鋼結(jié)構(gòu)檢驗(yàn)計(jì)劃

1、Steel Structure Inspection and Test Plan 鋼結(jié)構(gòu)檢查與試驗(yàn)計(jì)劃PRO CHAIN ( FUJIAN ) STEEL STRUCTURE CO.,LTD士興（福建）鋼結(jié)構(gòu)有限公司Steel Structure Inspection and Test Plan鋼結(jié)構(gòu)檢驗(yàn)計(jì)劃書INFORMATION Name：Steel Structure Inspection and Test Plan資 料 名 稱：鋼結(jié)構(gòu)檢驗(yàn)計(jì)劃書Project name： BMW Brilliance （Three Period） 工 程 名 稱：沈陽(yáng)寶馬

2、高架庫(kù)Shi work units：PRO CHAIN ( FUJIAN ) STEEL STRUCTURE CO.,LTD施 工 單 位：士興（福建）鋼結(jié)構(gòu)有限公司Structural type：Steel Structure Inspection結(jié) 構(gòu) 類 型：鋼結(jié)構(gòu)PART1Visual Inspection DefinitionFor the purpose of this ITP the Visual Inspection will be divided into two separate levels of visual inspection: The lower level wi

3、ll be referred to as Visual scanning and the Higher more detailed level will be referred to as Visual scanning, both defined as follows: Visual Scanning: Is a visual look over the materials and work area to look for obvious defects, poor quality workmanship, or items missed, poor condition materials

4、 etc This may include such items as material damage, surface defects, no identification, poor weld preparation, wrong orientation of parts, gross weld defects, weld spatter, sharp edges, paint runs or missed areas, etc. Visual Examination: This will include a detailed examination of the work area to

5、 check that the manufactured item meets the technical requirements. The following list gives a good example of what should be checked when doing a visual examination. Dimensions, Gauge, Angles, Penetration, Fusion, Undercut, Over roll, Cracks, Shrinkage grooves, Alignment, Overlap, Surface pores/con

6、dition, Heat numbers, Lot numbers, batch numbers, colors etc. All visual examination requirements will be to meet the technical requirements.PART2Inspection and Test PlanPRO CHAIN ( FUJIAN ) STEEL STRUCTURE CO.,LTD 士興（福建）鋼結(jié)構(gòu)有限公司 Material / ActivityDescription材料/活動(dòng)描述QC point (I & T)檢查點(diǎn)Applicable

7、Std應(yīng)用標(biāo)準(zhǔn)Acceptance Criteria接收標(biāo)準(zhǔn)Frequency / Sample Size次數(shù)/試樣數(shù)量Quality Record質(zhì)量記錄Responsibility / Inspector / Approval責(zé)任/檢查員/批準(zhǔn)Sub-Con分包商Supervisor監(jiān)理Client客戶Materials材料1. Steel Section 鋼材部分Upon delivery & before cutting進(jìn)廠和切割前GB 50205-2001,1.Observation 觀察2.Measurement 測(cè)量1.Grade 等級(jí)2.Size & thick

8、ness 尺寸和板厚3.Condition: free from pit, rust, scratch, etc條件:無麻點(diǎn)、銹蝕、劃痕5 locations per eachtype & each section每一品種、每一規(guī)格抽查5處1.Material certs 材料證明書2.Test report 試驗(yàn)報(bào)告3.Checklist 檢查報(bào)告2.Welding Material 焊接材料Upon delivery進(jìn)廠JGJ 18-20021.Obseervation觀察1.Free from peeling, rust, ect. 無剝落、銹蝕等2.Free from oil,

9、 water stains, ect 無油、水等污染1% or >10 boxes按量抽查1，且不少于10包1.Material certs 材料證明書Material / ActivityDescription材料/活動(dòng)描述QC point (I & T)檢查點(diǎn)Applicable Std應(yīng)用標(biāo)準(zhǔn)Acceptance Criteria接收標(biāo)準(zhǔn)Frequency / Sample Size次數(shù)/試樣數(shù)量Quality Record質(zhì)量記錄Responsibility / Inspector / Approval責(zé)任/檢查員/批準(zhǔn)Sub-Con分包商Supervisor監(jiān)理Clie

