08集控室、電子間盤柜電纜接線(中英文)

1、集控室、電子間盤柜電纜接線質(zhì)量控制工序卡TERMINATION FOR CCR AND EERUALITY CONTROL PROCESS CARD序號NO操作要領(lǐng)與方法Operation main points質(zhì)量標(biāo)準(zhǔn)或要求Quality standard控制點(diǎn)Control point控制點(diǎn) 計(jì)戈卩Control point plan控制點(diǎn) 負(fù)責(zé)人superintendentWHRS01控制電纜在接線之前，具體負(fù)責(zé)的技 術(shù)人員一定要對圖紙進(jìn)行仔細(xì)的審 核，審核工作容包括：相關(guān)的控制原 理圖、廠家資料和接線施工圖。Beforetermination,technicianshould chec

2、k the drawing carefully, include schematic diagram,producer data and termination drawing通過認(rèn)真審核圖紙 來確保接線圖紙的 正確性。Make sure the drawing is correct.W02準(zhǔn)備好接線圖紙，負(fù)責(zé)接線的技術(shù)人 員對接線人員進(jìn)行詳細(xì)的安全、技術(shù) 交底，并培訓(xùn)考試合格，做好全程交 底培訓(xùn)記錄。Prepareterminationdrawing,technician should tell the workers safety, technical disclosure, and th

3、ey should pass the exam. Make a record.交底不清、考試不合 格，嚴(yán)禁上崗。You can not work if technical disclosure is not clearly or you fail exam.W03人員分工，實(shí)施“專人、專柜、掛牌” 接線法，接線人員備好所需的施工工 具及勞動(dòng)防護(hù)用品。Dividetheworkbyspecially-assignedperson,specially-assignedpanel, sign ”，termination person should prepare tools and safety e

4、quip.專人：受過培訓(xùn)，且 考試合格的某位施 工人員； 專柜：指定的某盤、 某臺(tái)或某柜； 掛牌：專為跟蹤、控 制接線工藝質(zhì)量而 設(shè)計(jì)的接線標(biāo)識(shí)牌。specially-assigned person: constructor whopassbytraining and exam. specially-assigned panel:specifiedpanel, stage or cabinet.Sign: a sign for termination quality control.W04電纜接線前在盤柜的門背后右上方貼 上接線工藝卡，在工藝卡上用黑色記 號筆填寫：接線圖紙審核人的和聯(lián)系， 接

5、線人的、班組、聯(lián)系以及接線人所 接的電纜編號，做到接線圖紙審核和 接線施工責(zé)任落實(shí)到具體的人，并具 有可追溯性。Beforetermination,pasteaoperation card on the panel, the card should be wrote on the name and phone number who checked the對接線圖紙的正確 性、接線施工的正確 率和工藝必須制定 獎(jiǎng)懲措施來控制。We control the drawing correction, termination correctionandquality by reward and puni

6、shmentWdrawing, the termination staff name, phone number, and all the cable tag. Make sure specific person that in charge termination work.05接線人員首先根據(jù)接線圖紙查找核對 電纜數(shù)量、規(guī)格型號、編號。電纜核 對不清時(shí)，做好記錄，并及時(shí)向技術(shù) 人員匯報(bào)進(jìn)行查對。Termination person first check cable quantity, type, tag. If not clearly, make a record and report

7、to technician timely.電纜未核對好時(shí)，嚴(yán) 禁整理電纜。You can banding cable before check one by one.R06電纜核對無誤后，根據(jù)盤端子排位置 和電纜在主橋架上的位置進(jìn)行電纜排 列、整理。電纜整理時(shí)，需與周圍盤 柜接線人員協(xié)商好，避免電纜在主通 道上交叉。Arrange the cable according to the terminal location and the cable location in the cable tray. consult with other person avoid cable and cabl

8、e crossing.電纜標(biāo)識(shí)要清晰完 整，不得與其它電纜 混淆。Cable should be marked clearly and intact, don mix up with other cable.H071. 電纜整理時(shí)，首先由主橋架最上 一層開始向分橋架上引岀，待上一層 整理完畢，再逐層整理；Cable arrangement, the first by the main frame the first layer began to points on the bridge derivations, for one layer after finishing, then up st

