橡膠配方大全

1、精選優(yōu)質(zhì)文檔-傾情為你奉上橡膠配方大全(一)橡膠配方設(shè)計的原則可以概況如下：1、 保證硫化膠具有指定的技術(shù)性能，使產(chǎn)品優(yōu)質(zhì)；2、 在膠料和產(chǎn)品制造過程中加工工藝性能良好，使產(chǎn)品達到高產(chǎn)；3、 成本低、價格便宜；4、 所用的生膠、聚合物和各種原材料容易得到；5、 勞動生產(chǎn)率高，在加工制造過程中能耗少；6、 符合環(huán)境保護及衛(wèi)生要求；任何一個橡膠配方都不可能在所有性能指標(biāo)上達到全優(yōu)。在許多情況下，配方設(shè)計應(yīng)遵循如下設(shè)計原則： 在不降低質(zhì)量的情況下，降低膠料的成本； 在不提高膠料成本的情況下，提高產(chǎn)品質(zhì)量。要使橡膠制品的性能、成本和加工工藝可行性三方面取得最佳的綜合平衡。用最少物質(zhì)消耗、最短時間、最小

2、工作量，通過科學(xué)的配方設(shè)計方法，掌握原材料配合的內(nèi)在規(guī)律，設(shè)計出實用配方。橡膠配方的表示形式原材料名稱基本配方/質(zhì)量份PHR質(zhì)量分?jǐn)?shù)配方/%體積分?jǐn)?shù)配方/%生產(chǎn)配方/KGNR硫磺促進劑M氧化鋅硬脂酸炭黑10031525062.201.860.603.101.2431.0076.701.030.500.631.5419.60501.50.52.51.025.0合計161100.00100.0080.5天然橡膠(NR)基礎(chǔ)配方原材料名稱NBC標(biāo)準(zhǔn)試樣編號質(zhì)量份原材料名稱NBC標(biāo)準(zhǔn)試樣編號質(zhì)量份NR氧化鋅硬脂酸37037210052防老劑PBN促進劑DM硫磺377373371112.5注：硫化時間為

3、14010min，20min，40min，80min。NBS為美國國家標(biāo)準(zhǔn)局編寫丁苯橡膠(SBR)基礎(chǔ)配方原材料名稱NBC標(biāo)準(zhǔn)試樣編號非充油SBR配方充油SBR配方充油量25phr充油量37.5phr充油量50phr充油量62.5phr充油量75phr非充油SBR充油SBR氧化鋅硬脂酸硫磺爐法炭黑促進劑NS370372371378384100311.755011253.751.252.1962.501.25137.54.121.382.4268.751.381504.51.52.63751.5162.54.881.632.8581.251.631755.251.753.0687.51.75Ph

4、r指每百質(zhì)量份橡膠的分量數(shù)注：硫化時間為14525min，35min，50min氯丁橡膠(CR)基礎(chǔ)配方原材料名稱NBC標(biāo)準(zhǔn)試樣編號純膠配方半補強爐黑（SRF）配方CR(W型)氧化鎂硬脂酸SRF氧化鋅促進劑NA-22防老劑D37637238237037710040.550.352100412950.52注：硫化時間為15015min，30min，60min丁基橡膠(IIR)基礎(chǔ)配方原材料名稱NBC標(biāo)準(zhǔn)試樣編號純膠配方槽黑配方高耐磨炭黑（HAF）配方IIR氧化鋅硫磺硬脂酸促進劑DM促進劑TMTD槽發(fā)炭黑HAF3703713723733743753781005211005230.515010031

5、.751150注：硫化時間為15020min，40min，80min；15025min，50min，100min丁腈橡膠（NBR）基礎(chǔ)配方原材料名稱NBC標(biāo)準(zhǔn)試樣編號瓦斯炭黑配方NBR氧化鋅硬脂酸硫磺促進劑DM瓦斯炭黑370372371373382100511.5140注：硫化時間為15010min，20min，80min順丁橡膠(BR)基礎(chǔ)配方原材料名稱NBC標(biāo)準(zhǔn)試樣編號HAF配方BR氧化鋅硫磺硬脂酸促進劑NSHAFASTM型103油37037137238437810031.520.96015注：硫化時間為14525min，35min，50min異戊橡膠（IR）基礎(chǔ)配方原材料名稱NBC標(biāo)準(zhǔn)試