10、nt客戶3.High strength bolt(Grade 8.8 or 10.9)高強(qiáng)螺栓（8.8級(jí)或10.9級(jí)）Upon delivery 進(jìn)廠 GB 50205-2001,Construction dwg結(jié)構(gòu)圖1.Observation 觀察1.Correct type, size, grade 正確型號(hào)、尺寸和 等級(jí)2.Free from damage, crack, rust, ect 無損傷、裂紋、 銹蝕等5% each batch or> 3 boxes每批抽查5%,且不少于3盒1.Sample 樣品2.Material certs 材料證明書3.Test report

11、試驗(yàn)報(bào)告4.Anchor bolt 地腳螺栓Upon delivery進(jìn)廠GB 799-88Construction dwg結(jié)構(gòu)圖1.Observation 觀察1.Correct type, size, grade 正確型號(hào)、尺寸和 等級(jí)2.Free from damage, rust, ect 無損傷、 銹蝕等5% each batch or> 3 boxes每批抽查5%,且不少于3盒1.Sample 樣品2.Material certs 材料證明書3.Test report 試驗(yàn)報(bào)告Material / ActivityDescription材料/活動(dòng)描述QC point (I &

12、amp; T)檢查點(diǎn)Applicable Std應(yīng)用標(biāo)準(zhǔn)Acceptance Criteria接收標(biāo)準(zhǔn)Frequency / SampleSize次數(shù)/試樣數(shù)量Quality Record質(zhì)量記錄Responsibility / Inspector / Approval責(zé)任/檢查員/批準(zhǔn)Sub-Con分包商Supervisor監(jiān)理Client客戶5.Shear stud /Headed concrete剪力釘U(kuò)pon delivery進(jìn)廠GB / T 10433Construction dwg結(jié)構(gòu)圖1.Observation觀察1.Correct type, size,grade正確型號(hào)、尺寸

13、和等級(jí)2.Free from damage,rust, ect無損傷、 銹蝕等1.1 each batch or> 10 sets每批抽查1，且不少于10套2.10 of all headedconcrete studs (usedin composite metaldeck)1.Sample樣品2.Material certs材料證明書3.Test report試驗(yàn)報(bào)告6.Metal deck(Gencore)金屬平臺(tái)Upon delivery進(jìn)廠GB 502052001Construction dwg結(jié)構(gòu)圖1.Observation觀察1.Correct type,dimension

14、,thickness正確型號(hào)、尺寸和厚度2.Free from damage,rust, ect無損傷、 銹蝕等Each delivery每一批1.Material certs材料證明書2.Test report試驗(yàn)報(bào)告Material / ActivityDescription材料/活動(dòng)描述QC point (I & T)檢查點(diǎn)Applicable Std應(yīng)用標(biāo)準(zhǔn)Acceptance Criteria接收標(biāo)準(zhǔn)Frequency / Sample Size次數(shù)/試樣數(shù)量Quality Record質(zhì)量記錄Responsibility / Inspector / Approval責(zé)任/檢

15、查員/批準(zhǔn)Sub-Con分包商Supervisor監(jiān)理Client客戶7.Grating 格柵Upon delivery 進(jìn)廠 GB 5330Construction dwg結(jié)構(gòu)圖1.Observation 觀察2.Measurement 測(cè)量1.Correct dimension 正確尺寸2.Galvanized / painted 鍍鋅/油漆 10% or > 3 nos10%,且不少于3件1.Material certs 材料證明書2.Test report 試驗(yàn)報(bào)告8.Cheque plate 防滑板（花紋板）Upon delivery進(jìn)廠GB 3277-91Constructi

16、on dwg結(jié)構(gòu)圖1.Observation 觀察1.Correct dimension 正確尺寸2.Galvanized / painted 鍍鋅/油漆10% or > 3 nos10%,且不少于3件1.Material certs 材料證明書2.Test report 試驗(yàn)報(bào)告Material / ActivityDescription材料/活動(dòng)描述QC point (I & T)檢查點(diǎn)Applicable Std應(yīng)用標(biāo)準(zhǔn)Acceptance Criteria接收標(biāo)準(zhǔn)Frequency / Sample Size次數(shù)/試樣數(shù)量Quality Record質(zhì)量記錄Respons

