POMINI磨床結(jié)構(gòu)

1、POMIONI磨床外觀示意（各個軸在磨床上的所在位置及名稱）1590POMINI磨床系統(tǒng)結(jié)構(gòu)后床身（砂輪拖架床身）：平導(dǎo)軌+平導(dǎo)軌后床身（砂輪拖架床身）：平導(dǎo)軌+平導(dǎo)軌RearBedMainDimensions 后床身的的主要尺寸Thefollowingarepertinentdimensionsthatareusedwhencomparingmechanicalstructure:-Widthofeachflatway210mm-Thicknessofthecounterway/undergrip(gibarea)100mm-Externalwidthofways:longitudinalw

2、heeltravel1500mm-Diameterofthecarriagetranslationscrew200mm后床身-砂輪拖架兩側(cè)的可伸縮保護蓋板二n后床身砂輪拖架兩側(cè)的可伸縮保護蓋板床頭箱的三級皮帶傳動nULTALE7-阻TQRfgr?0TORDPZUIHGDOGS床頭箱的三級皮帶傳動SELFEQUALIZINGFftCEPLftTEHGTGRIZEDQUILL床頭箱內(nèi)部由套筒驅(qū)動的頂尖前后伸縮傳動示意圖床頭箱內(nèi)部由套筒驅(qū)動的頂尖前后伸縮傳動示意頂尖外部的緩沖器(QUILLBUMPER)頂尖外部的緩沖器(QUILLBUMPER)標(biāo)準(zhǔn)的軋車?yán)ブ渭?STANDARNECKREST)標(biāo)準(zhǔn)

3、的軋輾支撐架(STANDARNECKREST)軋輻支撐架的大致調(diào)整圓盤軋輾支撐架的大致調(diào)整圓盤由電機驅(qū)動定位的軋輻支撐架由電機驅(qū)動定位的軋輾支撐架位于軋輻支撐架上的軟著陸位于軋輾支撐架上的軟著陸百=0!=位于支撐架上的軋輻軸承座翻箱裝置位于支撐的軋輾軸承座翻箱裝置架上砂輪拖架床身導(dǎo)軌內(nèi)部狀況（0.02mm間隙的油膜厚度一典型）1595砂輪拖架床身導(dǎo)軌內(nèi)部狀況（0.02mm間隙的油膜厚度一典型）縱向移動弧形齒和齒輪LONGITUDINALFEEDSCREU縱向移動弧形齒和齒輪后床身的安裝及吊裝示意后床身的安裝床身上砂輪頭前后進(jìn)給的子基座(X-BASE)LONGITUDINALCARRIAGEJf

4、iYSTOTALHVDROSTflTlflEARINGAREA：15575CTI2(2569Sq,Inch)后床身上砂輪頭前后講給的子基座(X-BASE)XftKISftCTURTDRHEES4031fi0-eQ.1HicronReaolutianUHFFLHPhnHAXSTROKEWHEELHEH口fiLURYSFULLYSUPPORTED.NOOUERHANRATTHEUERYFORWARDANDDACKliJARDPOSITIONS.XaxisYaxisUaxisAaxisS2axisS1axisVaxisCaxisEaxisQaxisA1axiscarriagelongitudinal

5、motionalongtheroll;砂輪拖架軋輾輾身縱向移動的軸wheelheadcrossmotiontowardstheroll;砂輪頭垂直于（朝向/離開）軋輾micrometricaxisforpro;微量進(jìn)給用于輾型的生成micrometricaxisforinfeedandloadcontrol;微量進(jìn)給的軸用于進(jìn)給及載荷控制wheelapproachaxisandalignmentprobe;砂輪接近軸及對中探頭wheelspindlerotation;砂輪主軸旋轉(zhuǎn)rollrotation;軋輾旋轉(zhuǎn)calipermotionalongtheroll*;測量器沿軋輾輾身縱向的移動c

