瓶裝線之電子數(shù)粒機(jī)FAT工廠現(xiàn)場驗(yàn)收測試文件資料

1、偶闞畫財(cái)聊蝴I C.0 ELECTRONIC COUNTING MACHINE電子數(shù)粒機(jī)C.1.0 MACHINE IDENTIFICATION機(jī)器識別Name of the Machine 稱：名Counting & Filling machine數(shù)粒，充填機(jī)Type型號HM BP-EC24Serial No.序列號Manufactured:制造Customer: 用戶Order no.:訂購號Application:應(yīng)用Counting & Filling數(shù)粒，充填Software 軟件PLCC.2.0 TCHNICAL DESCRIPTION技術(shù)說明Counting Ranges 數(shù)粒范

2、圍Page 1 of 23Output rate廣里Machine Dimension機(jī)器尺寸Hopper Capacity (It.) 漏斗容量(L)Power Source & Cons. 電 源&條件Air Pr. & Consumption 空氣壓力&消耗C.3.0 SERVICE POINTS 服務(wù)點(diǎn)Service Points are present and have clear and readabletags.服務(wù)點(diǎn)全顯示并有清楚和可讀的標(biāo)簽Service Point服務(wù)點(diǎn)Clear & Readable Tag available (Y/N)清楚和可讀的標(biāo)簽(有/ 無)Des

3、cribed in Manual (Y/N)說明書中描述(有/無)Power Supply 電源Main Air supply 主氣源Control Desk 控制臺COMMENTS:評注C.4.0 Emergency Stop Button safety Check急停開關(guān)按鈕安全檢查Objective:目標(biāo)To confirm the correct operation of the emergency stop button.確認(rèn)急停開關(guān)按鈕的正元操作Methodology:方法Page 2 of 23Apply power to the machine and connect all

4、necessary fittings.Start the machine and then push the emergency stop button fitted to the machine on controldesk.將機(jī)器接上電源，接上所有必須的裝置，啟動機(jī)器然后按下在控制臺上安裝在機(jī)器上 的急停開關(guān)按鈕Acceptance Criteria:接受標(biāo)準(zhǔn)When the emergency stop button is operated it must cease operation but display is On. The system can only be restarte

5、d manually byreleasing the emergency stop button by pressing the reset button. 當(dāng)急停開關(guān)按鈕啟動，機(jī)器必須停止運(yùn)轉(zhuǎn)但是顯示開啟。系統(tǒng)只有通過手動放開急停 開關(guān)按鈕按下復(fù)原按鈕才能重啟Results:結(jié)果Acceptance Criteria Met接受標(biāo)準(zhǔn)滿足：！YES是！ No否門安全防護(hù)檢查Comments: 評注C.5.0 Door safety Guard Check:Objective:目標(biāo)To conform the correct operation of the guard switch fitte

6、d to the machine.確認(rèn)機(jī)器上的防護(hù)開關(guān)的正確操作Methodology:方法Page 3 of 23Apply power to the machine and connect all necessary fittings.Open each door in turn. Close all the doors and reset the machine at the control panel.將機(jī)器接上電源，接上所有必須的裝置。依次打開每一個(gè)門。關(guān)閉所有門然后在控制 臺重設(shè)機(jī)器Acceptance Criteria:接受標(biāo)準(zhǔn)When any door is opened, a

7、ll moving parts on the system must cease operation. The system can only be restarted manually at the control panel after pressing startbutton.當(dāng)任一門打開，系統(tǒng)上所以運(yùn)動部分都必須停止運(yùn)行。系統(tǒng)只有通過手動按下控制面 扳上啟動按鈕才能重啟。Results:結(jié)果 Acceptance Criteria Met 接受標(biāo)準(zhǔn)滿足YES 是！No否Comments: 評注C.6.0 Power failure Test:電源故障測試Objective:目標(biāo)Page

8、 4 of 23To confirm the machine is able to stable the memory in case of intermittent power failure.確認(rèn)萬一出現(xiàn)間發(fā)電源故障，機(jī)器能夠保持存貯穩(wěn)定Methodology:方法Start the machine setting required parameters. Observe the display.Shut off power source and after a few seconds restart the machine.Observe the display. Check the s