17、ibility / Inspector / Approval責(zé)任/檢查員/批準(zhǔn)Sub-Con分包商Supervisor監(jiān)理Client客戶9.Concrete 混凝土Upon delivery 進(jìn)廠 GB 50204-2002,1.Observation 觀察2.Slump test 坍落度試驗(yàn)3.Cube test 試塊試驗(yàn)1.Slump test ± 30mm 坍落度試驗(yàn)誤差 ±30mm2.Batching time to Discharging time < 3hrs 離廠至卸貨時(shí)間 < 3 小時(shí)1 per 100 m3 試塊試驗(yàn)每100m3 做一組1.M

18、aterial test report 材料試驗(yàn)報(bào)告2.Cube result 試塊結(jié)果 10.C45 Non-shrink grout C45無收縮砂漿Upon delivery進(jìn)廠GB / T50315Construction dwg結(jié)構(gòu)圖1.Observation 觀察1.Mix ratio 混合比2.Cube test 試塊試驗(yàn)Each delivery每一批1.Material certs 材料證明書2.Test report 試驗(yàn)報(bào)告Material / ActivityDescription材料/活動(dòng)描述QC point (I & T)檢查點(diǎn)Applicable Std應(yīng)

19、用標(biāo)準(zhǔn)Acceptance Criteria接收標(biāo)準(zhǔn)Frequency / Sample Size次數(shù)/試樣數(shù)量Quality Record質(zhì)量記錄Responsibility / Inspector / Approval責(zé)任/檢查員/批準(zhǔn)Sub-Con分包商Supervisor監(jiān)理Client客戶11.Paint / primer 涂料/底漆Upon delivery 進(jìn)廠 GB 50205-2001,1.Observation 觀察1. Type, color, etc. 型號(hào),顏色等2.Validity 有效期3.Free from sediment, hardening, etc 結(jié)皮

20、,結(jié)塊和凝膠等10% per batch or,> 3 drums按桶數(shù)抽查 10%,且不少于3桶1.Material cert 材料證明書2.Test report 試驗(yàn)報(bào)告12.Shop drawings 現(xiàn)場(chǎng)施工圖Upon submission方案提交GB / T 50001-2001Construction dwg結(jié)構(gòu)圖1.Review 復(fù)查1.Conform to design requirement 符合設(shè)計(jì)要求2.Comply with all relevant specifications 符合相關(guān)標(biāo)準(zhǔn) 1.Every submission 每次提交方案2.Revised

21、 drawing 修訂圖1.Review / Comment 復(fù)查/評(píng)定Material / ActivityDescription材料/活動(dòng)描述QC point (I & T)檢查點(diǎn)Applicable Std應(yīng)用標(biāo)準(zhǔn)Acceptance Criteria接收標(biāo)準(zhǔn)Frequency/Sample Size次數(shù)/試樣數(shù)量Quality Record質(zhì)量記錄Responsibility / Inspector / Approval責(zé)任/檢查員/批準(zhǔn)Sub-Con分包商Supervisor監(jiān)理Client客戶Fabrication制作13.Cutting 切割During & af

22、terprogress施工過程和施工后GB 50205-2001,1.Observation 觀察2.Measurement 測(cè)量1.Part width & length +/- 3mm 零件的寬度 和長(zhǎng)度公差+/- 3mm2.Cut face flatness: 0.05t or < 2mm 切割面平面度要求: 0.05t or < 2mm3.Grain:0.3mm 割紋深度:0.3mm10% or > 3 nos10% ,且不少于3件1.Checklist 檢查記錄IWW14.Sand blasting 噴砂During & afterprogress加

23、工過程和施工后GB 8923-881.Observation 觀察2.Measurement 測(cè)量1.Cleanliness Sa3 清潔度 Sa32.Surface roughness Rx25-100um 表面粗糙度Rx25- 100umEach batch每批1.Check record 檢查記錄IWWMaterial / ActivityDescription材料/活動(dòng)描述QC point (I & T)檢查點(diǎn)Applicable Std應(yīng)用標(biāo)準(zhǔn)Acceptance Criteria接收標(biāo)準(zhǔn)Frequency / Sample Size次數(shù)/試樣數(shù)量Quality Record

