生產(chǎn)件批準(zhǔn)控制程序0

1、1 目的Objective1.1 確保公司提供生產(chǎn)件符合顧客批準(zhǔn)的工程設(shè)計(jì)記錄和規(guī)范的所有要求，并在實(shí)際生產(chǎn)過程中按規(guī)定的生產(chǎn)節(jié)拍來生產(chǎn)，滿足顧客要求。Ensure that the production parts supplied by AICQ can meet all customer engineering design record and specification requirements and that AICQ process have the potential to produce products that meet the customers requiremen

2、ts during an actual production run at the quoted production rate.1.2 確保分供方提供生產(chǎn)件符合本公司工程設(shè)計(jì)記錄和規(guī)范的所有要求，并在實(shí)際生產(chǎn)過程中按 規(guī)定的生產(chǎn)節(jié)拍來生產(chǎn)，滿足本公司要求。Ensure that the production parts supplied by the suppliers can meet all AICQ engineering design record and specification requirements and that the suppliers process have t

3、he potential to produce products that meet AICQs requirements during an actual production run at the quoted production rate.2 適用范圍Applicable Scope 2.1 適用于本公司生產(chǎn)的所有產(chǎn)品。Applicable to all the products produced by AICQ.2.2 適用于本公司采購的主要原物料。Applicable to the main raw materials purchased by AICQ.3 職責(zé)Responsib

4、ility3.1 橫向協(xié)調(diào)項(xiàng)目組負(fù)責(zé)新品生產(chǎn)件批準(zhǔn)過程的實(shí)施和所需資料的準(zhǔn)備。The Cross Function Team is responsible for implementation of production part approval process and preparation of the required information.3.2 各相關(guān)部門配合橫向協(xié)調(diào)項(xiàng)目組工作。Other related departments shall cooperate with the Cross Function Team.3.3 技術(shù)工程部負(fù)責(zé)生產(chǎn)件批準(zhǔn)的記錄和標(biāo)準(zhǔn)樣品的保存。The

5、 Engineering & Technical Department is responsible for recording the production part approval and maintaining the standard samples.3.4 質(zhì)量部負(fù)責(zé)生產(chǎn)件批準(zhǔn)資料向顧客提交。The Quality Department is responsible for submitting the Production Part Approval Data to the customer. 4 工作程序Work Procedures 4.1 定義Definition生

6、產(chǎn)件批準(zhǔn)提交（PPAP）從一個(gè)有效的生產(chǎn)過程中(該過程必須是1小時(shí)到8小時(shí)的生產(chǎn)，且規(guī)定的生產(chǎn)數(shù)量至少為300件連續(xù)生產(chǎn)的部件，除非顧客授權(quán)的質(zhì)量代表另有規(guī)定)提取的零件和相關(guān)文件交顧客審批，且這個(gè)生產(chǎn)過程是由生產(chǎn)現(xiàn)場使用的工裝、工藝過程來進(jìn)行的。對于散裝材料：零件沒有具體數(shù)量要求；如果要求提交樣品，那么樣品的選取應(yīng)能保證代表“穩(wěn)定”的加工過程。Production part approval submission (PPAP): It refers to the submission of the parts and the relevant documents that are picke

7、d up during an effective production process to the customers for approval (this process must be of production from 1 to 8 hours, and the specified production quantity must reach at least 300 pieces of components during a continuous production, unless otherwise specified by customer authorized qualit

8、y representative). And in addition, this production process is carried out by using the tools and processes available at the production site. For bulk materials, the parts have no quantity requirements. If it is required to submit samples, ensure the selected samples can represent the “stable” produ

9、ction process.4.2 生產(chǎn)件批準(zhǔn)提交時(shí)機(jī)Production Part Approval Submission Time4.2.1 供方必須對下列情況獲得顧客產(chǎn)品批準(zhǔn)部門的完全批準(zhǔn)：a. 一種新的零件或產(chǎn)品（如：從前未曾給某個(gè)顧客的某種零件、材料或顏色）；A new part or product (e.g. some kind of part, material or color never supplied to a customer before).b. 對以前提交零件不合格的糾正；Correction of nonconforming parts submitted be

