葆德Dodge減速機(jī)產(chǎn)品選型2012-CN.

1、產(chǎn)產(chǎn)品品總覽總覽-2012覽覽表表 Quantis 產(chǎn)產(chǎn)品品總覽總覽 應(yīng)應(yīng)用用選選型型 Dodge-PT.com / 在在線線工具工具 國(guó)國(guó)際際化的化的倉(cāng)儲(chǔ)倉(cāng)儲(chǔ)裝配中心裝配中心 實(shí)際應(yīng)實(shí)際應(yīng)用用Quantis 產(chǎn)產(chǎn)品品線線RHB 直角螺旋傘齒輪直角螺旋傘齒輪MSM 軸裝電機(jī)軸裝電機(jī)ILH 同心軸同心軸Quantis Product LineQuantis 產(chǎn)產(chǎn)品品線線八個(gè)型號(hào)八個(gè)型號(hào):效率效率: 輸輸入功率入功率:箱體形式箱體形式: 輸輸出法出法蘭蘭:速比范速比范圍圍:ILH 38 ILH 168RHB 38 RHB 168MSM 38 MSM 168ILH & MSM:單級(jí)傳動(dòng)單級(jí)傳

2、動(dòng)效率效率98%RHB:效率效率94%0.18 kW 55 kW (0.25 Hp 75 Hp)ILH & RHB: 地腳安裝或者法地腳安裝或者法蘭蘭安裝安裝MSM: 各種安裝方式各種安裝方式B5 & B14, Nema (ILH Single Reduction)ILH: 1.41:1 - 359.30:1MSM: 6.65:1 - 350.03:1RHB: 4.83:1 - 306.08:1ILH 單級(jí)單級(jí)減速減速 型號(hào)型號(hào): ILH 38 88 速比速比1.41:1 to 14.46:1 輸輸出法出法蘭蘭: NEMA 尺寸尺寸 38-68 軸軸: 公制公制 / 英制英制

3、能和能和ILH / RHB / MSM 串串聯(lián)聯(lián)夾緊電夾緊電機(jī)機(jī)聯(lián)聯(lián)接法接法蘭蘭IEC (B5) 71D to 200DNEMA 56C to 360TC整體整體齒輪電齒輪電機(jī)機(jī)0.18 kW 7.5 kW0.25 Hp to 10 Hp3件套件套電電機(jī)機(jī)聯(lián)聯(lián)接（法接（法蘭蘭+聯(lián)軸聯(lián)軸器）器）IEC (B5) 80D to 250DNEMA 56C to 360TC單單獨(dú)的獨(dú)的輸輸入入公制和英制公制和英制軸軸Quantis 輸輸入型式入型式Clamp Collar vs. 3-Pc. Coupled on QuantisClamp Collar input is the lowest init

4、ial purchase price method to couple a motor應(yīng)用大多數(shù)場(chǎng)合3-Piece Coupled reducers are better for:應(yīng)用于高載荷變化應(yīng)用于客戶希望電機(jī)和減速器間有彈性聯(lián)軸器應(yīng)用于逆止器場(chǎng)合而不是制動(dòng)電機(jī)Quantis 3-PIECE COUPLED CLAMP COLLAR Quantis 一體化電機(jī)容量一體化電機(jī)容量 目前產(chǎn)品目前產(chǎn)品: 0.18 7.5 kW IEC (0.25 10 hp NEMA) Voltages / Frequencies Available 220 / 400v, 50 Hz 230 / 460v,

5、60 Hz 575v, 60 Hz 制動(dòng)電機(jī)制動(dòng)電機(jī) 0.18 4 kW (0.25 - 5 Hp)utilize Dodge Short Series Brakes 5.5 - 7.5 kW (7.5 & 10 Hp)Utilize Dodge D-Series Brakes將來(lái)產(chǎn)品將來(lái)產(chǎn)品: 9.2 37 kW (15 50 Hp) Washdown product line Modification capabilities Available 2012關(guān)鍵產(chǎn)品先進(jìn)關(guān)鍵產(chǎn)品先進(jìn)= 更高效更高效kW / HpQuantis Eff.SEW DRE (Epact)SEW DRP (P