24、質(zhì)量記錄Responsibility / Inspector / Approval責(zé)任/檢查員/批準(zhǔn)Sub-Con分包商Supervisor監(jiān)理Client客戶15.Verge processing 邊緣加工During & afterprogress加工過程和施工后GB 50205-2001,1.Observation 觀察2.Measurement 測(cè)量1.Element length & width ± 1 mm 零件長(zhǎng)度和寬度 公差±3mm2.Straightness 1/3000 or 2.0 mm 直線度 1/3000 或 2.0 mm3.Per

25、pendicularity 0.025 t or 0.5 mm 垂直度 0.025 t 或 0.5 mm4.Surrface roughness Ra 50 um 表面粗糙度 Ra 50 um10% or > 3 nos10% ,且不少于3件1.Check record 檢查記錄IWWMaterial / ActivityDescription材料/活動(dòng)描述QC point (I & T)檢查點(diǎn)Applicable Std應(yīng)用標(biāo)準(zhǔn)Acceptance Criteria接收標(biāo)準(zhǔn)Frequency / Sample Size次數(shù)/試樣數(shù)量Quality Record質(zhì)量記錄Respo

26、nsibility / Inspector / Approval責(zé)任/檢查員/批準(zhǔn)Sub-Con分包商Supervisor監(jiān)理Client客戶16.Fit up 裝配During & afterprogress加工過程和施工后GB 50205,1.Observation 觀察2.Measurement 測(cè)量Deviation < requirementof respective spec偏差 < 規(guī)定要求1.Dimension 尺寸2.Verticality 垂直度3.Centre line 中心線4.Alignment 錯(cuò)位 10% or > 3 nos10% ,且

27、不少于3件1.Welder certs 焊工證2.Check report 檢查報(bào)告IWW,I(sample test)（抽查）17. Trail assembly預(yù)拼裝During & afterprogress加工過程和施工后GB 50205,1.Observation 觀察2.Measurement 測(cè)量1, None distortion on the surface.表面無變形2, Correct location of bolt holes.孔位正確Each batch每批1.Check report 檢查報(bào)告IWWMaterial / ActivityDescriptio

28、n材料/活動(dòng)描述QC point (I & T)檢查點(diǎn)Applicable Std應(yīng)用標(biāo)準(zhǔn)Acceptance Criteria接收標(biāo)準(zhǔn)Frequency / Sample Size次數(shù)/試樣數(shù)量Quality Record質(zhì)量記錄Responsibility / Inspector / Approval責(zé)任/檢查員/批準(zhǔn)Sub-Con分包商Supervisor監(jiān)理Client客戶18.Welding wort 焊接During progress 實(shí)施過程AWS D1.1 2006GB 11345WPS 焊接工藝規(guī)程1.Observation 觀察2.Measurement 測(cè)量1.F

29、ree from cracks / porosity / overlap / slag 無裂縫、氣孔、焊瘤、 夾渣2.grade weld free from undercut 一級(jí)焊縫無咬邊3.Ultrasonic test 超聲波檢查1.100% visual check 100% 外觀檢查2.Grade weld 一級(jí)焊縫探傷 100% ,NDT3.Grade weld 二級(jí)焊縫 20% 探傷 20% NDT1.Welder certs 焊工證2.Test report 試驗(yàn)報(bào)告3.Welding visual report 焊縫外觀報(bào)告4.NDT report 超音波檢查報(bào)告IW,I(

30、sample test)（抽查）I(sample test)（抽查）Material / ActivityDescription材料/活動(dòng)描述QC point (I & T)檢查點(diǎn)Applicable Std應(yīng)用標(biāo)準(zhǔn)Acceptance Criteria接收標(biāo)準(zhǔn)Frequency / Sample Size次數(shù)/試樣數(shù)量Quality Record質(zhì)量記錄Responsibility / Inspector / Approval責(zé)任/檢查員/批準(zhǔn)Sub-Con分包商Supervisor監(jiān)理Client客戶19.Final machining 最終加工During progress 施工