10、fore.c. 由于設(shè)計(jì)記錄、規(guī)范或材料方面的工程更改而發(fā)生的產(chǎn)品變化；Product change due to the engineering revision of design records, specifications and materials.d. 只對散裝材料：對于供方來講，在產(chǎn)品上采用了以前未曾用過的新的過程技術(shù)。Only to bulk materials: The supplier has adopted a new process technology that was never used before. e. 第章節(jié)要求的任一種情況。Any one of the

11、 situations required in Clause 4.2.2.4.2.2 本公司必須將下列的任何設(shè)計(jì)和過程更改通知給顧客產(chǎn)品批準(zhǔn)部門。顧客可能因此會(huì)決定要求提交PPAP批準(zhǔn)。如果顧客放棄提交正式的生產(chǎn)件批準(zhǔn)，但是橫向協(xié)調(diào)項(xiàng)目組仍應(yīng)進(jìn)行PPAP所有項(xiàng)目，以反映當(dāng)前有關(guān)過程的狀況：AICQ must notify any of the following design and process revisions to the customer product approval department. The customers might therefore decide to req

12、uire the submission of PPAP approval. If the customers give up the submission of official product part approval, the Cross Function Team shall still keep performing all PPAP projects, so as to reveal the present process status.a. 相對于以前批準(zhǔn)過的零件，使用其它可選擇的加工方法或材料；Comparable to the parts approved before, o

13、ther optional machining methods or materials are used.b. 使用新的或改進(jìn)的工裝（易損工具除外）、模具、鑄模、模型等，包括附加的和可替換的工裝進(jìn)行的生產(chǎn)；Use new or revised tooling (exclusive of easily damaged tools), dies, moulds and models, including the production using attached and replaceable tools.c. 對現(xiàn)有工裝或設(shè)備進(jìn)行重新翻新或重新布置后進(jìn)行的生產(chǎn)；The production a

14、fter renewal or reallocation of present tooling or equipment.d. 把工裝或設(shè)備轉(zhuǎn)到其它生產(chǎn)場地或在另一生產(chǎn)場地進(jìn)行的生產(chǎn)；The production at another production site or under the conditions that the tooling or equipment are relocated to other production sitee. 分承包方對零件、非等效材料或服務(wù)（如熱處理、電鍍）的更改，從而影響了顧客的裝配、成型、功能、耐久性或性能的要求； The sub-contra

15、ctors change of parts, non-equivalent materials or services (e.g. heat treatment, electroplating) has affected the customers requirements for assembly, molding, functions, durability or performance.f. 工裝在停止批量生產(chǎn)達(dá)到12個(gè)月或更長時(shí)間后重新投入生產(chǎn)； The tooling are put back to production after they have been stopped of

16、 batch production for a period of 12 months or longer.g. 涉及由內(nèi)部制造的或由分承包方制造的生產(chǎn)產(chǎn)品部件的產(chǎn)品和過程更改；The product and process change involving the product producing components internally manufactured or manufactured by the sub-contractors.h. 僅適用于散裝材料Only applicable to bulk materials: 新的或現(xiàn)有的分承包方提供的具有特殊特性的原材料的新貨源。

17、New source of special characteristic raw materials provided by the new or present sub-contractors. 在沒有外觀規(guī)范的情況下，產(chǎn)品外觀屬性的更改。Change of product appearance under the conditions that there are no appearance specifications. 在相同的過程中變更了參數(shù)（屬已批準(zhǔn)產(chǎn)品的PFMEA參數(shù)以外部分，沒有包裝）。Change of parameters in the same process (the

18、parts other than the PFMEA parameters of approved products, without packaging). 已批準(zhǔn)產(chǎn)品的DFMEA（產(chǎn)品組成、成分等級）以外部分的更改。Changes of other parts excluding the DFMEA of approved products (product composition, composition grade).i. 試驗(yàn)/檢驗(yàn)方法的更改-新技術(shù)的采用（不影響接受準(zhǔn)則）。Change of test/inspection methods application of new te

19、chnologies (not affecting the acceptance principles).4.2.3 顧客不要求通知的情況：本公司應(yīng)該跟蹤更改和/或改進(jìn)，并更新PPAP文件。In case the customers do not require notification, AICQ shall trace the change and/or improvement and revise the PPAP documentations.a. 對部件級圖紙的更改，內(nèi)部制造或由分承包方制造，不影響到提供給顧客產(chǎn)品的設(shè)計(jì)記錄；Revision of components drawin