9、ep by step;2. 使用塑料扎帶綁扎時(shí)，每兩根電 纜用一根扎帶，最多一根扎帶綁扎三 根電纜。使用綁線時(shí)，要整齊一致， 松緊適度；Cable dressing with plastic tie， onetie for two cable ，one tie at most for three cables, when ， when using cable string should be neat ；3. 帶有鋼帶的電纜，要在分支架上 統(tǒng)一的位置剝除鋼帶，并用自粘帶纏 繞35圈，鋼帶要處理光滑、整齊。Cable with steel string should be opened and

10、cut at branch cable tray， using self-adhesion 35loops ， steel string should be rubbed smoothly1. 電纜夾層的電 纜整理時(shí)一律從主橋架下方引岀，電纜 嚴(yán)禁交叉凸起，電纜 排列整齊、弧度一 致、美觀。Mezzaninecablearrangementarethe main frame when from beneath the derivation, it is strictly prohibited to cablecrossconvex, cable in order,radianconsisten

11、t, beautiful.2. 電纜綁扎固定 間距每隔一道橫撐 綁扎一道。Cabledressingfixed gap should use string every same distance.3. 嚴(yán)禁使用破損的 綁線和扎帶。Strictlyprohibitusing damaged tie and stringW08當(dāng)盤電纜較多時(shí)，電纜固定可采用分 層方式，第一層固定在柜體支架上， 下一層固定在第一層的電纜上，以此 類推。when there are too much cable in the panel , cable fixed can adopt hierarchical way,

12、 the first layer fixed要求接近端子的電 纜布置在側(cè)，接較遠(yuǎn) 端子的電纜布置在 外側(cè)Requirementsofthe cable decorateWin the cabinet S support, a layer of fixed on the first floor of the cables, by parity of reasoningin close to terminal inside, by far the cableontheterminal layout09電纜整理到盤底座下，根據(jù)接線端子 位置，再分批分區(qū)進(jìn)行整理。同一類 型的盤綁扎位置及方式必須一致。

13、如 發(fā)現(xiàn)有問題時(shí)，及時(shí)向技術(shù)人員匯報(bào)。 接線人員不得隨意確定整理方式。Cable dressing under the base, according to the terminal blocks position, and partial partition for finishing. The same type of plate assembling position and way shall be consistent. If have problems, termination workers should report to engineer termination worker

14、s shall not be arbitrarily determined to change the way.嚴(yán)格按照制定好的 整理方式施工。Strictly according to make good the orderwayconstructionW10盤柜（臺(tái)）的電纜在制作終端頭前一 定要將電纜完全整理后加以固定，方 可制作電纜頭。Cables terminal head fabricated will be fixed after dressing cable completly, can make cable head.電纜頭以上線芯完 全散開、拉直，注意 不要損傷線芯和屏 蔽線

15、（層）。Cable heads above wire core completely away, pull straight, be careful not to damage wire core and shielding wireH111. 電纜皮剝除時(shí)，應(yīng)剝一根整理一 根，不得同時(shí)將多個(gè)電纜標(biāo)牌解下， 以免混淆。Open cable should one by one that don t must not at the same time to open cable sign for avoiding mix up2. 電纜剝皮位置由技術(shù)人員現(xiàn)場 統(tǒng)一規(guī)定，接線人員不得隨意確定。Cab

16、le opened location should be told by engineer. electricians don open cable by themselves without engineer agreed.3. 電纜剝皮時(shí)，施工人員應(yīng)仔細(xì)謹(jǐn) 慎，用力適當(dāng)，不得傷及芯線絕緣層。Cable is opened carefully without hurting core4. 電纜皮剝除完后，要進(jìn)行修理， 使其高度一致，再將電纜芯線散開， 逐根拉直，用力要適當(dāng)，以免拉斷芯 線。The cable skin after opening to adjust , make its he

17、ight consistent, by root made straight, and the strength should be proper, in order to avoid the damage core wires5. 電纜做頭時(shí)，先將塑料帶對折， 然后在電纜根部順時(shí)針繞至與電纜同1. 剝除位置要合理 一致，高度適合。Opencablelocationtoreasonable consistent,heightshould appropriate2. 電纜刀切痕適度 一般為皮厚度的 3/4。Cable knife cut mark moderate and the thickne

