豐田 09大霸王 U660E 變速器培訓(xùn)

1、車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E 自動(dòng)驅(qū)動(dòng)橋Automatic TransaxleGeneral總述 Compact, lightweight and high-capacity 6-speed Super ECT緊湊輕質(zhì)和高性能6前速超級(jí)ECTU660E-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E自動(dòng)驅(qū)動(dòng)橋Automatic TransaxleSpecification參數(shù)Model型號(hào)New Model新型號(hào)AVALON (參考)Transaxle Type驅(qū)動(dòng)橋型號(hào)U660EU151E齒數(shù)比G

2、ear Ratio1檔3.3004.235 *12檔1.9002.360 *13檔1.4211.517 *14檔1.0001.047 *15檔0.7130.756 *16檔檔0.608-倒檔4.1483.378 *1差速器齒輪傳動(dòng)比3.685 *13.080油量(含差速器)升Liter (美國(guó)夸特US qts, lmp. qts)參考值Reference Value6.70 (7.08, 5.89) *26.99 (7.39, 6.15) *38.8 (9.3, 7.7)Fluid Type型號(hào)ATF WSATF T-IV型號(hào)*1: *: 包含反向軸齒輪傳動(dòng)比Counter gear rati

3、o included *2: 除 V外 *3: 對(duì)于 -V-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E自動(dòng)驅(qū)動(dòng)橋Automatic TransaxleFeatures特性齒輪部分 2 planetary gear unit is used采用兩組行星齒輪組 Number of planetary gear unit, clutch and one-way clutch is reduced from U151E 行星齒輪組、離合器和單向離合器數(shù)量比U151E的減少Hydraulic Portion液壓部分 泵輪和渦輪做得更窄 離合器C2 的分離活

4、塞采用拉的動(dòng)作方向 緊湊和高流動(dòng)性的線性電磁閥 (SL1, SL2, SL3 和 SL4) 直接控制元件的接合 3個(gè)壓力開(kāi)關(guān)位置SL1，SL2和SLU4 的輸出液壓通道 3 ATF pressure switches are located in the output fluid passages of SL1, SL2 and SLU 采用毛氈形的過(guò)濾器 A felt type oil strainer is used 溢流塞用于ATF的調(diào)整 Overflow plug for ATF adjustmentControl控制 ECT ECU安裝在驅(qū)動(dòng)橋上ECT ECU is mounted

5、on the transaxle 。 采用霍爾IC形的速度傳感器Hall IC type speed sensor (NT & NC) is used。 當(dāng)2 3 4 5 6 換檔時(shí)，進(jìn)行離合器壓力控制Clutch to clutch pressure control is operated at 2 3 4 5 6 shift change 動(dòng)力協(xié)同控制確保良好的起步性能，和實(shí)現(xiàn)驅(qū)動(dòng)加強(qiáng)的減速。 and realizes the deceleration which responded to the drives intension 鎖止和撓性鎖止的操作范圍擴(kuò)大 Lock-up cl

6、utch control & flex lock-up clutch control operation range is increased。Other其它 差速器殼的開(kāi)口曲率加大來(lái)緩和應(yīng)力集中 The curvature of the differential case opening is enlarged to moderate the stress concentration。 可調(diào)長(zhǎng)度機(jī)構(gòu)用于驅(qū)動(dòng)橋操縱纜。-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E自動(dòng)驅(qū)動(dòng)橋Automatic TransaxleGeneral總述 Compa

7、ct 6-speed transaxle緊湊6檔驅(qū)動(dòng)橋U660EU151E-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E自動(dòng)驅(qū)動(dòng)橋Automatic TransaxlePlanetary Gear Unit行星齒輪組 行星齒輪組、離合器和單向離合器數(shù)量比U151E的減少C1B1F1C2B2B3U660EU151EB1C0C2F1B2C1C3F2B3-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E自動(dòng)驅(qū)動(dòng)橋Automatic TransaxleTorque Converter變扭器 泵輪和渦輪做得更窄The

8、 pump impeller and turbine runner portions have been made narrowerU151EU660E窄的Narrowed-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師Service Point (U660E Automatic Transaxle)Torque Converter變扭器 安裝后請(qǐng)確保檢查變扭器的安裝狀況U151EU660E窄了窄了安裝困難安裝困難變扭器安裝后變扭器安裝后確信檢查安裝條件確信檢查安裝條件BA標(biāo)準(zhǔn): B = A + 1 mm 0.03937 in. 或更大-Q-V-_車身電器型號(hào)