6、樣編號HAF配方IR氧化鋅硫磺硬脂酸促進劑NSHAF37037137238437810052.2520.735注：硫化時間為1520min，30min，40min，60min。純膠配方采用天然橡膠基礎(chǔ)配方。三元乙丙橡膠（EPDM）基礎(chǔ)配方原材料名稱質(zhì)量份原材料名稱質(zhì)量份EPDM氧化鋅硬脂酸促進劑M100510.5促進劑TMTD硫磺HAF環(huán)烷油1.51.55015注：硫化條件在第三單體為DCDP時為16030min，40min，第三單體為ENB時為16010min，20min氯磺化聚乙烯（CSM）基礎(chǔ)配方原材料名稱黑色配方白色配方CSMSRF一氧化鉛活性氧化鋅促進劑DM促進劑DPTT二氧化鈦碳酸

7、鈣季戊四醇10040250.52100423.5503注：硫化時間為15330min，40min，50min氯化丁基橡膠（CIIR）基礎(chǔ)配方原材料名稱質(zhì)量份原材料名稱質(zhì)量份CIIR硬脂酸促進劑DM氧化鎂100122HAF促進劑TMTD氧化鋅5013注：硫化時間為15330min，40min，50min聚硫橡膠（PSR）基礎(chǔ)配方原材料名稱ST配方FA配方原材料配方ST配方FA配方PSRSRF促進劑DM氧化鎂1006016100600.5氧化鋅促進劑DM促進劑DPG100.30.1注：硫化時間為15030min，40min，50min丙烯酸酯橡膠（ACM）基礎(chǔ)配方原材料名稱質(zhì)量份原材料名稱質(zhì)量份A

8、CM快壓出炭黑FEF硬脂酸鉀100600.75防老劑RD硬脂酸納硫磺11.750.25注：硫化條件為一段16610min; 二段硫化1808h?；鞜捫途郯滨ハ鹉z（PUR）基礎(chǔ)配方原材料名稱質(zhì)量份原材料名稱質(zhì)量份PUR古馬隆樹脂促進劑M促進劑DM1001514防老劑Caytur 4硫磺HAF硬脂酸鎘0.350.75300.5注：硫化時間為15340min，60min氯醇橡膠（CO）基礎(chǔ)配方原材料名稱質(zhì)量份原材料名稱質(zhì)量份CO硬脂酸鉛FEF100600.75鉛丹促進劑NBC促進劑NA-221.521.2注：硫化時間為16030min，40min,50min氟橡膠（FKM）基礎(chǔ)配方原材料名稱質(zhì)量份原

9、材料名稱質(zhì)量份FKM(Viton型)MT炭黑10020氧化鎂硫化劑Dink 3#153.0要求耐水性時用11質(zhì)量份氧化鈣代替氧化鎂，要求耐酸時用PbO作吸酸劑。注：硫化條件為一段15030min; 二段硫化25024h。硅橡膠（Q）基礎(chǔ)配方原材料名稱質(zhì)量份Q硫化劑BPO1000.35注：一段1255min; 二段硫化25024h。橡膠配方大全(二)國外載重汽車輪胎胎面膠配方單位：質(zhì)量份原材料大型載重胎胎面膠中型載重胎胎面膠胎側(cè)膠胎冠膠胎面基部膠胎冠膠胎面基部膠NRBRSBR硬脂酸氧化鋅微晶蠟防老劑操作油硬質(zhì)炭黑防焦劑促進劑硫磺503020252311550.71.31.6204535252.5

10、11600.71.21.63070232311600.71.31.8455523311650.71.31.83070232312550.61.11.2合計181.6184.0184.8187.8179.9含膠率%55.0754.3554.1153.2555.59國內(nèi)載重汽車輪胎胎面膠配方類型胎冠膠配方胎肩膠配方胎側(cè)膠配方原材料NR/BRNR/BRNR/SBRNR/BR/SBRNR/BRNR/BRNR/BRNR/BRNR/BR/SBRNRBRSBR氧化鋅硬脂酸石蠟微晶蠟防老劑4010NA防老劑4020防老劑RD防老劑BLE防老劑A防老劑H三線油機油芳烴油錠子油礦質(zhì)膠古馬隆ISAFN339HAFS

11、RFGPFFEF促進劑CZ促進劑NOBS促進劑DM硫化劑DTDMS703042111.56500.71.5505043111.57530.651.270303211.511024380.650.151.82030503.520.81.50.71042121.41.2703042.51.51535100.91.20.98220102.51.51.5630101.20.51.270304311.510.54.540100.61.550504310.71.30.5233550.71.23050204212.50.3820350.61.2合計167.7172.35174.1177.1162.0164.