6、aliperarmsclosing/openingmotion;測量器臂閉合/打開的動作upperarmmeasuringglassscale;上測量臂的線性光柵尺lowerarmmeasuringglassscale;下測量臂的線性光柵尺telescopicarmofEddyCurrentdevice用于渦電流/超聲波裝置的可伸縮臂前床身：工件床身（軋輻）900EEM1380前床身：工件床身砂輪頭內(nèi)部的示意及動作CARRIAGEBALLSCREU100 x16pitchiLrr砂輪頭內(nèi)部的示意及動作砂輪主軸砂輪主軸傾動進(jìn)給機構(gòu)及裝，中F-FF。近15匚%飛門雁FEES就TUGRQT 改相-I

7、QPM加一明小打=EI訃1厄ti心.上遲 y.K也打金仃加方；-rflConErftJCINFEEUrnftNWL/uTOH.J-CCN7IN0JS7NFFFOOONiNG白匚汨9。，空伐.FUNC門QN：小丫TYPEOf匕3州/牌PI*卜wM：E*0gZL1!ir/2；5FTE5c懈JJC力麗3OF,ENFEEG5rSTCn和叩川6n/QHEELM鼬CK哪iRSPOSITIONtVGLWMGLEUEM匚X?門UWlMTiSCPFLiSCh：I打悵QFHl，工XFE唱花mg咖山棚用E咖EFLINF0PUPJ3Pr口UKU5INCF1：FIE口rLSOh?gF25日卡.比防%RBK1傾動進(jìn)給機構(gòu)

8、及裝置（Y軸及U軸）孝金oocE容Do。Dcoec。co。Ego省Mego”。mo胃“cgo000E3D。DDO2C0CCNgc30goooo80汽0gogog。3go5030省省353目56。goDccaococc谷Docgo8cgo曹荔280ss竊 8。3clooOQgo召Mo若“。30 目umo砂輪及發(fā)蘭裝配JuJ,LuL:)050000ccoCCGcccgo030容3D。ococccoao旨336。8?！眔2。M。codooPLOS0020-1砂輪及發(fā)蘭裝配55J5020350goSO58sttcoacocc。mccc谷的。ugc8。mego208。SOSO3355s8。甘3go8。3

9、3o58000&00。&00目SOS砂輪快速更換裝置示意圖工針r門砂輪快速更換裝置示意圖砂輪電機S403180-ISP砂輪電機OS0021-4P冷卻液的過濾及沉淀Impiantosuma冷卻液的過濾及沉淀（循環(huán)使用）砂輪平衡（通過電磁閥控制，向發(fā)蘭中注水來完成砂輪的平衡）FE”砂輪平衡由電機控制的，砂輪探頭的前后動作及砂輪探頭示意SENSORIS403180-3-2P砂輪探頭的傳動及砂輪探頭短行程的動作過程（由砂輪電機的功率控制）OS0032-4PMrJL.后，一-，*3卒-1-；-B.r產(chǎn)4ua.r-I1-Ku.hb:叫:二.二A?-*二 屈 :成口y 士T.-14 d-i.

10、,ft*e 口4祜短行程動作過程TheEddycurrentdevicewithcoildiameterof5mmcanreachthefollowingperformances.帶有5mm探傷線圈的渦電流探傷裝置可以完成的性能測試:DefecttypeMinimumwidth（最小寬度）Minimumdepth（最小深度）Delta10ShCPOMINI專利技術(shù)的，獨立測量器。Cracks2.5mm0.1mm5mmcoilsBruiseVoids2.5mm2mm獨立的測量器床身及測量的示意過程（更高精度的全范圍的測量）WHEELSPINDLEAIS砂粒的靜平衡：是為了消除由于砂輪制造方面的的

