井下設(shè)備介紹

1、1 Brief History 簡單歷史簡單歷史 Global Summary 全球簡介全球簡介 Product Range 產(chǎn)品系列產(chǎn)品系列 Product Development 新產(chǎn)品新產(chǎn)品 Agenda 目錄目錄 2 3 4 Caterpillar Underground Mining Pty Ltd (UGM) 卡特彼勒井下礦用設(shè)備公司 5 6 Cradle Mountain Agriculture Queenstown Wineglass Bay 7 Port of Burnie, Tasmania 塔斯馬尼亞州波尼港塔斯馬尼亞州波尼港 8 1975 DB Elphinstone

2、1986 First LHD 第一臺井下鏟運(yùn)機(jī)第一臺井下鏟運(yùn)機(jī) 1995 Establishment of CEPL 成立了成立了CEPL 2000 100% Caterpillar Ownership 卡特彼勒全部并購卡特彼勒全部并購 2001 1000th Unit Delivered 第第1000臺設(shè)備交機(jī)臺設(shè)備交機(jī) 2003 Caterpillar Branding 開始用卡特彼勒品牌銷售開始用卡特彼勒品牌銷售 2005 Australian Large Advanced Manufacturer Export Award 贏得澳大利亞大型先進(jìn)出口廠商獎(jiǎng)贏得澳大利亞大型先進(jìn)出口廠商獎(jiǎng)

3、2006 2000th Unit Delivery 第第2000臺交機(jī)臺交機(jī) Company History 公司歷史公司歷史 9 Growth - 1986 Sales 銷售銷售 $6.5M Employees員工員工 33 成長成長Growth - 1986 10 Employee Numbers員工數(shù)員工數(shù) 11 銷售臺量銷售臺量 澳大利亞澳大利亞海外海外全部全部 12 Facilities 硬件硬件 Parts Distribution 零件分銷零件分銷 Assembly / Admin 組裝組裝/管理管理 Fabrication 加工加工 Test Facility 測試基地測試基地

4、 Truck Assembly 卡車組裝卡車組裝 Loader Assembly 鏟運(yùn)機(jī)組裝鏟運(yùn)機(jī)組裝 13 Facilities Hopkinson Street 14 Facilities Assembly 組裝組裝 15 Facilities Fabrication 加工加工 16 Facilities Parts Distribution Centre 零件分銷中心零件分銷中心 17 Facilities Machine Testing Grounds 設(shè)備測試場設(shè)備測試場 18 Expanded World Class Manufacturing Facilities 擴(kuò)建后的制造基

5、地具有世界領(lǐng)先水準(zhǔn)擴(kuò)建后的制造基地具有世界領(lǐng)先水準(zhǔn) Completed facility expansions in 2005. 在在2005年完成擴(kuò)建年完成擴(kuò)建 Implemented a manufacturing excellence program on 2005. 杰出生產(chǎn)活動(dòng)在杰出生產(chǎn)活動(dòng)在2005年完成年完成 Production increased 36% in 2006, 25% in 2007./ 2006年產(chǎn)量增加年產(chǎn)量增加36%, 2007年增加年增加25% Mid-late 2007 manufacturing begins in Caterpillar Brazil

6、 在在2007年中起年中起, 在卡特巴西開始生產(chǎn)在卡特巴西開始生產(chǎn). Production increase plans for 275% by 2015. 產(chǎn)量計(jì)劃在產(chǎn)量計(jì)劃在2015年前增加年前增加275% 19 PIRACICABA, SO PAULO BRASIL 巴西圣保羅州巴西圣保羅州 20 EMPLOYEES 員工員工 21 Global Summary 全球概況全球概況 22 Area Representatives區(qū)域代表區(qū)域代表 Nathan Wescombe John Pouwels Dirk Coetzee Graham Robson Ron de Haan Alan