9、概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E 自動(dòng)驅(qū)動(dòng)橋Clutch Piston for C2 C2離合器的活塞 拉方向作用的分離活塞離合器Clutch (C2)分開(kāi)的分開(kāi)的Divided彈簧-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E 自動(dòng)驅(qū)動(dòng)橋線性電磁閥 (SL1, SL2, SL3 和 SL4) 緊湊和高流動(dòng)率的線性電磁閥 (SL1, SL2, SL3 和 SL4) 直接控制元件的接合U660EU151E線性電磁閥控制閥Control Valve制動(dòng)制動(dòng)管路壓力Line Pressure線性電磁閥制動(dòng)制動(dòng)Solen

10、oid Modulator Valve電磁閥調(diào)節(jié)閥管路壓力Line Pressure-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E 自動(dòng)驅(qū)動(dòng)橋ATF壓力開(kāi)關(guān) 3個(gè)壓力開(kāi)關(guān)位于SL1，SL2和SLU4 的輸出液壓通道下閥體Lower Valve BodyATF壓力開(kāi)關(guān)1 ATF Pressure Switch 1SL2SL1SLUATF壓力開(kāi)關(guān)2 ATF Pressure Switch 2ATF壓力開(kāi)關(guān)3 ATF Pressure Switch 3-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E 自動(dòng)驅(qū)動(dòng)橋

11、Speed Sensor (NT & NC)速度傳感器(NT & NC) 采用霍爾IC型速度傳感器輸入速度傳感器(霍爾霍爾IC型型)反向軸速度傳感器(霍爾霍爾IC型型) Counter Gear Speed Sensor(Hall IC Type)下閥體Lower Valve Body上閥體Upper Valve Bodies-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E 自動(dòng)驅(qū)動(dòng)橋Oil Strainer油過(guò)濾器 A felt type oil strainer is used采用毛氈型的過(guò)濾器Oil Strainer油過(guò)濾器油盤

12、Oil Pan-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E 自動(dòng)驅(qū)動(dòng)橋Differential Case差速器殼 差速器殼的開(kāi)口曲率加大來(lái)緩和應(yīng)力集中驅(qū)動(dòng)時(shí)作用于差速器殼的應(yīng)力大曲率:張應(yīng)力Tensile Stress:壓應(yīng)力: Compressive Stress-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E 自動(dòng)驅(qū)動(dòng)橋ECT ECU ECT ECU is mounted on the transaxle ECT ECU 裝在驅(qū)動(dòng)橋上ECT ECU-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤C

13、hassis車身Body對(duì)技師U660E 自動(dòng)驅(qū)動(dòng)橋自動(dòng)驅(qū)動(dòng)橋補(bǔ)償碼 Automatic transaxle compensation code (60-digit) on the QR label 在QR標(biāo)簽上的自動(dòng)驅(qū)動(dòng)橋補(bǔ)償碼(60位)自動(dòng)驅(qū)動(dòng)橋補(bǔ)償碼(60位)Automatic Transaxle Compensation Code (60-digit)QR標(biāo)簽標(biāo)簽-Q-V-_【含義】：包含了自動(dòng)驅(qū)動(dòng)橋特性信息的編碼(液壓特性補(bǔ)償值)【作用】：它提高了ECT ECU或驅(qū)動(dòng)橋更換后的換檔基本質(zhì)量車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師維修要點(diǎn) (U660E 自

14、動(dòng)驅(qū)動(dòng)橋)自動(dòng)驅(qū)動(dòng)橋補(bǔ)償碼 在以下部件更換后, 執(zhí)行 A/T 代碼設(shè)置和道路測(cè)試來(lái)改善換檔沖擊Replacement Parts更換部件更換前更換后After the replacement讀取A/T碼重設(shè)記憶RESET MEMORY重設(shè) A/T 代碼RESET A/T CODE設(shè)置 A/T 代碼SET A/T CODE道路測(cè)試(通過(guò)行駛來(lái)學(xué)習(xí))ECT ECUO-O-*-OTransaxle驅(qū)動(dòng)橋New 新-O-Used 舊-O-O閥體, 電磁閥 (SL3, SL4)-O-O電磁閥 (SL1, SL2)-O發(fā)動(dòng)機(jī)-O-O*:當(dāng)變速器補(bǔ)償碼不能讀-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤

15、Chassis車身Body對(duì)技師維修要點(diǎn) (U660E 自動(dòng)驅(qū)動(dòng)橋)ECT ECU A/T Code Registration (Read Compensation Code) A/T補(bǔ)償碼登記（讀補(bǔ)償碼）-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師維修要點(diǎn) (U660E 自動(dòng)驅(qū)動(dòng)橋)ECT ECU A/T Code Registration (Read Compensation Code) A/T補(bǔ)償碼登記(讀補(bǔ)償碼)-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師維修要點(diǎn) (U660E 自動(dòng)驅(qū)動(dòng)橋)ECT ECU A/

