3裝卸后檢查...............................................................39

6.4.4禁止裝卸作業(yè)要求.........................................................40

6.5裝卸記錄和充裝證明資料........................................................40

6.5.1裝卸記錄.................................................................40

6.5.2充裝證明資料.............................................................40

7改造與修理...........................................................................40

7.1改造與修理單位.........................................................40

7.2改造與重大修理................................................................41

7.2.1罐體的改造與重大修理的含義.............................................41

7.2.2改造與重大修理告知......................................................41

7.2.3基本要求.................................................................41

7.2.4改造或者重大修理前的打算工作..........................................41

7.2.5改造或者修理的焊接.....................................................41

7.2.6改造或者重大修理的耐壓試驗(yàn)..............................................41

7.2.7銘牌與標(biāo)記...............................................................42

7.3修理的其他要求................................................................42

7.4平安附件的變更................................................................42

8定期檢驗(yàn)..............................................................................42

8.1報(bào)檢..............................................................42

8.2檢驗(yàn)機(jī)構(gòu)與人員................................................................42

8.3定期檢驗(yàn)周期..................................................................42

8.3.1汽車罐車、鐵路罐車和罐式集裝箱的定期檢驗(yàn)周期.........................42

8.3.2長(zhǎng)管拖車、管束式集裝箱的定期檢驗(yàn)周期..................................43

8.4定期檢驗(yàn)的內(nèi)容................................................................43

8.5特殊檢驗(yàn)狀況的處理............................................................43

8.5.1不能按期進(jìn)行定期檢驗(yàn)...................................................43

8.5.2異地進(jìn)行定期檢驗(yàn).......................................................43

9平安附件和裝卸附件...................................................................44

9.1平安附件基本要求........................................................44

9.2平安附件的選用................................................................44

9.3平安附件的連接................................................................44

9.4平安池放裝置..................................................................44

9.4.1平安泄放裝置的設(shè)置......................................................44

9.4.2平安泄放裝置的動(dòng)作壓力..................................................45

9.4.3平安泄放裝置的排放實(shí)力..................................................45

9.4.4平安閥的安裝要求........................................................46

9.4.5平安閥的校驗(yàn).............................................................46

9.5緊急迫斷裝置..................................................................46

9.6液位測(cè)量裝置..................................................................47

9.6.1液位測(cè)量裝置的設(shè)置條件.................................................47

9.6.2液位測(cè)量裝置的設(shè)置要求.................................................47

9.6.3液位測(cè)量裝置的選用.....................................................47

9.7壓力測(cè)量裝置，................................................................47

9.7.1壓力表的選用.............................................................47

9.7.2壓力表的校驗(yàn).............................................................47

9.7.3壓力表的安裝要求........................................................47

9.8溫度測(cè)量裝置..................................................................48

9.9阻火器.........................................................................48

9.10導(dǎo)靜電裝置................................................................48

9.11裝卸閥門.....................................................................48

9.12裝卸軟管和快裝接頭...........................................................48

9.13平安附件和裝卸附件的愛(ài)護(hù).....................................................49

10附則.................................................................................49

10.1說(shuō)明權(quán)限......................................................................49

10.2施行時(shí)間......................................................................49

附件A.....................................................................................................................................................................50

鐵路罐車專項(xiàng)平安技術(shù)要求............................................................50

A1總則........................................................................50

A1.1資質(zhì)和責(zé)任............................................................50

A1.2型式試驗(yàn)或者相關(guān)試驗(yàn).................................................50

A2設(shè)計(jì)........................................................................50

A2.1基本要求.............................................................50

A2.2最大允許充裝量.........................................................50

A2.3結(jié)構(gòu)要求..............................................................50

A2.4平安附件..............................................................51

A3制造........................................................................51

A4運(yùn)用管理....................................................................51

A5修理........................................................................51

附件B.....................................................................................................................................................................52

汽車罐車專項(xiàng)平安技術(shù)要求............................................................52

B1總則........................................................................52

B1.1.資質(zhì)和責(zé)任...........................................................52

B1.2型式試驗(yàn)或者相關(guān)試驗(yàn)................................................52

B2設(shè)計(jì)........................................................................52

B2.1基本要求.............................................................52

B2.2最大允許充裝量.......................................................52

B2.3結(jié)構(gòu).................................................................53

B2.4平安附件..............................................................53

B2.5其他要求..............................................................53

B3制造.........................................................................53

B3.1單車地盤(pán)進(jìn)廠檢驗(yàn)..................................................53

B3.2半掛車用走行裝置進(jìn)廠檢驗(yàn)............................................54

B3.3標(biāo)記........................................................54

B3.4其他要求..............................................................54

B4運(yùn)用管理....................................................................54

B4.1達(dá)到設(shè)計(jì)運(yùn)用年限的罐體..............................................54

B4.2真空絕熱罐體的汽車罐車走行裝置更換..................................54

附件C.....................................................................................................................................................................56

罐式集裝箱專項(xiàng)平安技術(shù)要求........................