6、remium).75 / 175.5%82.5%85.5%1.1 / 1.586.5%84.0%86.5%1.5 / 286.5%85.5%86.5%2.2 / 3 87.5%87.5%89.5%3 / 590.2%87.5%90.2%5 / 7.5 91.7%89.5%91.7%7.5 / 1092.4%89.5%91.7%Quantis 輸輸出型式出型式 ILH單單外伸外伸實(shí)實(shí)心心軸軸 RHB 單單外伸外伸實(shí)實(shí)心心軸軸雙外伸實(shí)心軸空心空心軸軸套套雙雙錐錐套套歐制收歐制收縮盤縮盤 (Metric only)無(wú)無(wú)鍵錐鍵錐套套 (New) MSM 單單外伸外伸實(shí)實(shí)心心軸軸空心空心軸軸套套雙雙錐錐

7、套套European Shrink Disk (Metric only)Keyless Bushing (New)Twin Tapered Bushing System雙雙錐錐套系套系統(tǒng)統(tǒng)Standard Bushing KitShort Shaft Bushing Kit 容易裝拆 減少減速器晃動(dòng)減少減速器晃動(dòng) 球墨鑄鐵球墨鑄鐵Ductile Iron 8度錐度度錐度 公制公制/英制孔英制孔B5 Flange can not be used with TTBMounting surfaceBolt heads extend beyond mounting surface 無(wú)無(wú)鍵聯(lián)鍵聯(lián)接一空心

8、接一空心軸軸外套安裝在外套安裝在實(shí)實(shí)心心軸軸上上 能從右能從右側(cè)擰緊側(cè)擰緊 只有公制孔只有公制孔歐制收歐制收縮盤縮盤RHB 歐制收盤安裝位置歐制收盤安裝位置OUTPUT SHAFT POSITION A - FLANGE POSITION AOUTPUT SHAFT POSITION BRHB 實(shí)心軸位置實(shí)心軸位置 怎怎樣樣工作工作? 鎖鍵盤套有縫錐套上，擰緊螺絲緊套在實(shí)心軸上 這種設(shè)計(jì)的好處是一收縮錐套可以配多種尺寸的孔 Similar in concept to the Grip-Tight / Imperial bearing concept 客客戶戶得益得益客戶無(wú)需加工鍵槽更加靈活能夠

9、用外貿(mào)等級(jí)的軸Quantis Q-無(wú)無(wú)鍵鍵收收縮錐縮錐套套 Non-Clamp BushingShrink DiscClamping BushingQuantis Q-無(wú)無(wú)鍵鎖緊錐鍵鎖緊錐套套R(shí)HB / MSM 38 Bushing Sizes:1.000RHB / MSM 48 Bushing Sizes:1.000, 1.125, 1.25, 1.375, 1.4375RHB / MSM 68 Bushing Sizes:1.250, 1.375, 1.4375, 1.625, 1.6875RHB / MSM 88 Bushing Sizes:1.4375, 1.625, 1.6875,

10、1.9375, 2.000RHB /MSM 108 Bushing Sizes:1.9375, 2.000, 2.1875, 2.4375Q-無(wú)鍵鎖緊軸尺寸無(wú)鍵鎖緊軸尺寸Metric Bores will become available in 2012 ILH / MSM 減速機(jī)包含各種斜減速機(jī)包含各種斜齒輪齒輪 所有所有齒輪為齒輪為合金合金鋼鋼材材 所有所有齒輪齒輪滲碳淬硬，磨滲碳淬硬，磨齒齒精度精度 DIN 7 (AGMA class 10 / 11) 齒輪齒輪最大扭矩和低噪聲最大扭矩和低噪聲優(yōu)優(yōu)化化設(shè)計(jì)設(shè)計(jì) 效率效率98%ILH / MSM Gearing RHB 減速機(jī)包含各種斜減速