31、過程GB 50205-2001,Shop drawing 施工圖1.Observation 觀察2.Measurement 測(cè)量1.Element length & width 構(gòu)件的長(zhǎng)和寬 公差±3mm2.Straightness 直線度 1/3000 or 2.0 mm3.verticality 垂直度 0.025 t or 0.5 mm4.Surface roughness 表面粗糙度 Rx 25 umEach batch每批1.Check record 檢查記錄2.Dimenstional report 尺寸檢查報(bào)告IWIMaterial / ActivityDesc

32、ription材料/活動(dòng)描述QC point (I & T)檢查點(diǎn)Applicable Std應(yīng)用標(biāo)準(zhǔn)Acceptance Criteria接收標(biāo)準(zhǔn)Frequency / Sample Size次數(shù)/試樣數(shù)量Quality Record質(zhì)量記錄Responsibility / Inspector / Approval責(zé)任/檢查員/批準(zhǔn)Sub-Con分包商Supervisor監(jiān)理Client客戶20.Priming 涂裝During progress 實(shí)施過程GB 8923-88,1.Observation 觀察2.Measurement 測(cè)量1.Surface: clean dry 表

33、面清潔干燥2.Humidity 空氣濕度: < 85%3.Temperature 環(huán)境 溫度:5384.Coating thickness (outdoor) 涂層 厚度(室外):150um10% or > 3 nos10% ,且不少于3件1.Check report 涂裝檢查報(bào)告IW,I(sample test)（抽查）W,I(sample test)（抽查）21.Fire proofing 防火涂裝During progress 實(shí)施過程GB 11345CECS24: 901.Observation 觀察2.Measurement 測(cè)量1.Surface: clean dry

34、表面清潔干燥2.Mix ratio 混合比3.Coating thickness 涂層厚度10% or > 3 nos10% ,且不少于3件1.Check report 檢查報(bào)告IWIMaterial / ActivityDescription材料/活動(dòng)描述QC point (I & T)檢查點(diǎn)Applicable Std應(yīng)用標(biāo)準(zhǔn)Acceptance Criteria接收標(biāo)準(zhǔn)Frequency / Sample Size次數(shù)/試樣數(shù)量Quality Record質(zhì)量記錄Responsibility / Inspector / Approval責(zé)任/檢查員/批準(zhǔn)Sub-Con分包商

35、Supervisor監(jiān)理Client客戶22. Packing包裝After progress加工完成后GB/T 2101-1989 1.Observation 觀察1. Surface: clear and none damage.表面清潔，無破損2. Stow-wood is used for heavy and huge components.大型構(gòu)件用墊木3. Small and light components are put into wooden boxes小而輕的構(gòu)件用木箱包裝Each batch每批1.Check report 檢查報(bào)告IWW23. Transportatio

36、n運(yùn)輸After packing包裝完成后GB/T 9174-19881.Observation 觀察1. All components are fastened firmly.構(gòu)件捆扎牢靠2. None damage and distortion on surface表面無損壞及變形Each batch每批1.Check report 檢查報(bào)告IWWMaterial / ActivityDescription材料/活動(dòng)描述QC point (I & T)檢查點(diǎn)Applicable Std應(yīng)用標(biāo)準(zhǔn)Acceptance Criteria接收標(biāo)準(zhǔn)Frequency / Sample Siz

37、e次數(shù)/試樣數(shù)量Quality Record質(zhì)量記錄Responsibility / Inspector / Approval責(zé)任/檢查員/批準(zhǔn)Sub-Con分包商Supervisor監(jiān)理Client客戶Erection安裝24.Survey / Setting out 測(cè)量 / 安裝Before erection安裝前 GB 50026-93,1.Survey 測(cè)量2.Measurement 測(cè)量Foundation 1.Level 標(biāo)高: +/- 3 mm2.Horizontal 水平度: L / 1000 3.Anchor bolt deviation 地腳螺栓中心誤差 < 5 m

38、m10% or > 3 nos10% ,且不少于3件1.Survey report 測(cè)量記錄2.Check record 檢查記錄25.Beam & truss erection 梁和桁架的安裝During & afterprogress加工過程和施工后GB 50205-2001,1.Observation 觀察2.Measurement 測(cè)量1.Verticality 垂直度: H / 1000 or 25 mm2.Deflection 撓度: L / 1500 or < 25 mmEach section每件1.Survey report 測(cè)量記錄2.Check record 檢查記錄Material / Activity