高級生產管理培訓講義

1、WelcomeWelcomeWelcomeIntroductions 自我介紹 Name 姓名 Company Product or Service 公司名稱及產品 Job or Area of Responsibility 工作崗位 Implementation Status 實施狀態(tài) Your Experience Using Fourth Shift 使用 Fourth Shift 系統(tǒng)的經(jīng)驗 Your Primary Objective for Attending Class 參加本課程的主要目的WelcomeWelcomeCourse Objectives 課程目的 (11) 1.從

2、管理、計劃和執(zhí)行的角度來更有效地使用 Fourth Shift 系統(tǒng)。2.集中精力管理訂單，穩(wěn)定計劃和減少信息處理。3.標識如何管理不同的庫存策略。4.完成訂單在系統(tǒng)中的處理流程。即從客戶訂單接收到發(fā)貨過程。5.設置加工中心并建立加工中心的能力。6.制定物料的主生產計劃。7.了解生產信息對財務信息的影響，縮短月結帳周期。8.運行訂單差異分析 (OVAR) 報告，標識物料的使用差異。9.運用有效的物料管理概念及操作規(guī)程：提高庫存周轉率/ 降低庫存量將物料短缺減至最少10.使用系統(tǒng)獲取信息。11.標識系統(tǒng)實施成功的關鍵內容。WelcomeWelcomeWelcomeWelcomeWelcomeFo

3、recastCustomer Order近期近期 遠期遠期 長期長期WelcomeWelcomeWelcome WelcomeWelcomeWelcomeWelcomePurchase OrderInventoryMfg OrderCustomer Order Accounts PayableGeneral LedgerAccounts ReceivableBills of MaterialMRP PlanningSales ForecastMaster SchedulePlanningExecutionReportingCash ManagementWelcome采購訂單生產訂單發(fā)貨計劃 應

4、付款總帳應收款銷售預測主生產計劃計劃計劃執(zhí)行執(zhí)行現(xiàn)金管理銷售訂單 物料清單MRP 計劃庫存控制 采購入庫生產領料、完工入庫發(fā)貨 WelcomeWelcomeWelcomeWelcomeWelcomeWelcomeWelcomeWelcomeWelcomeDemand/ SupplyWelcomeDemandMPSWelcomeAOrdered訂貨對象N Consumed 被消耗 In Stock 有庫存 On Picklist for A 在 A 的領料單上RNNWelcomeAOrdered訂貨對象P Not Ordered 非訂貨對象 Not in Inventory 不入庫RN On P

5、icklist for A 在 A 的領料單上NWelcomeANWCRXXX R: Run Time Resource R：加工時間資源NWCSXXX S: Set up Resource S：準備時間資源WCRXXXNWelcomeAX No Cost 不計成本 No Planned 不生成計劃NRWelcomeAOrdered訂貨對象B Produced during A made 在制造 A 的過程中產生N Picked 已領出RWelcomeAOrdered訂貨對象NU Returned after A made 生產 A 之后返回入庫T Issued for A 生產 A 之前領出

6、WelcomeAD No Cost 不計成本 No Planned 不生成計劃NRNNWelcomeNParentRRCNSecondQuality ParentConsumedLabor Hrs.Setup Hrs.PTUFixtureFixtureReturnNon-stocked SubRXNBMaterialValuableFall-offMachine Hrs.DrawingWelcomeWelcomeWelcomeWelcomeOrder PolicyModifiers訂貨策略WelcomeOrder Policy訂貨策略 No Planning 無計劃 (0) Order Poi

7、nt Policy訂貨點策略 (1) Order Up-to Policy預定上界訂貨策略 (2) Period Order Policy定期訂貨策略 (3) Fixed Order Policy定量訂貨策略 (4) Manual Planning Policy 手工計劃訂貨策略 (5)WelcomeOrder Policy 1訂貨點策略WelcomeOrder Policy 1Time 時間Quantity數(shù)量WelcomeOrder Policy 1Time 時間Quantity數(shù)量OrderPointQuantity訂貨點WelcomeOrder Policy 1Time 時間Quant

8、ity數(shù)量OrderPointQuantity訂貨點WelcomeOrder Policy 1Time 時間Quantity數(shù)量OrderPointQuantity訂貨點WelcomeOrder Policy 1Time 時間Quantity數(shù)量OrderPointQuantity訂貨點WelcomeOrder Policy 1Time 時間Quantity數(shù)量OrderPointQuantity訂貨點WelcomeOrder Policy 1Time 時間Quantity數(shù)量OrderPointQuantity訂貨點WelcomeOrder Policy 1Time 時間Quantity數(shù)量

9、OrderPointQuantity訂貨點WelcomeOrder Policy 1Time 時間Quantity數(shù)量OrderPointQuantity訂貨點WelcomeOrder Policy 2預定上界訂貨策略WelcomeOrder Policy 2Time 時間Quantity數(shù)量OrderPointQuantity訂貨點Order-up-to Quantity 訂貨數(shù)量WelcomeOrder Policy 2Time 時間Quantity數(shù)量OrderPointQuantity訂貨點Order-up-to Quantity 訂貨數(shù)量WelcomeOrder Policy 2Ti

10、me 時間Quantity數(shù)量OrderPointQuantity訂貨點Order-up-to Quantity 訂貨數(shù)量WelcomeOrder Policy 2Time 時間Quantity數(shù)量OrderPointQuantity訂貨點Order-up-to Quantity 訂貨數(shù)量WelcomeOrder Policy 2Time 時間Quantity數(shù)量OrderPointQuantity訂貨點Order-up-to Quantity 訂貨數(shù)量WelcomeOrder Policy 2Time 時間Quantity數(shù)量OrderPointQuantity訂貨點Order-up-to

11、Quantity 訂貨數(shù)量WelcomeOrder Policy 2Time 時間Quantity數(shù)量OrderPointQuantity訂貨點Order-up-to Quantity 訂貨數(shù)量WelcomeOrder Policy 2Time 時間Quantity數(shù)量OrderPointQuantity訂貨點Order-up-to Quantity 訂貨數(shù)量WelcomeOrder Policy 3定期訂貨策略WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult

12、 = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot

13、Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最

14、小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Mini

15、mum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批

16、量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot siz

17、e Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提

18、前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead

19、 Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder P

20、olicy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)We

21、lcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult

22、 = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量L

23、ot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum

24、= 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù) WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3

25、批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨

26、提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy

27、3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)We

28、lcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size

29、Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum =

30、50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day

31、3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 4定量訂貨策略WelcomeOrder Policy 4Lead Time = 2 訂貨提前期Lot size Qty 100 批量訂貨數(shù)量 Welcome