7、Harnett Larry Widdifield Paul Bitter 23 Worldwide Deliveries 市場銷售市場銷售 497 North America 176 South America 263 Africa 116 CIS 32 Europe 133 Asia 1193Australia 69 Mexico (as at 20th February 2008) 1 Japan Total: 2480 Units 24 South Africa 南非南非 25 Westmin Campbell River, British Columbia Thyssen Mining

8、 Construction Company Sifto Salt Goderich, Ontario Inco Sudbury, Ontario Trout Lake Flin Flon, Manitoba Williams Mine David Bell Mine Battle Mountain Gold Canada Salt Windsor, Ontario Echo Bay Mines, N.W.T Getchell Gold Winnemucca, Nevada Henderson Empire, Colorado Savage Zinc Gordonsville, Tennesse

9、e Stillwater Nye, Montana Molycrop, Questa, New Mexico Inco, Manitoba Cowin & Company, Tennessee Newmont Gold, Carlin Nevada American Rock Salt, NYK Fareport, Ohio Doe Run, Missouri Barrick Gold, Carlin Nevada Cargill Salt, NYK Weeks Isle, LA Holt Mcdermot, Ontario Mine Seleine, Quebec Ekhati, NWT B

10、ritish Petrolium Rio Timto Juneau Alaska Barrick Eskay Creek Cargill, Whiskey Island Martin Marietta, Indianapolis North America北美北美 26 Australia澳洲澳洲 27 Caterpillar Dealer Network 代理商網(wǎng)絡(luò)代理商網(wǎng)絡(luò) 267 Locally Owned Businesses 1,665 Dealer Branch Stores 93,000 Employees Supporting You $7.8 Billion In Asset

11、s 50+ Years Average Tenure 28 China Dealers 中國代理商中國代理商 ECI Metro Lei Shing Hong CEL WesTrac China CEL 29 P.T. Freeport Indonesia Mine 30 P.T. Freeport Indonesia Mine AD55 Availability 完好率完好率 Average 97.44% Utilization - Average 70.19%出勤率出勤率 R2900G Availability完好率完好率 Average 93.02% Utilization Averag

12、e 58.34%出勤率出勤率 31 P.T. Freeport Indonesia Mine Model 型號型號 Numbers 數(shù)量數(shù)量 Comments 說明說明 120H Grader3First Delivered 1998 R1500 2411First Delivered Nov 1996 R1300 9201 R2900G6 R1700 11 7First Delivered April 1996 (154) R1700G31 R160017First Delivered May 1998 R1600G2 AD3011 AD5521 TOTAL100 32 Palabora M

13、ine 33 Palabora Mine Mine Information Cat R1700G x 11 32,000Tpd 34 Quality Assurance 質(zhì)量保證質(zhì)量保證 35 Product Range 產(chǎn)品系列產(chǎn)品系列 36 UNDERGROUND EQUIPMENT (LHD)井下鏟運(yùn)機(jī)井下鏟運(yùn)機(jī) 37 UNDERGROUND EQUIPMENT (LHD)井下鏟運(yùn)機(jī)井下鏟運(yùn)機(jī) R1300GIIR1600GR1700GR2900GR2900G Xtra Gross machine operating weight 總重總重 27 675 kg40 000 kg52 500

14、 kg67 409 kg75 575 kg Engine power (gross) SAE 發(fā)動(dòng)機(jī)功率發(fā)動(dòng)機(jī)功率 136 kW 2200 rpm 200 kW 2100 rpm 241/262 kW 1800 rpm 321/333 kW 1900/1800 rpm 321/333 kW 1900/1800 rpm Rated payload 額定載荷額定載荷 6800 kg10 200 kg14 000 kg*17 200 kg20 000 kg* Max height dumped 最大舉升高度最大舉升高度 3924 mm4497 mm4899 mm5427 mm5429 mm Max