20、gs for internal manufacture or supplier manufacture does not affect the design records provided to the customers.b. 工裝或設(shè)備在同一工廠內(nèi)移動(dòng)；Movement of tools or equipment in the same factory.c. 設(shè)備方面的更改；Change of equipmentd. 等同的量具更換；Change of the equivalent measuring instruments.e. 重新平衡操作工的作業(yè)含量，對過程流程不引起更改。Reev

21、aluate the operation task of the operators and do not cause changes to the process flow.f. 只對散裝材料Only applicable to bulk materials: 對批準(zhǔn)產(chǎn)品DFMEA（配方范圍、包裝設(shè)計(jì)的更改）；Change of approved product DFMEA (prescription scope, package design). 對PFMEA（過程參數(shù)）的更改；Change of PFMEA (process parameters). 不會(huì)嚴(yán)重影響到特殊特性的更改；Cha

22、nges that will not seriously affect the special characteristics. 對批準(zhǔn)了的商品成分的更改和/或批準(zhǔn)的分承包方的更改；Change of approved commodity composition and/or approved sub-contractors. 生產(chǎn)不涉及特殊特性的原材料的分承包方生產(chǎn)現(xiàn)場發(fā)生變化；Change of production site of raw material sub-contractor not involving special characteristics. 不涉及特殊特性的原材料的

23、新貨源；New source of raw materials not involving special characteristics. 加嚴(yán)的顧客/銷售接受容差限值。Stricter acceptable tolerance limit values for customers/sales.4.3 PPAP保存/提交要求（見附件二）PPAP Retention/Submission Requirements (Appendix 2).4.4 PPAP提交等級PPAP Submission Level 本公司必須按照顧客要求的等級，提交該等級規(guī)定的項(xiàng)目和/或記錄；如果顧客負(fù)責(zé)產(chǎn)品批準(zhǔn)部門沒

24、有其他規(guī)定，則本公司必須使用等級3作為默認(rèn)等級，進(jìn)行提交。AICQ must submit the items and/or records in accordance with the levels required by the customers. If the customer product approval department has no other stipulations, AICQ must adopt Level 3 as the default level and make submission.4.5 生產(chǎn)件批準(zhǔn)工作流程（見附件一）Work Flow of Prod

25、uction Part Approval (See Appendix 1)4.6 生產(chǎn)件批準(zhǔn)記錄和標(biāo)準(zhǔn)樣品保存Retention of Production Part Approval Record and Standard Sample 所有生產(chǎn)件批準(zhǔn)的記錄和標(biāo)準(zhǔn)樣品由技術(shù)工程部保存，生產(chǎn)件批準(zhǔn)記錄保存時(shí)間是該零件生產(chǎn)和服務(wù)活動(dòng)所要求的時(shí)間再加上一個(gè)日歷年時(shí)間，標(biāo)準(zhǔn)樣品保存時(shí)間與生產(chǎn)件批準(zhǔn)記錄保存的時(shí)間相同，或直到顧客批準(zhǔn)而生產(chǎn)出一個(gè)用于相同的零件號的新標(biāo)準(zhǔn)樣品為止。當(dāng)由于標(biāo)準(zhǔn)樣品外形尺寸而使貯存比較困難時(shí)，則應(yīng)由顧客零件批準(zhǔn)的部門以書面形式修改或放棄樣品保存要求。All productio

26、n part approval records and standard samples shall be retained by Technical Department. The production part approval records shall be maintained for the length of time that the part is active for production and service requirements plus a calendar year. The standard samples shall be maintained for t

27、he same period of time as the production part approval records, or until a new standard sample used for the same part number has been produced and approved by the customers. If it is difficult to store the standard samples due to their dimensions, the customer part approval department shall revise o

28、r abandon the standard sample storage requirements in written form. 4.7 供方生產(chǎn)件批準(zhǔn)要求：The requirement for authorizing suppliers parts 給公司提供原材料和零部件的供應(yīng)商由技術(shù)部通知供應(yīng)商向技術(shù)部提交PPAP，并由技術(shù)部進(jìn)行批準(zhǔn)，批準(zhǔn)后方可批量供貨。提交文件至少應(yīng)包含以下內(nèi)容，技術(shù)部可根據(jù)產(chǎn)品的特殊情況要求供應(yīng)商提交其他資料。The supplier, which provides us with raw material and components, should pr