16、T Code Registration (Read Compensation Code) A/T登記(讀補(bǔ)償碼)-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師維修要點(diǎn) (U660E 自動(dòng)驅(qū)動(dòng)橋)ECT ECU A/T Code Reset 清除A/T代碼-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師維修要點(diǎn) (U660E 自動(dòng)驅(qū)動(dòng)橋)ECT ECU A/T Code Reset清除A/T代碼-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師維修要點(diǎn) (U660E 自動(dòng)驅(qū)動(dòng)橋)ECT ECU

17、A/T Code Registration (Set Compensation Code) 登記A/T 代碼(設(shè)置補(bǔ)償碼)-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師維修要點(diǎn) (U660E 自動(dòng)驅(qū)動(dòng)橋)ECT ECU A/T Code Registration (Set Compensation Code) 登記A/T 代碼(設(shè)置補(bǔ)償碼)InputOpen-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師123451234512345維修要點(diǎn) (U660E 自動(dòng)驅(qū)動(dòng)橋)ECT ECU 登記A/T 代碼(設(shè)置補(bǔ)償碼)Input

18、輸入Open打開(kāi)(15 位 x 4 )下一步Next-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師維修要點(diǎn) (U660E 自動(dòng)驅(qū)動(dòng)橋)ECT ECU A/T Code Registration (Set Compensation Code) 登記A/T 代碼(設(shè)置補(bǔ)償碼)-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E 自動(dòng)驅(qū)動(dòng)橋Control控制Control控制控制換檔正時(shí)控制Shift Timing Control離合器壓力控制最佳管路壓力控制動(dòng)力傳遞鏈協(xié)同控制Lock-up Timing Control鎖止

19、正時(shí)控制Flex Lock-up Clutch Control撓性鎖止離合器控制減速時(shí)降檔控制AI (人工智能)-SHIFT換檔復(fù)合模式自動(dòng)變速器-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E 自動(dòng)驅(qū)動(dòng)橋多模式自動(dòng)變速器 從“D” 到 “S”最初換檔范圍是 S4 或 S5 這是根據(jù)車速來(lái)選擇的PRNDS+-Initial Shift Range - 初始選擇范圍初始選擇范圍 - -車速S4S5-Q-V-_S位置指示燈S Position Indicator Light車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E

20、自動(dòng)驅(qū)動(dòng)橋Clutch to Clutch Pressure Control離合器壓力控制 當(dāng)2 3 4 5 6 換檔時(shí)，進(jìn)行離合器壓力控制Line Pressure管路壓力C1SL1C2SL2B1SL3B3SL4ECT ECU-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E 自動(dòng)驅(qū)動(dòng)橋Power Train Cooperative Control動(dòng)力傳遞鏈協(xié)同控制 Excellent start-off performance is ensured確保良好的起步性能加速踏板開(kāi)度節(jié)氣門開(kāi)度發(fā)動(dòng)機(jī)輸出Time: U660E:傳統(tǒng)的響應(yīng)改善Tire Sl

21、ippage Suppression抑制輪胎打滑-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E 自動(dòng)驅(qū)動(dòng)橋Power Train Cooperative Control動(dòng)力傳遞鏈協(xié)同控制 當(dāng)加速踏板OFF(丟油門)時(shí)檔位變化由駕駛員的操作決定。Time: 突然的加速踏板操作: 緩慢加速踏板操作Slow accelerator pedal operation3rd4th6th根據(jù)駕駛員的輸入，改變發(fā)動(dòng)機(jī)輸出Engine output is changed by drivers input-Q-V-_加速踏板開(kāi)度節(jié)氣門開(kāi)度發(fā)動(dòng)機(jī)輸出車身電器型號(hào)概述發(fā)動(dòng)

22、機(jī)Engine底盤Chassis車身Body對(duì)技師U660E 自動(dòng)驅(qū)動(dòng)橋鎖止和撓性鎖止離合器控制 Operation range is increased操作范圍擴(kuò)大D 或S6S5S41st 1檔XXX2nd 2檔3rd 3檔4th 4檔5th 5檔6th 6檔鎖止離合器控制鎖止離合器控制撓性鎖止離合器控制D 或 S6S5S41st 1檔XXX2nd 2檔3rd 3檔4th 4檔5th 5檔6th 6檔 : Operates動(dòng)作X : Doesnt operate不動(dòng)作 : Acceleration Flex Lock-up only僅加速撓性鎖止控制-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engi