12、4167.6175.4174.6載重汽車輪胎胎體膠配方原材料緩沖層膠外簾布層膠內(nèi)簾布層膠油皮膠NRSBR再生膠氧化鋅硬脂酸防老劑4010NA防老劑BLE防老劑A防老劑DHAFGPFSRF輕質(zhì)碳酸鈣硅鋁炭黑松焦油促進劑M促進劑DM促進劑CZ促進劑TMTD硫磺防焦劑CTP1007.520.811271541.20.032.50.0790105211.57112060.50.60.062.590105211.55151560.50.60.052.570301005211.53030201010.12.2合計162.1157.16154.15302.8胎圈膠膠料配方原材料鋼絲圈膠三角芯膠鋼絲圈包布膠N

13、RBRSBR再生膠氧化鋅硬脂酸石蠟環(huán)烷酸跍SRFN660N330N774陶土輕質(zhì)碳酸鈣松焦油瀝青芳烴油古馬隆樹脂氧化鐵紅氧化鉛防老劑RD防老劑4010NA防老劑D防老劑A促進劑NOBS促進劑CZ促進劑M促進劑DM促進劑TMTD促進劑D硫磺802010137010033820.97100200245931704910121762.521.350.151725502552180511.51.2210025096100360851.51.561005137.51.50.70.152.93703051501021.50.80.22.93合計307.9709.0198.7847.0148.7817343

14、內(nèi)胎和氣門嘴墊膠的配方原材料內(nèi)胎膠氣門嘴墊膠NR/SBRIIRIIR/EPDMCIIR普通內(nèi)胎丁基內(nèi)胎NRSBR(充油)IIREPDMCIIR氧化鋅硬脂酸氧化鎂防老劑D防老劑4010石蠟氧化鐵紅RX-80HAFGPFSRFFEF白炭黑石蠟油送焦油瀝青環(huán)烷油機油促進劑DM促進劑TMTD促進劑ZDC促進劑M促進劑D硫磺7041.352.51.511133061.510.31.31005158160.511.758515514025220.51.51.51005170250.50.70.51004020.40.455300.63.510010560105110.511.5合計175.4183.251

15、96.5202.7186.9195.0子午線輪胎胎面膠配方原材料載重子午線輪胎胎面膠轎車子午線輪胎胎面膠NRNR/SBRNR/BRNR/BR/SBRNRNR/BR/SBRNRSBRBR氧化鋅硬脂酸防老劑4020防老劑4010NA防老劑RD防老劑BLE石蠟微晶蠟ISAFHAF補強樹脂芳烴油松焦油促進劑NOBS促進劑CZ促進劑DZ促進劑CTP硫化劑DTDM硫磺不溶性硫磺100541111.2454.50.450.20.51.57030431.51.514560.92802052.52.51.55530.91.85030205222155111.30.21.6100532.56590.83.0602

16、020521.50.855261.11.4合計165.35164.9172.2181.1188.3174.8載重和轎車子午線輪胎胎側(cè)膠配方原材料載重子午線輪胎胎側(cè)膠轎車子午線輪胎胎側(cè)膠NR/BRNR/BRNR/BRNR/BRNR/EPDM/CIIRNR/CIIR/BRNRBREPDMCIIR氧化鋅硬脂酸防老劑4010NA防老劑BLE防老劑RD微晶蠟HAFFEF促進劑NOBS促進劑DM促進劑TMTD促進劑DZ高芳烴油MgO硫磺5050322.51.5125250.961.250503221.5125250.651.26040522.51.5550.862505051.51.51115351.26