11、原因而產(chǎn)生的不平衡。砂輪的動平衡：是為了消除當(dāng)砂輪旋轉(zhuǎn)起來之后，由旋轉(zhuǎn)而產(chǎn)生的振動，可能來自砂輪，也可能來自主軸或其它方面。靜平衡的砂輪平衡架OS0021-8P靜平衡的砂輪平衡架用于將慣性塊升起的彈簧包Z_二二二二一1a用于慣性塊升起的彈簧包t二二二二一一一地面操作臺（傳統(tǒng)的結(jié)構(gòu)，現(xiàn)在用一臺普通PC或Siemens的PG來代替老的MMC）操作臺分為：地面操作臺和砂輪拖架操作臺兩個，要用鑰匙開關(guān)來進(jìn)行選擇。并且，砂輪拖架操作臺的操作優(yōu)先級高于地面操作臺）地面操作臺潤滑點-潤滑點1ACHIHEHM6TRK7JLT3MGDEUICErmREST3:tEfiLrm比srCALIPERCOr-FCtlE

12、MTSnirccFWEFLAT:EUf=ff!Hum明正續(xù)卬TTFW6Rfufifrn血m四班dftW留 5 門日2Q30507日日091日111213LA15167WTFPUEMT解尹啟世：0N0l&tAi畢&回FAI噌C曲KLMtUKHNUPD55IBLEFILLHG30B300RCTURTE10B01四0L日。日1日0日LQQB1日0日BEFdrEHUJ【相1090EFlTMUMFILL3B00LU=ANLHREPLACEREPLACEsag5黜：fiwrXMdCC32BxmXMt力11CC32B11ACHItECALPERFDDT3TQCKW睥L】CunKiTi.llr

13、：tm3NEMTEA-LeOE lOTimTICCIFRCIEEEWRUJLLKDXTID1麗cmssraiLcrau0t&FA卓場Ai令中CK242424LHLUkHNUPOSSIBLEFILLHB300139ACTUATE1000IBOB1000EFDFEruucncFILL3QGQ10QOLLtfiMLHREPLACE303000REPLACE5B0D5DDKMiCC32QFM32Hrt32晨停4150250MACHINE匚口中6EHTSHYDRAULICUHITU.H?CATDMUNITLUBPICATCQNUNITLUBRICATIONUHI1StFTLWDMIJinFWBL

14、LSRIQATCniUIJTcacre?PM閑【旺inwrarftuc限IMCTmTfETTnrsaiuci,32333435至373Q394El414243444546virnERUEffTtON贏令平卸rAl出IAI小甲由C曲K242424UltUK.HNUPD55IBLEFILL：2415B15BACTUATEFILL100015G10B0LLbANUHREPUTE399039093098REPLACE53B日理牌映娜：AHTHN32GEBG5BITt322501506004SQACHIHEURJCftTIDHUHIT3CEL旬5cor-PcroiTSMiW16TATCSTOLELlff

15、TMRHPHIHPHMVMtfniwa.ElimaMummrccKCNN5、用匕潸匚 614742495D5152535455365?52596EI61XlfHERUEffTYYHFTI日怖砂油Ig港令嘮令朝魚 草i冷C回K2424LUECKANUPOSSIBLEFILL：HC150ACTUATE10001B0B1000FILL1090100030GLLbANLK!REPUTE3四日33REPLACE590B5日萌，翱鼎嬲郎:AWTHH32JT11MCGILDLMZaVLE22CC32BXM1M145B21在PLC中設(shè)置維護報警計時器，當(dāng)需維護的潤滑的潤滑點的計時時間到后，計算機的屏幕自動由現(xiàn)

16、要求進(jìn)行維護的信息，只有進(jìn)行了人為的手工清除動作，否則該信息將一直存在（該操作在CNViwer中的F11Maitenance顯示頁面中）。將機床上的各潤滑點分為按照不同時間需進(jìn)行的項目，計時時間到后，自動由現(xiàn)提示信息，該信息只是信息而不是報警，因此機床可以繼續(xù)操作。良好的維護思想和例行的檢查對機床的良好運行是至關(guān)重要的。磨床型號定義XXX-X-XXXX:WHEELHEADMOTORPOWER-砂輪電機功率403:110KW425:130KW408:25KW409;30KW431：15KWX:HEADSTOCKMOTORTORQUE-床頭箱扭矩0:4800KPM2:7800KPM32400KPM

