TPM全員生產(chǎn)維修制度

1、全員生產(chǎn)維修制度Total Productive Maintenance全員生產(chǎn)維修制度Total Productive MaintenanceDEFINITION: The implementation of standardized maintenance processes for all employees that optimize the quality and productivity of equipment and machinery. 定義：全體員工執(zhí)行標(biāo)準(zhǔn)化的維修過(guò)程，以使設(shè)備和 機(jī)器的質(zhì)量與生產(chǎn)率最優(yōu)化。PURPOSE: To achieve maximized, co

2、nsistent equipment/ machinery availability, higher levels of safety, quality, and job satisfaction. 目的：獲得最大的、始終如一的設(shè)備/機(jī)器的可用 性，使安全、質(zhì)量和工作滿意度處于更高水平。全員生產(chǎn)維修制度Total Productive Maintenance TPM directly effects: 全員生產(chǎn)維修制度直接影響到：Safety 安全Quality 質(zhì)量Short Lead Time 縮短制造周期Cost 成本Organizational Development 企業(yè)發(fā)展全員生產(chǎn)

3、維修制度Total Productive MaintenanceTPM and Safety全員生產(chǎn)維修制度與安全全員生產(chǎn)維修制度Total Productive MaintenanceTPM and Quality全員生產(chǎn)維修制度與質(zhì)量全員生產(chǎn)維修制度Total Productive MaintenanceTPM and Short Lead Time全員生產(chǎn)維修制度與縮短制造周期TPM and Cost全員生產(chǎn)維修制度與成本全員生產(chǎn)維修制度Total Productive MaintenanceTPM and Organizational Development全員生產(chǎn)維修制度與企業(yè)發(fā)展全

4、員生產(chǎn)維修制度Total Productive MaintenanceWhat is the risk if Total Productive Maintenance is not performed?如果不執(zhí)行全員生產(chǎn)維修制度，將會(huì)發(fā)生什么危險(xiǎn)？AIRLINE INDUSTRY 航空工業(yè)PERSONAL LIFE 個(gè)人生活OUR PLANT 我們的工廠全員生產(chǎn)維修制度Total Productive MaintenanceWhat is the risk if Total Productive Maintenance is not performed?如果不執(zhí)行全員生產(chǎn)維修制度，將會(huì)發(fā)生什么

5、危險(xiǎn)？AIRLINE INDUSTRY 航空工業(yè)Many Deaths 許多人死亡PERSONAL LIFE 個(gè)人生活Your Family抯 Safety, Health and or Security 你的家庭安全，健康或人身安全OUR PLANT 我們的工廠Production Loss, Increased Overtime, Increased Cost 生產(chǎn)受損，延長(zhǎng)工作時(shí)間，增加成本全員生產(chǎn)維修制度Total Productive MaintenanceTotal全員The entire organization (from management to maintenance,

6、to production operators)整個(gè)企業(yè)（從管理到維修到生產(chǎn)操作人員）Team work團(tuán)隊(duì)合作Improved efficiency and quality of equipment提高設(shè)備的效率和質(zhì)量Reduction of cost降低成本Predictive, Preventive, and Corrective Maintenance預(yù)測(cè)，預(yù)防和糾正性維修Increasing the life of equipment延長(zhǎng)設(shè)備使用壽命Achieving equipment availability targets達(dá)到設(shè)備的可使用目標(biāo)Productive生產(chǎn)Mainte

7、nance維修生活質(zhì)量Quality of LifeHO1生活質(zhì)量Quality of LifeHO 2543211234512345Control 控制Prevention 預(yù)防Repair 治療生活質(zhì)量Quality of LifeFanatic盲目Nearsighted缺乏遠(yuǎn)見(jiàn)Sick不健康Healthy健康Control控制Control控制Control控制Control控制Prevention 預(yù)防Repair 治療Repair 治療Repair 治療Repair 治療Prevention 預(yù)防Prevention 預(yù)防Prevention 預(yù)防HO 3全員生產(chǎn)維修制度Total

8、Productive Maintenance全員生產(chǎn)維修制度Total Productive MaintenanceBREAK DOWNS 裂縫Hidden Cause 潛在的原因Physical 物理的Behavioral 行為 Wear 磨損Gaps, Loose Fit 裂縫，松配合Vibration 振動(dòng)Dirt 灰層Indifference 冷淡Neglect 忽視Lack of Knowledge 缺乏知識(shí)Wrong Evaluation 錯(cuò)誤評(píng)估Underestimate Problem 低估問(wèn)題全員生產(chǎn)維修制度Total Productive Maintenance全員生產(chǎn)維修

9、制度Total Productive Maintenance=Total Productive Maintenance全員生產(chǎn)維修制度+PREVENTIVE預(yù)防PREDICTIVE預(yù)測(cè)CORRECTIVE糾正cartoon of TM cleaning happy machine全員生產(chǎn)維修制度Total Productive MaintenancePRODUCTION TEAM MEMBER生產(chǎn)班組成員MAINTENANCE TEAM MEMBER維修班組成員GENERAL MAINTENANCE一般性維修Standardized Work標(biāo)準(zhǔn)化工作Machine/ Equipment cl

10、eaning機(jī)器/設(shè)備的清潔Monitoring machine Status監(jiān)視機(jī)器的狀態(tài)Minor repairs小修理Lubrication, changing parts潤(rùn)滑, 更換零件TECHNICAL MAINTENANCE技術(shù)性維修Improving and implementing design change requirements改進(jìn)與執(zhí)行設(shè)計(jì)改動(dòng)要求Planned maintenance計(jì)劃性維修Significant Repair/ Re-build大的修理/改造Equipment installation/ start-up設(shè)備安裝/啟動(dòng)Training of Opera