11、機(jī)包含各種斜齒輪齒輪和螺旋和螺旋傘齒輪傘齒輪 所有所有齒輪為齒輪為合金合金鋼鋼材材 所有所有齒輪齒輪滲碳淬硬，磨滲碳淬硬，磨齒齒精度精度 DIN 7 (AGMA class 10 / 11) 傘齒輪傘齒輪研磨研磨 齒輪齒輪最大扭矩和低噪聲最大扭矩和低噪聲優(yōu)優(yōu)化化設(shè)計(jì)設(shè)計(jì) 效率效率94%RHB Gearing熱熱功率功率 熱熱功率高于功率高于電電機(jī)功率機(jī)功率 關(guān)關(guān)鍵鍵的的應(yīng)應(yīng)用用場(chǎng)場(chǎng)合合檢查檢查: 輸入轉(zhuǎn)速(3600 RPM max) 最小速比 最高環(huán)境溫度 熱熱功率基于功率基于TEFC 電電機(jī)直機(jī)直聯(lián)聯(lián)在減速機(jī)在減速機(jī) 減速機(jī)的冷卻取決于電機(jī)風(fēng)扇的空氣流量 如果如果熱熱功率低于功率低于電電機(jī)功

12、率，機(jī)功率，選擇選擇大一檔大一檔齒輪齒輪箱箱 標(biāo)標(biāo)準(zhǔn)油封是丁晴橡膠準(zhǔn)油封是丁晴橡膠 (NBR) 單唇密封在齒輪電機(jī)法蘭 雙唇密封在單獨(dú)的輸入端 雙唇密封在所有的輸出端 雙雙單單唇密封在唇密封在輸輸入端可入端可選選 Viton (FKM) 用于合成油用于合成油Quantis 油封油封Quantis 去重污油封去重污油封Harsh Duty Seals1.保護(hù)旋轉(zhuǎn)軸表面保護(hù)旋轉(zhuǎn)軸表面安裝沒(méi)有損壞風(fēng)險(xiǎn)安裝沒(méi)有損壞風(fēng)險(xiǎn)2.額外的油封唇排除污染物額外的油封唇排除污染物單獨(dú)的油封系統(tǒng)防止軸腐蝕和污染單獨(dú)的油封系統(tǒng)防止軸腐蝕和污染3.橡膠覆蓋在油封的內(nèi)圈和外圈橡膠覆蓋在油封的內(nèi)圈和外圈4.油脂保護(hù)和防止油封

13、干燥油脂保護(hù)和防止油封干燥3241Harsh Duty (XT) 在輸出軸可選在輸出軸可選only available material is NitrileBest protection against high pressure sprays, sanitizing solutions and abrasive materials所有減速機(jī)在工廠灌注油所有減速機(jī)在工廠灌注油Mobilgear 600 XP 220安裝位置必安裝位置必須須注明注明 環(huán)環(huán)境溫度境溫度: Mineral Oil礦礦物油物油:-12C to 41C (+10F to 105F) Synthetic合成油合成油: -

14、29C to 60C (-20F to 140F)可替代油可替代油: Synthetic: Mobil SHC 626, 629, 630, 634 Food Grade: Chevron FM 460X潤(rùn)潤(rùn)滑滑潤(rùn)潤(rùn)滑考滑考慮慮因素因素最好的最好的實(shí)際實(shí)際 遵從工廠推薦遵從工廠推薦返修返修使用推薦品牌油而不是混合油脂合成潤(rùn)滑油能夠提高齒輪箱性能但是和油封不兼容偏離推薦的油可能導(dǎo)致齒輪箱性能低下或者提前失效不要不要過(guò)過(guò)量灌注量灌注導(dǎo)致油溫升高 RHB sizes 48 168 configured as A4 帶帶有可有可視視油位油位計(jì)計(jì)和加和加長(zhǎng)長(zhǎng)呼吸器呼吸器 A4 要求最大油位容量來(lái)要求最大

15、油位容量來(lái)潤(rùn)潤(rùn)滑高速滑高速齒輪嚙齒輪嚙合面合面 呼吸器通呼吸器通過(guò)鐵過(guò)鐵管升高防止油管升高防止油霧噴霧噴出出RHB A4 安裝位置安裝位置第一次嚙合齒輪缺少潤(rùn)滑第一次嚙合齒輪缺少潤(rùn)滑油油非水平安裝非水平安裝 必必須須描述清楚安裝位置要求描述清楚安裝位置要求 某些位置需要某些位置需要額額外的彎管接外的彎管接頭檢頭檢查查油位或者提升呼吸器油位或者提升呼吸器Quantis EZ Kleen ProductE-Z Kleen Industries Food Handling食品食品 Bottling瓶注瓶注 Pharmaceutical制藥制藥 Medical醫(yī)藥醫(yī)藥 Chemical化學(xué)化學(xué) Har