18、ss of the skin is commonly 3/43. 電纜頭包扎要松 緊適度，高度一致， 整齊美觀、固定牢固。Cable head wrap reasonable to moderate,heightconsistent, tidy and beautiful,fixedfirmly.4. 電纜頭制作時(shí)要 避免岀現(xiàn)蜂腰或者 鼓腰現(xiàn)象。CableH徑，微呈喇叭狀，再用塑料粘膠帶纏 繞1圈，然后用與電纜粗細(xì)配套的黑 色熱縮管縮 緊。A cable, first the plastic with folded in half, and then in the cable clockwis

19、e around to the root and cable with diameter, micro is bell shape, then use plastic adhesive tape winding 1 lap, and then use the form a complete set with the cable degree black heat shrinkable tube tighten.6.電纜頭制作完，逐個(gè)將其固定，然后用線繩把臨時(shí)電纜牌掛好，線繩 長度要適合，以便更換正式的電纜牌。Cable head after fabrication, one by one fi

20、xed, then use the temporary cable card even hang up, even length should fit, to replace official cable card.headtoavoidmakingoversurface phenomenon.5. 所有熱縮管長度 一致，切割整齊。熱 縮管的高度與塑料帶平齊。All heat shrinkabletubelengthisconsistent, cut and neat.Heatshrinkable tube of height and plastic belt leveled6. 電纜頭固定要

21、牢固，排列整齊。Cable head should fixed tightly and neatly7. 電纜頭以上線芯 完全散開、拉直，注 意不要損傷線芯和 屏敝線（層）。Cable heads above wire core completely away, pull straight, be careful not to damage wire core and shielding wire121. 芯線根據(jù)電纜排列，成束綁扎，可 先用綁線臨時(shí)綁扎，待整束完成后更 換扎帶綁扎。綁扎間距一致，粗細(xì)合適，過度自然美觀。According tothe cable core wires arra

22、ngement, into a bunch of binding, and can use first tiedwith stringtemporarybinding, and for the bundle of finish after thereplacementfirm withlocally. Binding spacingconsistent,degree ofappropriate,excessivenatural beauty2. 線束拐彎處要平滑、成型整齊美觀。 Cable bunch turning to smooth, molding tidy and beautiful3

23、. 有線槽的盤柜，線束先進(jìn)線槽。但 無論盤柜有無線槽，芯線都須從線束 背部引岀，抽芯線時(shí)，相互間應(yīng)保持 平行，并留有余度，抽線位置線束無 外觀交叉。線束不宜過粗或者過細(xì)。同一盤有多 個(gè)芯線束時(shí)，應(yīng)合理分配。Cable trough plates channel, put in the channel. But whatever plate channel with a wireless slot, core wires must be drawn back from the wire, every core wires, should keep eachotherparallel, and r

24、emain more degrees,1. 線束綁扎間距一致。Wire bundle dressing consistent neat,beautiful,well-balanced.2. 抽線整齊、美觀、 勻稱、悅目。down-lead cable clean, beautiful, symmetry, and pleasing to the eye2.3.線束直徑一般不大于 50mm。Cablebunchdiameter are rarely more than 50 mmWeverylinepositionwithoutappearance cross wiring harness. H

25、arness shouldnot be too thick orcarefully. The same disc havefixedcore wires beam, should be reasonable distribution131. 對線必須按照規(guī)定的順序進(jìn)行。同類盤可分為主動(dòng)盤和被動(dòng)盤，即先接 一方為主動(dòng)盤，后接一方為被動(dòng)盤， 被動(dòng)盤必須找主動(dòng)盤對線，主動(dòng)盤要 積極配合對方對線。According to theregulation of line must be of the order. Similar plate can be divided into the active pa

26、nel and the passive panel, the first termination panel is active panel, followed one of the parties is a passive panel, passive panel must find active panel to check cable, active plate should actively cooperate with each other to the line2. 對線一般采用通燈法進(jìn)行，工作前 應(yīng)檢查確定使用通燈是一對，約定好 接地端（或某根芯線），閃亮次數(shù)，用 對講機(jī)聯(lián)系，校