9、et parameters and performance data.設(shè)置需要參數(shù)啟動機(jī)器。觀察顯示。關(guān)閉電源然后過幾秒后重啟機(jī)器。觀察顯示。核 對設(shè)置參數(shù)和運(yùn)行（性能）參數(shù)。Acceptance Criteria:接受標(biāo)準(zhǔn)Machine will display the set parameters with performance data.機(jī)器顯示的設(shè)置參數(shù)與運(yùn)行（性能）參數(shù)一致Results:結(jié)果Acceptance Criteria MetYES是！ No否機(jī)器產(chǎn)量檢查接受標(biāo)準(zhǔn)滿足Comments: 評注C.7.0 M/C Output rate check.Objective:目標(biāo)

10、Page 5 of 23To conform that rotary Electronic Counting & Filling machine operates satisfactory when tablet/capsule counting & Filling in the bottles.確認(rèn)當(dāng)數(shù)&充填藥片/膠囊到瓶子時(shí)旋轉(zhuǎn)電子數(shù)粒&充填機(jī)運(yùn)行令人滿意。Methodology:方法Adjust the machine accordingly with the format place on the M/C. Bottle is feeding from the Unscrambler

11、& Air Jet Cleaning machine. Push START.根據(jù)機(jī)器上的形式地點(diǎn)調(diào)整機(jī)器，瓶子來自理瓶機(jī)&空氣噴射清洗機(jī)，按下開始。放在進(jìn)料傳送器上，按下開始。Acceptance Criteria:接受標(biāo)準(zhǔn)The through speed will bebottle/hour with the count asstated bellows: The machine performs with an error rate less than % 整個(gè)速度為 瓶子/小時(shí)，計(jì)算按照規(guī)定如下：機(jī)器運(yùn)行誤差率少于 %Containers容器Products產(chǎn)品Count/bottl

12、e計(jì)算/瓶No. ofBottles 瓶子數(shù)量Remarks備注Container#01容器#01Fill Well gold10Container#02容器#02Multi-Vit30Container#03容器#03Toss45Container#04容器#04Neurobi15Container#05容器#0560Results:結(jié)果Acceptance Chteria MetPage 6 of 23接受標(biāo)準(zhǔn)滿足YES是！ No否Comments: 評注C.8.0 Air Pressure check氣壓檢查Objective:目標(biāo)To confirm that machine can

13、not be operated with insufficientairpressure.確認(rèn)氣壓不足時(shí)，不能操作機(jī)器Methodology:方法Turn off the power and disconnect the air supply or reduce the pressure manually. Turn on the power. Activate the functions of the machine.關(guān)閉電源，斷開氣體供應(yīng)或手動減少壓力。打開電源，啟動機(jī)器Acceptance Criteria:接受標(biāo)準(zhǔn)The machine generates signal at low/

14、not available airpressure.機(jī)器在低/無氣體壓力時(shí)產(chǎn)生信號Results:結(jié)果Acceptance Criteria Met接受標(biāo)準(zhǔn)滿足：！YES是！ No否Comments: 評注Page 7 of 23C.9.0 Machine s Maximum Speed Check with Bottles:有瓶時(shí)機(jī)器最大速度檢查Objective:目標(biāo)during maximum speed.To confirm that machine operate satisfactory確認(rèn)在機(jī)器以最大速度運(yùn)轉(zhuǎn)時(shí)機(jī)器運(yùn)轉(zhuǎn)令人滿意Methodology:方法Adjust the ma

15、chine accordingly with necessary fittings and utilities. Run the machine.根據(jù)必需的裝置和設(shè)施，調(diào)整機(jī)器。運(yùn)行機(jī)器Acceptance Criteria:接受標(biāo)準(zhǔn)Machine will be operated atMachine will not be vibrated duringoperation.Machine will not produce abnormalsound.Output must be errorfree.機(jī)器以 運(yùn)行機(jī)器在運(yùn)行中不會震動(搖擺)機(jī)器不會產(chǎn)生異聲產(chǎn)量必須完全無誤差Results:結(jié)果

16、Sl.No廳pDescription描述Oper. Time/Bottles 運(yùn)行，時(shí)間/瓶Counts/Bottles計(jì)算/瓶子Remarks備注01Container #01箱#0102Container #02箱#0203Container #03箱#0304Container #04箱#0405Container #05Page 8 of 23Acceptance Criteria Met接受標(biāo)準(zhǔn)滿足：!YES 是！No否| 箱#05箱#05Comments: 評注C.10.0 INPUT/ OUTPUT PLC TES T ： PLC 輸入酶出測試s specifications.O