17、1.4502030521.511450.80.650.50.550153551.511115351.00.650.5合計168.1166.3174.8168.6162.9166.6橡膠配方大全(三)帶束層膠配方原材料帶束層簾布膠帶束層頂部夾膠胎肩墊膠NR氧化鋅硬脂酸防老劑4020防老劑BLEHAFFEFGPFSRF芳烴油松焦油鈷鹽促進劑DZ促進劑NOBS不溶性硫磺10061.51.55061.50.83.510052.01.5252061.01.03.5100101.51.01.0202050.62.6合計170.80165.0161.7子午線輪胎胎體膠料配方 原材料胎體簾布層膠氣密層膠油皮膠

18、鋼絲簾布膠聚酯簾布膠尼龍簾布膠人造絲簾布膠CIIRCIIR/NRNRSBRCIIR均勻劑40MS氧化鋅硬脂酸防老劑4010NA防老劑BLEFEFGPFHAF松香松焦油環(huán)烷油粘合劑ARE樹脂酚醛樹脂MgO促進劑NOBS促進劑DZ促進劑TMTD促進劑DM硫磺不溶性硫磺1006221456331.23901032230530.80.60.031.22.593752112025130.80.032.610052112513310.50.92.610073260840.151.50.5208010325581.51.50.510052.511252050.82.6合計172.2150.13161.431

19、55.0186.15181.5162.9鋼絲圈各部膠料配方原材料三角填充料子口護膠鋼絲圈膠上膠芯下膠芯單一膠芯NR/BRNRNRBR氧化鋅硬脂酸防老劑4010NA防老劑BLEHAFFEFSPF天然氣槽黑陶土松焦油芳烴油瀝青苯甲酸氧化鐵紅促進劑NOBS促進劑DZ防焦劑CTP環(huán)烷酸鈷不溶性硫磺1005211303050.72.870305211353563.50.60.12.87030431.51.570631.437030521.51.53535430.62.5100530.51552050.90.1680201012701003380.937合計177.5192.0192.9190.1196.

20、5307.9普通膠管各部件膠料配方原材料內(nèi)層膠擦布膠外層膠中膠NRSBRCR再生膠氧化鋅硬脂酸防老劑A防老劑D石蠟HAFSRF輕質(zhì)碳酸鈣陶土軟化重油松焦油瀝青古馬隆樹脂氧化鎂促進劑M促進劑DM促進劑TMTD苯二甲酸酐硫磺109070421121030954071030.32.54060603.80.51.11544.53051112.30.23.4505042.212.51515140.571140.710.6505070511.540554051.20.32.5合計377.8277.8304.5320.5耐油膠管各部件膠料配方原材料普通耐油膠管橡塑并用耐油膠管內(nèi)層膠外層膠擦布膠內(nèi)外層膠擦布膠

21、NBRCR(230)PVC母膠再生膠氧化鋅氧化鎂硬脂酸防老劑D石蠟HAFSRF混氣炭黑陶土輕質(zhì)碳酸鈣硫酸鋇松焦油DBP或DOP古馬隆樹脂高速機油松香促進劑DM促進劑D促進劑TMTD硫磺50504531.5203066.351250.50.20.52080274.85.43.22.1323229.75.414130.540.320.54100245.34.32.21.6321123.4711165.31.11.11.10.5310051.45521.51.520305016.510512100521505035101.60.52.5合計253.0270.0240.0295.95230.6耐酸膠管

22、配方原材料一般耐酸膠管耐濃酸膠管內(nèi)層膠外層膠擦布膠內(nèi)外層膠擦布膠NRSBRCRIIR再生膠氧化鋅硬脂酸氧化鎂防老劑A防老劑D石蠟HAFSRF石墨粉陶土輕質(zhì)碳酸鈣瀝青古馬隆樹脂DBP高速機油重油凡士林松焦油松香促進劑M促進劑DM促進劑TMTD促進劑NOBS硫酸鋇硫磺3070405221.51401530.55182.82.2252080424111152536.1410.76.730.5240703072.33.80.491.2153022.749.39.23.40.80.153.41005211110025100.51210021.530405120.512合計290.0250.06275.7