15、dump clearance 最大卸載高度最大卸載高度 1560 mm2207 mm2477 mm2868 mm2620 mm Bucket size 斗容斗容 2.4 m 3.4 m 4.2 m 5.9 m 5.0 m 8.8 m 7.2 m 8.9 m 8.9 m 11.6 m Breakout force 崛起力崛起力15 350 kg 19 270 kg20 885 kg27 346 kg27 346 kg Static tipping load full turn lift arms horizontal 傾翻載荷傾翻載荷 18 369 kg (42.5) 23 500 kg (42

16、.5) 27 430 kg (44.0) 34 069 kg (42.5) 40 472 kg (42.5) 38 UNDERGROUND EQUIPMENT (LHD)井下鏟運(yùn)機(jī)井下鏟運(yùn)機(jī) ModelPayloadBucket 型號型號額定載荷額定載荷斗容斗容 R1300G 6,800 kg3.1 m3 14,991 lbs4.1 yd3 R1600G 10,200 kg4.8 m3 22,487 lbs6.3 yd3 39 UNDERGROUND EQUIPMENT (LHD)井下鏟運(yùn)機(jī)井下鏟運(yùn)機(jī) ModelPayloadBucket 型號型號額定載荷額定載荷斗容斗容 R2900G 17,

17、200 kg7.2 m3 37,926 lbs9.4 yd3 20,000 kg8.9m3 44,029 lbs11.6yd3 R1700G 14,000 kg5.7 m3 30,865 lbs7.5 yd3 R2900G XTRA 40 井下鏟運(yùn)機(jī)尺寸井下鏟運(yùn)機(jī)尺寸 (LHD) R1600GR1300G 41 井下鏟運(yùn)機(jī)尺寸井下鏟運(yùn)機(jī)尺寸 (LHD) R1700GR2900G 42 UNDERGROUND EQUIPMENT (UAT)井下鉸卡井下鉸卡 43 UNDERGROUND EQUIPMENT (UAT)井下鉸卡井下鉸卡 AD30AD45BAD55 Gross machine ope

18、rating weight 總重總重 60 000 kg85 000 kg102 000 kg Rated payload 額定載荷額定載荷30 000 kg45 000 kg55 000 kg Engine model 發(fā)動(dòng)機(jī)型號發(fā)動(dòng)機(jī)型號 Cat C15 ACERT Cat C18 ACERT Cat C18 ACERT Engine power (gross) SAE 發(fā)動(dòng)機(jī)功率發(fā)動(dòng)機(jī)功率 304 kW 1800 rpm 438 kW 2000 rpm 485 kW 2000 rpm Body capacities 斗容斗容11.3 m - 17.5 m21.3 m - 25.1 m26

19、.9 m - 36.6 m Width overall 總寬總寬2690 mm3000 mm3346 mm Height overall 總高總高2600 mm3036 mm3202 mm Dump height 舉升后斗沿高度舉升后斗沿高度5602 mm6357 mm6969 mm 44 UNDERGROUND EQUIPMENT (UAT)井下鉸卡井下鉸卡 AD45B 45,000 kg21.3 m3 99,208 lbs27.9 yd3 40,000 kg18.4 m3 88,185 lbs24.0 yd3 ModelPayloadBody 型號型號額定載荷額定載荷斗容斗容 AD30 3

20、0,000 kg14.4 m3 64,140 lbs18.8 yd3 27,000 kg15.2 m3 59,525 lbs19.8 yd3 Dump后翻 Ejector推卸 Dump后翻 Ejector推卸 45 AD55 55,000 kg26.9 m3 121,255 lbs32.5 yd3 47,000 kg29.4 m3 103,617 lbs38.5 yd3 UNDERGROUND EQUIPMENT (UAT)井下鉸卡井下鉸卡 ModelPayloadBody 型號型號額定載荷額定載荷斗容斗容 Dump后翻 Ejector推卸 46 井下鉸卡尺寸井下鉸卡尺寸 (ADT) AD30