17、bjective: To verify that I/O points specified conform to the manufacturer目標(biāo)：證實(shí)指明的輸入/輸出點(diǎn)符合生產(chǎn)商的說明Test equipment: None 測試設(shè)備： 無Procedure: 程序01. Obtain a copy of the I/O points list and attach it to this page.取得一張輸入/輸出點(diǎn)清單，將它附在該頁上02. Exercise the critical I/O points and randomly exercise some of the other

18、s.演練關(guān)鍵輸入/輸出點(diǎn)，隨意演練一些其他點(diǎn)03. Mark with a each I/O point that has been verified.在已證實(shí)的每個(gè)輸入/輸出點(diǎn)標(biāo)上一個(gè) 鋁04. At the end of the page person collecting data must sign and write the date.在頁末，收集數(shù)據(jù)人必須簽名和署上日期05. Anything that not meet customer specification must be detailed in section5.0 Exceptional Conditions.任何沒有

19、符合用戶說明必須分部分詳細(xì)說明5.0異常條件Acceptance Criteria:I/O points exercised conform to the manufacturer specifications.接受標(biāo)準(zhǔn)：輸入/輸出點(diǎn)演練符合生產(chǎn)商的說明Page 9 of 23C.11.0 CONTROLS AND INDICATORS TEST 控制和指示器測試Objective: To confirm that the controls and indicators function as specified by the manufacturer.目標(biāo)：確認(rèn)生產(chǎn)商指明的控制和指示器功能T

20、est equipment: None測試設(shè)備：無Procedure: 程序Follow the Instructions listed on the attached tables demonstrate or simulate the intended function.遵照列入展示或模仿預(yù)期功能的附件表格中的指示Record the result of the observed response on Controls and Indicators DataSheet.記錄對控制和指示器數(shù)據(jù)單觀察反饋的結(jié)果At the end of the testing, ensure all swi

21、tches are returned to their normal position.測試末尾，確保所有的開關(guān)都返回到正常位置Acceptance Criteria:接受標(biāo)準(zhǔn)s specifications.01. All controls and indicators must function according to the manufacturer所有的控制和指示器必須按照生產(chǎn)商的說明運(yùn)行C.12.0 PRODUCT CONTACT MATERIAL CHECK 產(chǎn)品接觸材料檢查Page 10 of 23be checked if therecondition of User是否無產(chǎn)

22、品質(zhì)量問題Objective:All of product contact parts shouldis no problem product quality under the requirement.目標(biāo)：所有產(chǎn)品接觸部分都應(yīng)進(jìn)行檢查，在用戶要求的條件下,Method: Check the list for the product contact parts and the parts.Check the certificate for the writtenlist方法：檢查產(chǎn)品接觸部分和部分清單。檢查書面清單證書Acceptance Criteria:product contact p

23、arts material should beaccord with the material of construction certificate (MOC).接受標(biāo)準(zhǔn)：產(chǎn)品接觸部分材料應(yīng)該符合結(jié)構(gòu)證書材料(材質(zhì)證明)Inspection item測試項(xiàng)目Material材料Surface finished表面拋光Certificate number 證書號Acceptable 可接受的Y是N否C.13.0 SPARE PARTS , TOOL BOX AND DOCUMENTATION 備件，工具箱和文件Objective: To verify that the spare parts,

24、 Tool Box and the documentation are ready to be delivered with the machine.目標(biāo)：證實(shí)備件，工具箱和文件已準(zhǔn)備好同機(jī)器一起出運(yùn)Test equipment: None測試設(shè)備：無Procedure: 程序Page 11 of 2301. Attach to this page the spare parts list appropriate for themachine.附上的該頁備件清單適合該機(jī)器02. Check that all elements listed on the table attached table

25、 are ready to be delivered with the machine檢查所有列在附表上的元件已準(zhǔn)備好同機(jī)器一起出運(yùn)03. Anything that not meet customer specification must be detailed in section 5.0任何不符合用戶說明的必須在5.0部分中詳細(xì)說明04. Exceptional Conditions. Spare parts and documentation are ready to be delivered with the machine.異常條件，備件和文件已準(zhǔn)備好同機(jī)器一起出運(yùn)Acceptan