29、esent PPAP under the notice from engineering department. The supplier can provide his products botchily after engineering department authorizes PPAP. These documents should include following items. Engineering department can ask supplier to provide other documents needed in products special cases 提交

30、時(shí)機(jī)：參見4.2的要求；The time to provide : see 4.2 requirement原材料供應(yīng)商的生產(chǎn)件批準(zhǔn)要求 The requirement for supplier raw material原材料供應(yīng)商需提交以下資料：The supplier of raw material should provide the following documents.、材料/性能試驗(yàn)結(jié)果Material/performance testing result 負(fù)責(zé)提供公司要求或設(shè)計(jì)要求的材料/性能試驗(yàn)結(jié)果。Responsible to provide the material or

31、performance testing result according to our companys requirement and design requirement.、生產(chǎn)件樣品Part sample負(fù)責(zé)提交產(chǎn)品樣品。Responsible to provide part samples. 、材料標(biāo)準(zhǔn)The standard of material4.7.3 提供關(guān)重零部件供應(yīng)商按PPAP手冊等級3提交，不適用條款除外。4.7.4 提供一般零部件供應(yīng)商按PPAP手冊等級5提交。Provide normal 5 相關(guān)文件Related Documents 5.1 AIAG生產(chǎn)件批準(zhǔn)程序

32、手冊 AIAG “Production Part Approval Process Manual”6 質(zhì)量記錄Quality Records 6.1 AICQ/QR-0203-01 零件提交批準(zhǔn)保證書AICQ/QR-0203-01 “Part Submission Approval Guaranty”6.2 AICQ/QR-0203-02 外觀件批準(zhǔn)報(bào)告AICQ/QR-0203-02 “Appearance Part Approval Report”6.3 AICQ/QR-0203-03 生產(chǎn)件批準(zhǔn)尺寸結(jié)果AICQ/QR-0203-03 “Production Part ApprovalDim

33、ensional Results”6.4 AICQ/QR-0203-04 生產(chǎn)件批準(zhǔn)材料試驗(yàn)結(jié)果AICQ/QR-0203-04 “Production Part ApprovalMaterial Test Results”6.5 AICQ/QR-0203-05 生產(chǎn)件批準(zhǔn)性能試驗(yàn)結(jié)果AICQ/QR-0203-05 “Production Part ApprovalPerformance Test Results”附件一： PPAP工作流程圖 Appendix 1: PPAP Flow Chart根據(jù)PPAP時(shí)間進(jìn)度表及顧客要求提出PPAP時(shí)間進(jìn)度Submit PPAP time schedul

34、e according to PPAP time table and customer requirements試生產(chǎn)物料準(zhǔn)備Preparation of trial production materials整改后重新提交Resubmit after change 試生產(chǎn)實(shí)施Trial Production試生產(chǎn)輸出產(chǎn)品進(jìn)行初始能力研究、測量系統(tǒng)分析、“控制計(jì)劃”的結(jié)果記錄Initial capability studies, measuring system analysis and “Control Plan” resultant records for trial production

35、output products根據(jù)顧客要求填寫生產(chǎn)件批準(zhǔn)的提交資料（包括提交等級及提交項(xiàng)目）Fill in submission data for production part approval according to customer requirements (including submission level and submission items).不通過(Not Pass) 顧客通知提交的 臨時(shí)通過(Temporary pass)審批結(jié)果Submission of approval results 按顧客在臨時(shí)通知上規(guī)定的要求準(zhǔn)備Prepare according to cu

36、stomer requirements stated in temporary notice. 通過(Pass) 批量供貨準(zhǔn)備或節(jié)拍生產(chǎn)準(zhǔn)備Batch supply preparation or rate production preparation附件二：PPAP保存/提交要求Appendix 2: PPAP Retention/submission Requirements要 求Requirements提交等級Submission Level 等級1Level 1等級2 Level 2等級3 Level 3等級4 Level 4等級5 Level 51. 可銷售產(chǎn)品的設(shè)計(jì)記錄 Design records of sellable products RSS*R對于專利部件/詳細(xì)資料For patent parts/detail dataRRR*R對于所有其他部件/詳細(xì)資料 For all other parts/detail detailRSR*R2. 工程更改文件，如果有Engineering Revision Documents, if any.RSR*R3. 顧客工程批準(zhǔn)，如果要求Customer Engineering Approval, if requiredRRR*R4. 設(shè)計(jì)FMEA Design FMEARRR*R5