21、AD45B 47 井下鉸卡尺寸井下鉸卡尺寸 (ADT) AD55B 48 Product Safety 產(chǎn)品安全產(chǎn)品安全 Design guides 設(shè)計(jì)的理念 Worldwide regulations 全球各地的規(guī)范 Operator inputs 駕駛員反饋 Fire prevention 防火 Safety Audit 安全 Access/Egress/3 point contact 三點(diǎn) 攀爬 Eliminate trip points 消除磕絆點(diǎn) Operator ergonomics 功效學(xué) Serviceability 保養(yǎng)便利 49 Fire and Heat Suppres

22、sion 滅火及隔熱滅火及隔熱 Fire suppression system (optional) Extinguishes many types of machine fires Firewall fitted Prevents fire from spreading to different compartments Mounts to rear of engine Seals between cab, T/C, housing, and exhaust bend firewall Exhaust heat shielding 200 degrees C (392 F) Hot and

23、cold sides of the engine Integrated fire suppression system and firewall to contain fires to limited areas 整合一體的滅火及防火墻，可以有效將火控制在很小空間內(nèi)整合一體的滅火及防火墻，可以有效將火控制在很小空間內(nèi) 50 Features & Benefits 性能特點(diǎn)性能特點(diǎn) Frame and structures 車架及結(jié)構(gòu) Power train 驅(qū)動(dòng)系統(tǒng) Hydraulic system 液壓系統(tǒng) Steering 轉(zhuǎn)向 Brakes 剎車 Electrical system 電氣

24、系統(tǒng) Caterpillar monitoring system 卡特監(jiān)控系統(tǒng) Operator station 駕駛室 The Caterpillar Underground machine is the premier machine in its class, designed and built by Caterpillar using components and systems that have evolved through years of rugged mining applications 卡特彼勒井下設(shè)備是市場的領(lǐng)先者. 使用了卡特經(jīng)過多年市場驗(yàn)證的零部件 51 Str

25、uctures 結(jié)構(gòu)結(jié)構(gòu) Strong steel frame designed to resist twisting forces 堅(jiān)固車架防扭力 Extensive use of castings in both major structures 大量使用澆鑄件 Strengthened and integral hitch design 加強(qiáng)的一體化設(shè)計(jì)的鉸接頭 Fully welded joints and box section 接頭和箱形經(jīng)過滿焊 Rear frame design resists torsional loading 后車架設(shè)計(jì)防扭 Front frame desi

26、gned to resist cyclic loadings for improved service life 前車架為多次反復(fù)裝載作業(yè)設(shè)計(jì), 延長 壽命 Wear bars standard on rear frame 后車架帶有防磨損護(hù)欄 Full FEA analysis prior to production 批量前完整的有限元分析 Designed for maximum strength and durability in the harshest operating environments 設(shè)計(jì)理念: 在最艱巨的工況下保證最大的強(qiáng)度和持久性 52 剎車及緩速剎車及緩速 Eas

27、e of operation 方便操作 Eliminates engine and machine overspeed 消除發(fā)動(dòng)機(jī)和設(shè)備超速 Smooth retarder application 緩速功能 很平順 Limits vehicle speed to pre-set maximum 設(shè)備限速可以控制 Increase downhill average speed 可以 提高下坡平均速度 Also fitted with manual retarder control 也可以手動(dòng)控制緩速 Automatic Retarder Control 自動(dòng)緩速控制 1. Retarder in

28、dicator 2. ARC switch 1 2 53 剎車及緩速剎車及緩速 Automatic Retarder Control 自動(dòng)緩速控制 2500 自動(dòng)緩速控制功能的優(yōu)勢自動(dòng)緩速控制功能的優(yōu)勢 Manual Retarder Control 手動(dòng)控制 Time (Seconds) 時(shí)間(秒) Average Speed 1960 rpm Engine Speed (rpm) 2000 1500 1000 5000 10203040506070 2500 Automatic Retarder Control 自動(dòng)控制 Time (Seconds) Average Speed 2230

29、rpm Engine Speed (rpm) 2000 1500 1000 5000 10203040506070 2230 10-15% Faster 行駛速度快行駛速度快1015 54 Dual Speed Control 雙速控制 A system that increases both safety and productivity System can automatically decrease a vehicles speed limit as truck goes past high pedestrian area (e.g., workshop or fuel bay) Au