16、sh Duty Environments高污染環(huán)境高污染環(huán)境Quantis - Processing CarrotsQuantis - Chemical Mixing Equipment Quantis EZ Kleen Product OfferingEZ Kleen Product Offering:Products: ILH, RHB & MSMSizes :38 thru 108Inputs:Clamp collar3-piece Coupling Separate (shaft-in)Shafts:Single Solid ShaftDouble Solid Shaft (R

17、HB only)Straight Hollow BoreTapered Hollow BoreHousings: Foot MountedFlange MountedQuantis EZ Kleen ProductProduct Features:Unique Protective Coating SystemThin Dense Nickel Composite (TDNC) plated output shaftsWhite or stainless steel color top coatFactory filled with mineral, synthetic or food gra

18、de USDA H-1 lubricantsOne-way washdown spring loaded brass breather Non-cavity hardware Stainless steel keys provided with solid shafts and twin tapered bushingsWater tight gasket on c-face input, between motor and reducerXT Harsh Duty Output SealE-Z Kleen without rust, chips or flakes EZ Kleen Prod

19、uct:To be used in washdown food / beverage applications where the customer will routinely washdown the equipment Stainless Steel or White Epoxy Paint with TDNC Shaft Plating: To be used in applications that are dusty / dirty, very limited, mild washdown applications Stainless Steel or White Epoxy Pa

20、int, No TDNC Shaft Plating: To be used in applications that are dusty / dirty, no washdownQuantis Levels of Washdown ProtectionQuantis EZ KleenQuantis 附件附件 RHB Torque Arm Bracket (K) for Shaft Mounted Applications Utilizing the “BF” Style Housing RHB Tie Rod Kit (KR) includes mounting bracket, adjus

21、table length torque arm and fulcrum with fastenersRHB Tie Rod KitRHB Torque Arm BracketQuantis 附件附件Protective Safety Covers Quantis 附件附件 防倒防倒轉(zhuǎn)轉(zhuǎn)裝置裝置 聯(lián)軸聯(lián)軸器三件套或者器三件套或者軸軸裝式裝式 需要一個(gè)最小的需要一個(gè)最小的輸輸入入轉(zhuǎn)轉(zhuǎn)速速 All ILH, MSM or RHB 減速機(jī)可以正減速機(jī)可以正反反轉(zhuǎn)轉(zhuǎn)，無(wú)逆止器和制，無(wú)逆止器和制動(dòng)閘時(shí)動(dòng)閘時(shí)Quantis 逆止器逆止器Quantis 附件附件Positions the reducer, p

22、roviding simplified installation and servicing of belt and chain drivesILH Double / Triple Reduction ReducerILH Slide BaseQuantis 應(yīng)應(yīng)用用 垂直泥垂直泥攪攪拌拌ILH - Vertical Mud Agitator OEM: ODrill MCM Application: Oil Field application on land & offshore drilling rigs. Tanks are used to hold drilling mud fo

23、r the drilling process. Agitators mixed the mud so it does not stick to the bottom of tank. Mud is used to lubricate the drilling bit used in the hole. Inline (ILH) agitators are the new trend and used mostly on offshore rigs to save space. Right Angle Helical Bevel (RHB) are used on land rigs and h

24、ave a very high demand in the market place.Quantis 應(yīng)應(yīng)用用 莊稼加工流程莊稼加工流程End User: Coggins Farms Carrot DivisionApplication: Conveyor system moving carrots into a processing facilityUser specification Keyless mounting connectionLeaning towards SEWSolution: Quantis Q-Loc Keyless Bushing SystemEnd User: Te

25、ichert AggregatesSpecification Change: All future conveyor gearing requirements will be beltless. Teicherts decision to stop specifying belted drives was based primarily on “Safety Concerns” and perceived “Maintenance Benefits”Competition: SEW / EurodriveSome plant exposure due to a variety of OEM e

26、quipment supplied over the years to Teichert with Eurodrive gearingSEW did not have plant relationships, nor had they earned a reputation for durability due to the relatively small population of reducers operating in the plants compared to Dodge Shaft Mount reducers.We were able to leverage off our reputation