26、ce Criteria:接受標(biāo)準(zhǔn)A.13.(a) Spare Parts:備件No 序 號Item項(xiàng)目Specification規(guī)格Qty 數(shù)量Manufac turer 生產(chǎn)商Accepta ble可接受Y的N是否C.13.(b) Document Review:文件檢查Documentation requirements:需求文件The following documentation, written in English isrequired.以下文件，需要英文版本Page 12 of 23Documents文件Available (Yes/No) 可接受的(是/ 否)Comments評

27、注Checked by核對Installation Qualification (IQ) 安裝確認(rèn)(IQ)Operational Qualification (OQ) 操作確認(rèn)(OQ)Mechanical Layout Drawings 機(jī)械布局圖Electrical Schematic & WiringDiagram電氣原理圖&配線圖Pneumatic Schematic Diagram 氣動原理圖Hydraulic with Air Diagram氣，液壓圖Oil Lubrication潤滑油Maintenance Manual維護(hù)手冊O(shè)peration Manual操作手冊Spare P

28、arts Manual 備件手冊Recommended Spare Parts forTwo Years推薦2年備件Standard operating procedure (SOP)標(biāo)準(zhǔn)操作程序PLC Ladder DiagramPLC梯形圖Preventive MaintenanceSchedule定期檢修計(jì)劃表Instruction for Change-overPage 13 of 23轉(zhuǎn)換指導(dǎo)書Instruction for Cleaning 清潔指導(dǎo)書Documentation of Sound Level聲音標(biāo)準(zhǔn)文件Instruction for Fault Finding &

29、Rectification故障探測&糾正指導(dǎo)書Comments:評注C.13.(c) Tool Box: 工具箱No 序 號Item項(xiàng)目Specification規(guī)格Qty數(shù)量Manufacture r 生產(chǎn)商Acceptable可接受的Y是N否Page 14 of 23盛r*n易網(wǎng)6,corn一二一 一遜I圈,即除工Comments: 評注Description of Items 項(xiàng)目描述Qty數(shù)量Available (Y/N)可接受的(是/否)Container #01箱 #01Container #02箱 #02Container #03箱 #03Container #04箱 #04Co

30、ntainer #05箱 #05Vacuum Dust Cleaner真空除塵器01Vacuum Dust extraction system for tablet inside the feeding channel上料槽內(nèi)藥片真空灰塵抽取系統(tǒng)03nos/set3件/臺C.14.0 Supplementary /Change parts lists輔助物/更換部分清單C.15.0 Check list some Adjustable systems.檢查清單一些可調(diào)系統(tǒng)Objective:目標(biāo)Page 15 of 23詳細(xì)說明以下系統(tǒng)To clarify the following syst

31、em.Sl. No. 序列 號Description描述Test Result/s Acceptable/not acceptable (Y/N)測試結(jié)果/可接受/ /、可接受(是/否)Remarks備注0102103041C.16.0 ALARMS AND INTERLOCKS TES T 警才艮和互鎖測試Objective: To verify that the alarms and interlocks function as specified by the manufacturer.目標(biāo)：驗(yàn)證警報(bào)和互鎖功能符合生產(chǎn)商的規(guī)定Test Equipment: None 測試設(shè)備：無Proc

32、edure: 程序01. Obtain a copy of the alarms and interlocks and attach it to this page.取得一張警報(bào)和互鎖清單然后附到該頁上02. Induce a malfunction for each alarm and interlock listed and mark it with 父 .引導(dǎo)產(chǎn)生列出的每個(gè)警報(bào)和互鎖故障，然后標(biāo)上髭.03. At the end of the page person collecting data must sign and write the date.在頁末，收集數(shù)據(jù)人必須簽名和署上

33、日期04. Anything that not meet customer specification must be detailed insection5.0 Exceptional Conditions.任何不符合用戶說明的必須在5.0部分中詳細(xì)說明Acceptance Criteria: 接受標(biāo)準(zhǔn)01. All alarms and interlocks must function according to the manufacturer s specifications.所有警報(bào)和互鎖必須根據(jù)生產(chǎn)商的說明運(yùn)行Page 16 of 23C.17.0 PLC OPERATORS INT