30、tomatic switching device that is low maintenance, reliable, and transportable The number of areas that can be controlled is unlimited Dual speed limits also ensure increased productivity for underground operations which have a long haul after exiting the portal Dual Speed Control prevents excessive

31、speed in designated areas while allowing ultimate productivity 55 Truck Payload Measurement System (TPMS) 稱重系統(tǒng)稱重系統(tǒng) Records load cycle information automatically Provides real-time loading data to the operator Overloading 10-10-20 rule Shortens component life May exceed the certified capacity of brake

32、 and steering systems Reduces truck ground speed Underloading Not enough material moved per load The Truck Payload Measurement System (TPMS) records load cycle information automatically and provides real time loading data to the operator 自動(dòng)顯示并記錄每次運(yùn)自動(dòng)顯示并記錄每次運(yùn) 載重量載重量 56 Automation Vision MINEGEM 自動(dòng)化自動(dòng)

33、化 MINEGEM Operator Assistance Semi Autonomous Machine Autonomous Machine Autonomous System 駕駛員輔助半自動(dòng)設(shè)備自動(dòng)設(shè)備自動(dòng)系統(tǒng) 57 Rear LADAR 后視雷達(dá)后視雷達(dá) Camera 攝像頭攝像頭 MINEGEM Automation System 自動(dòng)化自動(dòng)化 MINEGEM Automation System 自動(dòng)控制 Manual Teleremote 人工遠(yuǎn)程控制 Digital video 數(shù)字圖像 Logs all control and activities 記錄所有操作 Co-pil

34、ot Operator Assist 雙駕駛-駕駛員協(xié)助 Point direction with Joystick, LHD steers itself 用控制桿設(shè)置方向, 井下鏟運(yùn)機(jī)自動(dòng)行駛 Autopilot 自動(dòng)駕駛 Drive to destination in Co-pilot once 只需一次駕駛員協(xié)助駕駛 Automatically repeats route 設(shè)備自動(dòng)重復(fù)第一次動(dòng)作 58 Benefits 特性特性 OH&S 安全 Removal of operator from the environment 無須駕駛員 Productivity 產(chǎn)量高 Addition

35、al utilisation = more tonnes per shift/day 利用率高產(chǎn)量高 Cost Reductions 成本節(jié)約 Less machine damage, consistent use 設(shè)備損壞較少 59 Competitive Comparison (Metric) 對比對比 AD45BTORO 40TORO 50 WAGNER MT5010 Gross machine operating weight 設(shè)備總重設(shè)備總重 85 000 kg70 700 kg85 200 kg92 000 kg Rated payload 額定載荷額定載荷 45 000 kg40

36、 000 kg50 000 kg50 000 kg Body capacities 車廂車廂 21.3 m - 25.1 m 18.0 m - 22.0 m 19.0 m - 28.0 m N/A Engine model 發(fā)動(dòng)機(jī)發(fā)動(dòng)機(jī) Cat C18 ACERT Detroit S-60 DDEC IV Detroit S-60 DDEC IV Cummins QSK 19-C Engine power 發(fā)發(fā) 動(dòng)機(jī)總功率動(dòng)機(jī)總功率(gross) 438 kW 2000 rpm 354 kW392 kW485 kW Maximum tramming speed 最大行駛速度最大行駛速度 52.