23、4248.5194.0普通輸送帶膠料配方原材料棉帆布帶芯輸送帶維綸帆布帶芯輸送帶覆蓋膠緩沖膠布層擦膠布層貼膠覆蓋膠布層擦膠布層貼膠NRSBRBR氧化鋅硬脂酸石蠟防老劑A防老劑DHAF混氣炭黑SRFISAF白炭黑輕質(zhì)碳酸鈣硫酸鋇機油松焦油古馬隆樹脂三線油重油松香2123樹脂間苯二酚促進劑H促進劑M促進劑DM促進劑TMTD促進劑CZ鄰苯二甲酸酐硫磺10052.51.511203010.88410.60.022.6703050.311549.8254420.350.70.081.870305211.5563.77100.51.60.252.5703052.5111536.4881.01.50.12.

24、510052.5111151514.9450.60.92.4100721.511523.832.51.60.81.22.3100721.511526.6422.51.61.22.3合計188.02200.03200.05182.0168.3161.7166.7特種性能輸送帶覆蓋膠配方原材料難燃型耐熱型耐酸堿型食品型導(dǎo)靜電型CRNREPDM氧化鋅氧化鎂硬脂酸硬脂酸鋅防老劑D防老劑4010NA防老劑EX石蠟SRFHAF混氣炭黑白炭黑立德粉硫酸鋇石墨粉三氧化二銻氯化石蠟古馬隆樹脂DBP變壓器油松焦油促進劑M促進劑TMTD促進劑DM促進劑D硫磺100552221330151051.510020702.

25、521.50.8100542213813.558100152.52303026.230.3100622352012330.20.33合計190.5196.8178.5209.0186.5橡膠配方大全(四)普通V帶膠料配方原材料難燃型耐熱型耐酸堿型食品型導(dǎo)靜電型NR氧化鋅硬脂酸防老劑A防老劑D石蠟SRFHAF混氣炭黑碳酸鈣陶土硫酸鋇松焦油固體古馬隆瀝青促進劑M促進劑DM促進劑NOBS硫磺10015211.563539.340240.50.92.8100102.51.551060.4430.50.52.61001521.5110812.563220.50.52.8100102.511.512020

26、40.20.30.90.12.5100521.51036.5421.20.22.6合計250.0200.0166.8200.0165.0汽車V帶各部件膠料配方 原材料壓縮層膠緩沖層膠包布膠CRCR/NRCRCR/NRCR/NRCR/NRCR(1212)NR(3號煙片)氧化鋅氧化鎂硬脂酸防老劑MB防老劑BLE防老劑A防老劑RDSRFHAF白炭黑碳酸鈣短纖維（棉）20#機油DBP(或DOP)古馬隆樹脂粘合劑RS粘合劑A促進劑NA-22促進劑DM硫磺100541211452021.516040542.511.5302037.561.42.210056211.512518780.91604054211

27、161573.82.622.6100581.52.5148150.416040532.5113020121.22.5合計183.5211.0176.4162.0182.4178.2同步帶膠料配方原材料氯丁橡膠同步帶氫化丁腈橡膠同步帶CRHNBR氧化鋅氧化鎂硬脂酸防老劑OD防老劑BLE防老劑124防老劑4010NASRFDBP(或DOP)增塑劑TP-95促進劑TMTD促進劑M促進劑DM促進劑NA-22硫磺100441225050.50.50.7510051114051.50.50.5合計169.75155.5膠布制品膠料配方原材料防水膠布?xì)饷苣z布潛水膠布水產(chǎn)膠布醫(yī)療膠布絕緣膠布耐油膠布耐酸膠布難燃膠布耐寒膠布NRSBRBRNBRCR氧化鋅氧化鎂硬脂酸石蠟防老劑A防老劑BLE防老劑MB防老劑DOD炭黑白炭黑陶土碳酸鎂碳酸鈣硫酸鋇DBP凡士林松焦油古馬隆樹脂機油重油瀝青氧化石蠟黑油膏三氧化二銻酚醛樹脂氫氧化鈣著色劑鋅鋇白氧化鐵間苯二酚促進劑808促進劑M促進劑D促進劑DM促進劑TMTD促進劑H硫磺1005211.53540.550.53703052.50.513.5102421.7147.542.50.42.81.60.51005111.5100.40.82.