17、9800KPMX:THEDISTANCEBETWEENTWOGUIDWAYCENTER-7:1100mm8:900mm7L1300mmHD-HeadstockDriverTT-TableTravel前床身兩導(dǎo)軌中心線之間的距離GrindingWheel磨削砂輪SiemensA.C.1PH7-228-2HD00129kWYesSquirrelcage,pulleyshaftextension,continuousduty,dripproofprotectedenclosure(IP55),rollerbearings,precisiondynamicbalance,classofinsulati

18、onF,built-inencoder.Head-stock床頭箱SiemensA.C.1LA8-317-8AB60200kWYesSquirrelcage,pulleyshaftextension,continuousduty,dripproofprotectedenclosure(IP55),rollerbearings,precisiondynamicbalance,classofinsulationF,built-inencoder.Carriage(Z-axis)砂輪拖架SiemensA.C.servo1FT6086-8AC7123NmYesTotallyenclosedIP64,i

19、ntegratedtachometricandrotorpositiontransmitter,incrementalencoderforpositioncontrol-0/2000rpmWheel-head(Xaxis)砂輪頭SiemensA.C.servo1FT6082-8AC7111.4NmYesTotallyenclosedIP64,integratedtachometricandrotorpositiontransmitter,incrementalencoderforpositioncontrol-0/2000rpmCrowning(Yaxis)凸度裝置SiemensA.C.ser

20、vo1FT6041-4AF712.15NmYesTotallyenclosedIP64,integratedtachometricandrotorpositiontransmitter,incrementalencoderforpositioncontrol-0/3000rpmMicro-infeed(Xaxis)微量進(jìn)給SiemensA.C.servo1FT6041-4AF712.15NmYesTotallyenclosedIP64,integratedtachometricandrotorpositiontransmitter,incrementalencoderforpositionco

21、ntrol-0/3000rpmWheelapproach(Aaxis)砂輪接近SiemensA.C.servo1FT6041-4AF712.15NmYesTotallyenclosedIP64,integratedtachometricandrotorpositiontransmitter,incrementalencoderforpositioncontrol-0/3000rpmPositionManuf.TypeModelPowerortorqueFreq.Contr.NotesCaliperarms(Caxis)測量器測量臂SiemensA.C.servo1FT6041-4AF712.1

22、5NmYesTotallyenclosedIP64,integratedtachometricandrotorpositiontransmitter,incrementalencoderforpositioncontrol-0/3000rpmCalipercarriage(Vaxis)測量器拖架SiemensA.C.servo1FT6041-4AF712.15NmYesTotallyenclosedIP64,integratedtachometricandrotorpositiontransmitter,incrementalencoderforpositioncontrol-0/3000rp

23、mE.C.arm(A1axis)渦電流臂SiemensA.C.servo1FT6041-4AF712.15NmYesTotallyenclosedIP64,integratedtachometricandrotorpositiontransmitter,incrementalencoderforpositioncontrol-0/3000rpmOilpumps油泵SiemensA.C.1LA7-106-6AA111,5kWNoSquirrelcagemotors,totallyenclosedfan-cooled-1100rpmSpindleoilpump主軸油泵SiemensA.C.1LA7

24、-133-6AA114kWNoSquirrelcagemotors,totallyenclosedfan-cooled-1100rpmOPTIONAL磨床及系統(tǒng)之間的相互3ToMillorHostComputer(withdatabase)PrinterToothergrindersDatatransferormaintenance(Teleservice)Modem(orInternet)CompaqPentiumRollGrinder1CompaqPentiumRollGrinder2NetworkhubRollshopComputernetworkwithfiberopticlinkandWindowsNT4.0CompaqPentiumRollassemblyareaCompaqProliantServerCompaqPentiumOfficestationFiberopticlinktomillcomputerLaserprinterCompaqPentiumRollGrinder4CompaqPentiumR