37、0 km/h35.0 km/h35.0 km/h37.0 km/h 60 Competitive Comparison (Metric) 對比 AD45BTORO 40TORO 50 WAGNER MT5010 Width (overall)2690 mm2990 mm3220 mm3200 mm Height (overall)2600 mm2670 mm2720 mm3045 mm Dump height5602 mm5780 mm5900 mm6910 mm Length (overall)11 194 mm10 217 mm10 220 mm11 221 mm Outer cleara

38、nce radius 9291 mm9074 mm9074 mm9325 mm Inner clearance radius 5310 mm5019 mm4899 mm4895 mm 61 謝謝謝謝 Thank You 62 Product Development 新產(chǎn)品新產(chǎn)品 63 New R3200G will replace existing R2900G Xtra 10% more Capacity than R2900G Xtra & 28% more Capacity than R2900G 12% Increase in Horse Power over the R2900G X

39、tra Faster cycle times and improved Hydraulic system Significantly increased breakout force Same envelope as the R2900G Xtra Lock Up clutch & Impeller Clutch R3200G - Underground Loader 井下鏟運(yùn)機(jī)井下鏟運(yùn)機(jī) 64 AD55 - Underground Truck 井下卡車井下卡車 The AD55B will replace existing AD55 Fitted with the C27 Engine (7

40、75F Engine) 597KW (800hp) 30% Increase in torque 19% Increase in Horse Power over the AD55 20% Speed on grade increased on 14% gradient (1 in 7) 10.05 kph Fitted with the interlock strategy Share a high percentage of common components with the 775F 65 NPI Systems 新產(chǎn)品新產(chǎn)品 系統(tǒng)系統(tǒng) MINEGEM Automation Syste

41、m 自動(dòng)控制 Manual Teleremote 人工遠(yuǎn)程控制 Digital video 數(shù)字圖像 Logs all control and activities 記錄所有操作 Co-pilot Operator Assist 雙駕駛-駕駛員協(xié)助 Point direction with Joystick, LHD steers itself 用控制桿設(shè)置方向, 井下鏟運(yùn)機(jī)自動(dòng)行駛 Autopilot 自動(dòng)駕駛 Drive to destination in Co-pilot once 只需一次駕駛員協(xié)助駕駛 Automatically repeats route 設(shè)備自動(dòng)重復(fù)第一次動(dòng)作 R

42、ear LADAR 后部雷達(dá)后部雷達(dá) Camera 攝像頭攝像頭 66 PARTS MANUALS = Are all machine specific. = High quality images. = Released in three formats. Bound hardcopy book CD SIS Web continued . . . 67 SERVICE MANUALS = Are all machine specific. = Include: Specifications System Operation Testing & Adjusting Disassembly &

43、 Assembly. Schematics Operation & Maintenance Manual continued . . . 68 OPERATION & MAINTENANCE MANUALS l Give detailed information on the location and function of all machine controls. = Specify service intervals and procedures. = Supplied in the language specified by the customer. 69 Training培訓(xùn) Ma

44、rketing Presentation 介 紹 NPI Kit 新品發(fā)布 Site Severity Audit 現(xiàn)場支持 Maintenance Strategy Reference 維保建議 Application Studies 應(yīng)用調(diào)查 Parts Recommend. 備件推 薦 70 Cradle Mountain Agriculture Queenstown Wineglass Bay 71 1975 DB Elphinstone 1986 First LHD 第一臺井下鏟運(yùn)機(jī)第一臺井下鏟運(yùn)機(jī) 1995 Establishment of CEPL 成立了成立了CEPL 2000

45、 100% Caterpillar Ownership 卡特彼勒全部并購卡特彼勒全部并購 2001 1000th Unit Delivered 第第1000臺設(shè)備交機(jī)臺設(shè)備交機(jī) 2003 Caterpillar Branding 開始用卡特彼勒品牌銷售開始用卡特彼勒品牌銷售 2005 Australian Large Advanced Manufacturer Export Award 贏得澳大利亞大型先進(jìn)出口廠商獎(jiǎng)贏得澳大利亞大型先進(jìn)出口廠商獎(jiǎng) 2006 2000th Unit Delivery 第第2000臺交機(jī)臺交機(jī) Company History 公司歷史公司歷史 72 Westmin Campbell River, British Columbia Thyssen Mining Construction Company Sifto Salt Goderich, Ontario Inco Sudbury, Ontario Trout Lake Flin Flon, Manitoba Williams Mine David Bell Mine Battle Mountain Gold Cana