34、ERFACE TES T PLC 操作員界面測試Objective: To verify that the Operators Screens perform as intended according to design specification.目標(biāo)：驗(yàn)證操作員屏幕按照預(yù)期的設(shè)計(jì)說明運(yùn)行Test Equipment: None 測試機(jī)器：無Procedure: 程序01. Obtain a copy of the Operators Screens and attach it to this page.取得一張操作員屏幕然后附到該頁上02. The intent of this proc

35、edure is to test all the signals shown on each screen of theoperator panel to verify they perform their intended operation.程序內(nèi)容是測試所有的顯示在操作員面板的信號來驗(yàn)證它們按照預(yù)期運(yùn)行03. The machine should be fully operational to testing of the operator screens.機(jī)器應(yīng)該被完全操作來測試操作員屏幕。04. The executor shall not make any program chan

36、ges during thistest.執(zhí)行者不應(yīng)在測試中更改程序05. The executor shall push the respective buttons or control keys to cause the screens to changes as designed.執(zhí)行者應(yīng)分別按下按鈕或控制鍵使屏幕按照設(shè)計(jì)作出更改06. The test should be started in thea Initial “ screen.測試應(yīng)該在“初始”屏幕中開始07. Test each screen and mark it with W :測試每個(gè)屏幕然后標(biāo)上曾.08. At t

37、he end of the page person collecting data must sign and write the date.在頁末，收集數(shù)據(jù)人必須簽名和署上日期09. Anything that not meet customer specification must be detailed in section 5.0 Exceptional Conditions.任何不符合用戶說明的必須在5.0部分中詳細(xì)說明Acceptance Criteria:接受標(biāo)準(zhǔn)The operator screens move to other screens when the correct

38、 key is entered and return to the correct location when the correct input is entered. The operator screen meets the functional specifications and performs as designed.當(dāng)按下正確的按鍵，操作員屏幕移動到其他屏幕；當(dāng)輸入正確的輸入，屏幕返回到正確的位置。操作員屏幕符合功能說明，按照設(shè)計(jì)運(yùn)行。Page 17 of 23C.18.0 PLC PASSWORD TEST PLC 口令測試Objective: To verify that

39、the PLC is protected to non authorized changes in machine configuration parameters.目標(biāo)：驗(yàn)證PLC被保護(hù)，無認(rèn)可的機(jī)器配置參數(shù)更改Test Equipment: None測試設(shè)備：無Procedure: 程序? Try to make changes in the machine configuration parameters using an incorrect password. One attempt will be made.設(shè)法使用不正確的口令更改機(jī)器配置參數(shù)，進(jìn)行一次嘗試? Try to make

40、 changes in the machine configuration parameters using a correct password. One attempt will be made.設(shè)法使用正確的口令更改機(jī)器配置參數(shù)，進(jìn)行一次嘗試Acceptance Criteria:接受標(biāo)準(zhǔn)01. The PLC only allows access to machine configuration parameters using the correct password.PLC僅僅準(zhǔn)許用正確口令進(jìn)入機(jī)器配置參數(shù)（更改）A. PLC PASSWORD TEST （cont.） PLC 口

41、令測試（內(nèi)容）ACTION操作PASSWORD #口令EXPECTED RESULT期望結(jié)果EXPECTE D RESULT OCCURS產(chǎn)生期望結(jié) 果（YES / NO）（是/否）Use and incorrect password and try to make changes in the machine configuration parameters使用不正確的口令設(shè)法更改機(jī)器配置參數(shù)PLC does not allow access to machine configuration parametersPLC不準(zhǔn)許進(jìn)入機(jī)器 配置參數(shù)Page 18 of 23Use and corr

42、ect password and try to make changes in the machine configuration parameters使用正確的口令設(shè)法更改機(jī)器配置參數(shù)PLC allows access to machine configuration parametersPLC準(zhǔn)許進(jìn)入機(jī)器配 置參數(shù)COMMENTS:評注Page 19 of 23C.19.0 CHANGEOVER TEST 轉(zhuǎn)換測試Objective: To verify the time need to do the changeover of the different formats.目標(biāo)：驗(yàn)證轉(zhuǎn)換成不同形式所需要的時(shí)間Test Equipment: Stopwatc