27、好線后及時(shí)套好端子 頭。Usually, lamp test is used to check wire. Before check wire, confirm the times of flare and wire of earthling. Use walky-talky to check wire if necessary. Put on mark in time after check was finished.3. 對線時(shí)，每根導(dǎo)線必須處于開路 狀態(tài)，不允許導(dǎo)線間連通或者短路。4. During wire checking, all thewires must be in a con

28、dition of open-loop,no happeningoftermination between wire and short circuit.1. 通訊工具配備 齊全，電池電量充 足。通訊工具保證語 言 清 晰。Communication tools equipped, the battery power is enough.Communication tool to keep clear language2. 電纜對線時(shí)需確認(rèn)正確后，方可進(jìn)行 下一根。Cable checkingmakesurethatthecorrectthencheckinganothercableW141.

29、 根據(jù)端子排位置將芯線抽岀，留足 長度后多余部分剪掉，用剝線鉗剝?nèi)?絕緣，剝線時(shí)不應(yīng)損傷芯線。According to drawing, fetch wire out to correlative moduleand Cutredundant wire. Decorticate wire insulation layer with wire stripper, and not to damage copper core.2. 導(dǎo)線彎曲后套上號頭，號頭字符的 閱讀方向要與其對應(yīng)的二次線的號頭 方向一致。接至端子，用螺絲刀擰緊， 且每個(gè)端子一般不超過兩根芯線。After bending wire,

30、 put on ferrule and connect it to terminal and make it fastened by screwdriver. There are no more than two wires in every terminal.1. 導(dǎo)線彎曲方向、彎曲弧度一致美 觀。Wire bending direction,curveradianconsistentand beautiful.2. 電纜接線時(shí)， 接線片壓接緊固，排 線整齊美觀。芯線表 面無氧化層、傷痕。When cable wiring, wiringcrimpingtighten, line tidy

31、and beautiful.3. 接線正確率必 須保證達(dá)到100%。The accuracy ofWwiring must be 100%4. 電纜芯線與端 子接觸良好，接線正 確 牢 固。Connections betweenwirecontactandterminal are all right.5. 電纜芯線號頭 要求正確、清晰、不 褪色。Cable ferrule correct , clearly, not faded.6. 正式的電纜 牌的線繩長度要統(tǒng) 一, 一般為牌子掛好 垂下50mm左右， 線繩使用 1.5mm 白色尼龍繩。The length of formal cable

32、tag strings to unify, generally hanging around 50 mm, use 1.5 mm white nylon cord.7. 如設(shè)備廠家特殊 要求接地，按產(chǎn)品說 明書執(zhí)行；無特殊要 求時(shí)，按照設(shè)計(jì)圖紙 施工，屏蔽層接地應(yīng) 可靠，接地線無間 斷、損傷。If the equipment manufacturerspecial requirements forgrounding,according to the product instructionexecution;Nospecialrequirements,according to the desig

33、n drawing construction, shielding layer should be reliablegrounding,nointerrupted, damage.3. 接線時(shí)必須認(rèn)真，仔細(xì)核對，避免 整理錯(cuò)位，導(dǎo)致芯線交叉混亂，接線 正確、牢固。3. When the termination must be serious, check carefully and avoid finishing dislocation, suitable to cross chaos, its correctness, firm.4. 備用芯線應(yīng)留足夠長度，備用芯應(yīng) 套電纜編號字頭，固定美觀

34、牢固。The length of spare wire is enough, The mark of spare wire is beautiful and in order.5. 電纜芯線要避免有接頭，若必須時(shí)，應(yīng)焊接并處理好絕緣，做好記錄。5. Cable core to avoid the joint, if needed, should be welding and deal with the good insulation, make record.6. 接線螺栓、墊片齊全，接線片壓接 緊固。芯線與端子接觸良好，不得有 松動(dòng)現(xiàn)象。Bolt and washer are all rea