23、ne底盤Chassis車身Body對(duì)技師U660E 自動(dòng)驅(qū)動(dòng)橋Fail-safe失效保護(hù)故障部件功能Function渦輪輸入速度傳感器僅能換至1檔或3檔Shifting to only either the 1st or 3rd gears is allowed.反向軸速度傳感器Counter Gear Speed Sensor反向軸速度通過(guò)防滑控制ECU檢測(cè)(速度傳感器信號(hào)。僅能在1檔到4檔間切換 Shifting between the 1st to 4th gears is allowedATF油溫傳感器ATF Temp. Sensor當(dāng)ATF溫度低時(shí)故障發(fā)生，只能換至1檔或3檔除ATF

24、溫度低時(shí)故障發(fā)生，只能在1檔到4檔間切換ECT ECU供給電壓低(Voltage is Low)當(dāng)車輛在6檔行駛時(shí)，固定在6檔. 當(dāng)在1至5檔行駛時(shí)，固定在5檔。 When being driven in any of the 1st to 5th gears, the transaxle is fixed in 5th gear.CAN 通信 Communication僅能換至1檔或3檔Shifting to only either the 1st or 3rd gears is allowed.電磁閥 SL1, SL2, SL3 and 和SL4Solenoid Valve僅能在1檔到4檔

25、間切換Shifting between the 1st to 4th gears is allowed.-Q-V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師U660E 自動(dòng)驅(qū)動(dòng)橋New DTCs for ECT ECUDTC No.Detection Item檢測(cè)項(xiàng)目故障區(qū)域P0715輸入/渦輪速度傳感器“A”電路Input/Turbine Speed Sensor “A” Circuit輸入渦輪速度傳感器(Hall霍爾 IC 型Type)P0791中間軸速度傳感器“A”電路Intermediate Shaft Speed Sensor “A” Circuit反軸

26、速度傳感器(Hall霍爾 IC 型Type)P0872變速器液壓力傳感器/開(kāi)關(guān) “C” 電路低ATF 壓力開(kāi)關(guān)1P0873變速器液壓力傳感器/開(kāi)關(guān) “C” 電路高P0877變速器液壓力傳感器/開(kāi)關(guān) “D” 電路低ATF 壓力開(kāi)關(guān)2P0878變速器液壓力傳感器/開(kāi)關(guān) “D” 電路高P0989變速器液壓力傳感器/開(kāi)關(guān) “E” 電路低ATF 壓力開(kāi)關(guān)3P0990變速器液壓力傳感器/開(kāi)關(guān) “E” 電路高P2808壓力控制電磁閥 “G“ 性能Solenoid Valve 電磁閥SL4P2810壓力控制電磁閥 “G“ 電路Pressure Control Solenoid G“ Electrical-Q-

27、V-_車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師維修要點(diǎn) (U660E 自動(dòng)驅(qū)動(dòng)橋)Inspection檢查 ATF inspection procedure ATF檢查步驟(有油尺加注管)注:如果沒(méi)有ATF泄漏，沒(méi)必要檢查ATF液面NOTE :If there is no ATF leak from transaxle,check of the ATF level is no required檢查項(xiàng)目檢查項(xiàng)目Check Items目視檢查以下區(qū)域ATF泄漏- Overflow Plug溢流塞- Oil seal油封- 每一個(gè)殼體連接面等-Q-V-_車身電器型號(hào)概述

28、發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師維修要點(diǎn) (U660E 自動(dòng)驅(qū)動(dòng)橋)Initial Refill 初始加注/ Replacement更換 Service procedure步驟1. Refill the ATF加注加注ATF2. ATF 溫度檢查3. 調(diào)整 ATF 液面加注塞Refill Plug溢流塞Overflow Plug*: The amount of the refilled ATF is different depending on the content of work-Q-V-_Lifts the vehicle升起車輛Remove the refill

29、plug and the overflow plug拆下加注塞和溢流塞從加注塞孔加ATF直到從溢流塞孔流出。Install the overflow plug安裝溢流塞從加注孔加 ATF* Install the refill plug裝上加注塞Lowering the vehicle降下車輛車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師1. Refill the ATF加注加注ATF2. ATF 溫度檢查3.調(diào)整 ATF 液面維修要點(diǎn) (U660E 自動(dòng)驅(qū)動(dòng)橋)液面檢查 (沒(méi)有智能檢測(cè)儀) Service procedure步驟 (測(cè)試模式Test mode)檔位指示燈Shift Range IndicatorPRNDS+-ND大于6秒不大于1.5秒-Q-V-_連接DLC3的 TC 、 CG端子 Start the engine起動(dòng)發(fā)動(dòng)機(jī)移動(dòng)換檔桿到所有檔位在N和D位置交替切換檔桿位置掛 P檔并拆下 SST 發(fā)動(dòng)機(jī)暖機(jī)直到“D”檔指示燈閃車身電器型號(hào)概述發(fā)動(dòng)機(jī)Engine底盤Chassis車身Body對(duì)技師維修要點(diǎn)