質量控制計劃標準版

1、文件版本日期修訂貞次描述1.02011-06-14全部新制止析量控制計劃 Quality Control Plan文件編pSerial No.生效日期Effective on第2頁共8頁Page 2 of 8編寫人審核人AuthorChecked by批準人Approved by版本Version1、 計劃名稱（Theme） 3.2、 計戈知標（Purpose 3.3、各流程質量控制點的要求（ Requirements of quality control procedures 34、質量計劃實施過程中的關注要點（Key points while implementing the Qualit

2、y Control Plan） 3蛆量控制計劃 Quality Control Plan文件編pSerial No.生效日期Effective on第3頁共8頁Page 3 of 8編寫人審核人AuthorChecked by批準人Approved by版本Version1、計劃名稱(Theme):保障訂單的生產和交付。2、計劃目標(Purpose :按照客戶提出的需求，生產滿足需求的產品。3、各流程質量控制點的要求 ( Requirements of quality control procedures：(詳見下貞)4、質量計劃實施過程中的關注要點( Key points while imp

3、lementing the Quality Control Plan):4.1在計劃實施過程中要應用SPC等質量統(tǒng)計方法，確保生產過程處丁受控狀態(tài)。(Ourcompany should use Quality statistical methods such as SPC to ensure that the production process is under control.)4.2嚴格按照文件的要求進行生產、監(jiān)視測量的控制，要把控制目標落實到責任部門、責任人員。(Ourcompany should strictly based on the requirement of the Doc

4、uments to product and monitor the measurement. The quality objects should be fulfilled by responsible departments and persons.4.3當生產過程出現超過控制范圍時，各子公司質量部門的PQC要開具糾正預防措施單提交相關責任部門(責任人)，并跟蹤驗證整改結果。(When the production process is out of control, the PQC of Quality Management Department should submit the cor

5、rective and preventive action to the Responsible departments and persons and trace the improvement later on.4.4產品發(fā)貨時，質量部門要安排人員按合同要求進行驗證，確認產品能滿足客戶的要求后方 能放行。(Before delivering the products , Quality Management Department should inspect the products according to the contact, make sure that the products

6、 can meet the customer's requirements.)質也控制計劃 Quality Control Plan文件編號Serial No.生效日期Effective on第4頁共8頁Page 4 of 8編寫人Author審核人Checked by批準人 Approved by版本 Version工序控制步驟控制內容CSUN文件責任部門硅片硅片檢驗硅片外觀硅片接收和檢驗標準NPV質量管理部硅片厚度硅片長寬度TTV切痕彎曲度導電類型少"命電阻率電池電池片制程及Cpk控制制絨腐蝕重量晶體硅太陽電池過程檢驗規(guī)格限及校 準、測試頻次標準NPV生產部質量管理部工藝

7、部整合部制絨后的反射率擴散后方塊電阻及片內極差擴散后少子壽命刻蝕后腐蝕重量及邊緣電阻刻蝕后測試點力塊電阻及片內極差鍍膜后膜厚、折射率、反射率（片內顏色的均勻性）鍍膜后少于壽命印刷柵線的控制電池電池片終 測電池片效率分檔測試成品電池片外觀判檢標準«CSUN晶體硅電池包裝技術要求測試臺校準規(guī)程NPV成品部質量管理部物流部電池片外觀檢驗電池片在線測試光強的校準質也控制計劃 Quality Control Plan文件編號Serial No.生效日期Effective on第5頁共8頁Page 5 of 8編寫人Author審核人Checked by批準人 Approved by版本 Ver

8、sion電池電池片的可靠性測 試溫度系數«P型晶體硅太陽電池CSUNNPV研發(fā)中心質量管理部光致哀減電極可焊性電極附著強度組件組件所用輔材檢驗及可靠性測試背板材料、鋼化玻璃、硅膠、接線盒、鋁邊框、涂 錫銅帶、助焊劑、EVA、助焊劑、背板標簽«XXXXX用EVA質量檢驗規(guī)范«XXXXX用助焊劑檢驗規(guī)范«XXXXX包裝紙箱檢驗規(guī)范«XXXXX背板標簽檢驗規(guī)范«XXXXX背板材料檢驗規(guī)范«XXXXX鋼化玻璃檢驗規(guī)范«XXXXX用硅膠檢驗規(guī)范«XXXXX用接線盒檢驗規(guī)范«XXXXX用鋁邊框檢驗規(guī)范

9、71;XXXXX用涂錫銅帶檢驗規(guī)范及輔 材可靠性試驗規(guī)程SST質量管理部 技術部電池組件 的制程分選、單焊、申焊、疊層、層壓、組框組件在線生產質量控制要求SST生產部技術部質量管理部電池組件 的最終測 試電池組件功率測試電池組件外觀檢驗晶體硅太陽電池組件檢驗規(guī)范SST質量管理部質也控制計劃 Quality Control Plan文件編號Serial No.生效日期Effective on第6頁共8頁Page 6 of 8編寫人Author審核人Checked by批準人 Approved by版本 VersionProceduresControl StepsItemsCSUN Documen

10、tsResponsible DepartmentsWaferWafer inspectionVisual inspection of wafersThickness of wafersDimensions of wafersTTVSaw marksWarpageConductivity typeLifetimeResistivityWafer inspection and acception criterionNPVQuality Management DepartmentSolar cellsSolar cell production process and Cpk controlWafer

11、 weight after texturingReflectivity after texturingSquare resistance and the range within the wafer after diffusionLifetime after diffusionWafer weight and edge resistance after edge isolationSquare resistance and the range within the wafer after edge isolationFilm thickness, refractivity, afterPECV

12、DLifetime after PECVDControl of finger printingCrystalline silicon solar cell production process inspection specification limits and calibration, test frequency standardsNPVProduction DepartmentQuality ManagementDepartmentTechnology CenterCombined Department質量控制計劃Quality Control Plan文件編號Serial No.生效

13、日期Effective on第7頁共8頁Page 7 of 8編寫人Author審核人Checked by批準人 Approved by版本 VersionFinal Tests of solar cellsI-V Testing and Sorting of solar cellsVisual inspection of solar cellsTester CalibrationVisual inspection criterion of solar cellsPakaging requirements of solar cells in CSUNTester calibration pro

14、ceduresNPVFinished productManagementDepartmentQuality ManagementDepartmentLogistics DepartmentReliability tests of solar cellsTemperature Co efficiency LIDSolder ability of busbarsAdhesive strength of busbarsP-type crystalline silicon solar cellsCSUNNPVR&D CenterQuality ManagementDepartmentPV Mo

15、duleAuxiliary materials' inspection and reliability testsbackboard materials reinforced glass silica gel、connection box、frame、 copper strip coating Tins scaling powder、EVA、backboard labelsInspection criterion for EVA used in PV ModulesInspection criterion for scaling powder used in PV ModulesIns

16、pection criterion for packaging boxused in PV ModulesInspection criterion for backboard labels used in PV ModulesInspection criterion for backboard materials used in PV ModulesInspection criterion for reinforced glass used in PV ModulesSSTQuality ManagementDepartmentTechnology Center質也控制計劃 Quality C

17、ontrol Plan文件編號Serial No.生效日期Effective on第8頁共8頁Page 8 of 8編寫人Author審核人Checked by批準人 Approved by版本 VersionInspection criterion for silica gel used in PV ModulesInspection criterion for connection box used in PV ModulesInspection criterion for frame used in PV ModulesInspection criterion for copper strip coating Tin used in PV Modules And Reliability tests criterion for Auxiliary materialsPV Module production processsorting, welding, concatenation, laying, component lamination, fitted boxQuali