35、dy. Connections between wire contact and terminal are all right.7. 電纜線芯從線束引至端子排要 做到保持平行、間距相等、均勻排列 并彎成一個(gè)半圓弧，半圓弧要統(tǒng)一使 用模具彎制。進(jìn)入端子排線芯的直線 段長度統(tǒng)一成60mm，回彎半徑取 15mm，端子排外部裸露的線芯嚴(yán)格 控制在1mm以下；如端子排離線槽 距離較近，可統(tǒng)一采用“S”形彎曲后接 入端子，“S”形彎曲圓弧大小須一致。From wire cable core leads to terminal row to do keep parallel, equal spacing,

36、uniform arrangement and bend like a half arc, half arc to unified use mould. Into the terminal of straight section length united into 60 mm, half arc radius 15 mm, terminal line of the external bare wire control in 1 mm the following; Such as terminal row near the slot, can user the S shape after be

37、nding access terminal, S shape bending arc size should be consistent.8. 備用線芯的長度以能達(dá)到盤最遠(yuǎn)處 接線端子為準(zhǔn)，并用扎線扎緊固定好， 銅芯不得外露，(以每根電纜的備用芯 為一組，做好標(biāo)記，以便備用)。The length of the spare wire should be reachthe farthest terminal,andfirm line tied fixed good,copper-core can not appear, (in every cable core is a set of spare

38、, do mark, in order to set aside).9. 總屏蔽層及對絞屏蔽層均應(yīng)接地。電纜接地采用單端接地，在盤側(cè)接地 將引岀的黃綠雙色屏蔽線平均分成3道，按花狀進(jìn)行編織，線芯采用接線 鼻子壓接方式，裸露線芯穿出壓接區(qū) 前端1mm處，不得將絕緣層壓住， 壓接好的線鼻子外不得岀現(xiàn)松散的線 芯。最后統(tǒng)一整理接到盤接地銅排上。Total shielding layer and wring shielding layer should are connected to ground. Cable grounding the single end grounding, on the d

39、isk side of yellow green grounding will lead to double color shielding wire average into three way, according to take shape to weave, wire core crimping the nose wiring way, bare wire core wear a crimping area 1 mm in front, may not live insulating layer pressure, pressure meet good line the nose wi

40、ll appear loose wire core. Finally unified arrangement received them onto a grounding copper platoon.10. 電纜接線完畢，應(yīng)清理盤、臺(tái)、柜， 使之清潔，線槽蓋板完整，然后更換 正式的電纜牌，線繩長度要適合。Cablewiringfinished, mustcleandish,Taiwan,ark inside,makeclean,slot cover complete,thenreplaceofficialcable CARDS,evenlength should be suitable fo

41、r.H Shutdow n to behaveS Continu ous employ批準(zhǔn)人Approval:W 見證點(diǎn) W Witness pointH停工待檢點(diǎn)R記錄點(diǎn) R Record pointS連續(xù)監(jiān)控點(diǎn)編寫人 Write people : Wang yujing 審核人 Audit people :工程師 ENGINEER 占超 ZHANG ZHANCHAOPho ne call: 9909959523Quality con trol poi nts visa list項(xiàng)目名稱Project name電纜接線Cable termination機(jī)組Unit工序卡名稱Process c

42、ard name集控室、電子間盤柜電纜接線CCR cable wiring專業(yè)Professional熱工I&C控制點(diǎn)名稱Control point name電纜接線準(zhǔn)備Readytocabletermination性質(zhì)Properties W H R S監(jiān)督檢查容Supervision and check thecontent評價(jià) Evaluation簽字/日期Signature/date圖紙審核正確性Drawing review correctness施工人員交底及培訓(xùn)情況Constructionpersonneltraining and work勞動(dòng)力組織及分工Labor organiz

43、ationandthedivision of labor現(xiàn)場滿足施工條件Meet the constructionsiteconditions該控制點(diǎn) 已實(shí)施監(jiān)督，允許進(jìn)入下道工序。The control points already implementation surveillance, allow into the next working procedure.責(zé)任人 / 日期 Responsible persons/date:專業(yè) QC/日期 Professional QC/date :Quality con trol poi nts visa list項(xiàng)目名稱Project name

44、電纜接線Cable wiring機(jī)組Unit工序卡名稱Process card name集控室、電子間盤柜電纜接線CCR cable termination專業(yè)Professional熱工I&C控制點(diǎn)名稱 Control point name電纜整理 Cable dressing性質(zhì) Properties W H R S監(jiān)督檢查容Supervision and check thecontent評價(jià) Evaluation簽字/日期Signature/date電纜數(shù)量、規(guī)格型號、編號是否 齊 全 。Cablenumber,specification,Numbers arecomplete or n

45、ot.電纜標(biāo) 識(shí)要清晰完整。Cablelogo to clearly and complete.電纜排列整齊、弧度一致、美觀， 綁扎一致、固定牢固。Cable in order,radian consistent,beautiful,bindingagreement, fixed firmly.該控制點(diǎn) 已實(shí)施監(jiān)督，允許進(jìn)入下道工序。The control points already implementation surveillance, allow into the next working procedure.責(zé)任人 / 日期 Responsible persons/date:專業(yè) Q

46、C/日期 Professional QC/date :Quality con trol poi nts visa list項(xiàng)目名稱Project name電纜接線Cable wiring機(jī)組Unit工序卡名稱Process card name集控室、電子間盤柜電纜 接線CCR cable wiring專業(yè)Professional熱工I&C控制點(diǎn)名稱 Control point name電纜頭制作Cable head making性質(zhì) Properties W H R S監(jiān)督檢查容Supervision and check the content評價(jià) Evaluation簽字/日期Signatu

47、re/date電纜皮剝除位置要合理一致，高度適合。The detailedplace aboutdecorticatingis same andappropriate.電纜頭包扎要松緊適度，高度一 致，整齊美觀、固定牢固。Enswathement elasticityofterminal must be moderate; length is alike, arrangement must be orderly and beautiful and fixing is firm.所有熱縮管長度一致，切割整 齊。熱縮管的高度與塑料帶平 齊。The length of all the firing

48、shrinkage tubes is alike. The height of firingshrinkagetube is the same as plastic tape.電纜頭固定要牢固，排列整齊。The end of cable must be fixed hard and in order.該控制點(diǎn) 已實(shí)施監(jiān)督，允許進(jìn)入下道工序。The control points already implementation surveillance, allow into the next working procedure.責(zé)任人 / 日期 Responsible persons/date:專

49、業(yè) QC/日期 Professional QC/date :Quality con trol poi nts visa list項(xiàng)目名稱Project name電纜接線Cable wiring機(jī)組Unit工序卡名稱Process card name集控室、電子間盤柜電纜 接線CCR cable wiring專業(yè)Professional熱工I&C控制點(diǎn)名稱Control pointname電纜接線 Cable termination性質(zhì) Properties W H R S監(jiān)督檢查容Supervision and check thecontent評價(jià) Evaluation簽字/日期Signatu

50、re/date線束綁扎間距一致，線束直徑一 般不大于50mm導(dǎo)線一律從線 束的背部岀線，抽線整齊、美觀、 勻稱、悅目。The bindingdistanceofwiring harness is same. The diameter of wiring harness is no more than 50mm. Wire must be fetched out from the back of wiring harness. Outlet wire is in order, beautiful, shapely.芯線表面無氧化層、傷痕。No scar and oxidation happens

51、 to wire.電纜芯線與端子接觸良好，接線正確牢固。Connection is right and hard.電纜芯線號頭正確、清晰、不褪 色。Wire mark is right, clear and fadeless.正式的電纜牌的線繩長度要統(tǒng) 一，一般為牌子掛好垂下50mm左右，線繩使用 1.5mm白色尼 龍繩。The line is white nylon line, whose dia. is 1.5mm. The length of line is 150mm.屏蔽層接地可靠，接地線無間 斷、損傷，符合設(shè)計(jì)及設(shè)備廠家 的要求The grounding of shield layeris reliable and shield layer has no joint and scar. It should be according to the design and manufacturer s requirement.該控制點(diǎn) 已實(shí)施監(jiān)督，允許進(jìn)入下道工序。The control points already implementation surveillance, allow into the next working procedure.責(zé)任人 / 日期 Res