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1、XXXXX 焊接質(zhì)量手冊(cè)Welding Quality Manual文件編號(hào)/ Doc. No.:文件版本/ Version:修訂號(hào)/Rev. No.0XXXXXXXXXXXXX頁碼:Page: 79/105焊接質(zhì)量手冊(cè)Weldingg Quallity MManuall批準(zhǔn)Approoved bby:XXXXXXXX審核/Reviiewed by:XXXXXXXX編制/Comppiled by:XXXXXXXX版次/Reveersionn:XX受控號(hào)/Conntrol No.: 發(fā)布/Issuue datte: XXXXXXXXXX目錄/Conttent章節(jié)號(hào)Chappter標(biāo)題Subjec

2、tt頁碼Page頒布令/Staatemennt3前言/ Forrward41應(yīng)用范圍/ SScope62參考標(biāo)準(zhǔn)/ NNormattive rrefereence63術(shù)語及定義/ Termss and definnitionns84縮寫詞介紹/ Abbreeviatiion95要求評(píng)審和技術(shù)術(shù)評(píng)審/Revieew of requiiremennts annd tecchnicaal revview106分承包/ Suub-conntractting147焊接人員/ WWeldinng perrsonneel158實(shí)驗(yàn)及檢驗(yàn)人員員/ Insppectioon andd testting pper

3、sonnnel199設(shè)備/ Equuipmennt2010焊接及相關(guān)活動(dòng)動(dòng)/ Weldding aand reelatedd actiivitiees2511焊接材料/ WWeldinng connsumabbles3012母材的貯存/ Storaage off pareent maateriaals3213焊后熱處理/ Post-weld heat treattment3314實(shí)驗(yàn)及檢驗(yàn)/ Inspeectionn and testiing3415不符合項(xiàng)及糾正正措施/ Non confoormancce andd corrrectivve acttions4316測(cè)量、檢驗(yàn)及實(shí)實(shí)驗(yàn)設(shè)備的校

4、校準(zhǔn)/ Calibbratioon andd valiidatioon of measuuring, insppectioon andd testiing eqquipmeent4617標(biāo)識(shí)及可追溯性性/ Idenntificcationn and traceeabiliity4718質(zhì)量報(bào)告/ QQualitty reccords48附錄 A Annex AA任命書/ Apppointtment50附錄 BAnnex BB焊接組織結(jié)構(gòu)圖圖/ Struucturee charrt of weldiing cooordinnationn orgaanizattion51附錄 CAnnex CC焊

5、接職責(zé)分工/ Respponsibbilitiies off weldding ccoordiinatorrs52附錄 DAnnex DD部門職責(zé)/ RResponnsibillitiess of aall thhe deppartmeents59附錄 EAnnex EE修改控制/ MModifiicatioon conntrol63頒布令Statemeent本手冊(cè)是公司焊焊接質(zhì)量工作作的綱領(lǐng)性文文件,是實(shí)施施焊接工作的的行為規(guī)范,員員工必須嚴(yán)格格貫徹執(zhí)行,以以保證公司焊焊接質(zhì)量管理理體系得到有有效運(yùn)行,確確保產(chǎn)品焊接接質(zhì)量持續(xù)滿滿足顧客及有有關(guān)法律法規(guī)規(guī)的要求,本本手冊(cè)現(xiàn)進(jìn)行行換版并正式式頒

6、布,于2012年4月1日起實(shí)施。This maanual is guuideliine too weldding qqualitty of our ccompanny, is thhe higghest rule for wweldinng acttivitiies, aall sttaff mmust sstricttly coomply with it inn ordeer to ensurre thaat wellding qualiity maanagemment ssystemm get to bee run effecttivelyy and that weldiing quual

7、ityy of pproduccts coontinuuouslyy meett withh requuiremeents oof cusstomerrs andd releevant laws or sppecifiicatioons. NNow thhis maanual is reevisioon andd issuued officciallyy and to bee impllementted onn 1st.Aprill.20122.總經(jīng)理: Generall manaager前言ForwarddXXXXXXXX有限公司司(以下簡(jiǎn)稱稱為公司)成成立于20XXX年,位于于中國(guó)XXXX

8、城河北省XXXXXXX。公公司由XXXXXXX和XXXXXXX有限公司司合資建立(以以下簡(jiǎn)稱XXXX),目前前主要為XXXX供應(yīng)軌道道車輛的鋁制制品部件,大大量的為焊接接件。XXXX CCo.,Lttd (folllowingg will call it “the ccompanny”) was builtt-up iin 20XXXX. IIt is in thhe “XXXX” XXXXXX citty, Heebei pprovinnce. TThe coompanyy is jjointeed vennture by XXXXXXX Groupp (folllowinng will c

9、all it XXXXXl”) andd XXXXXX Co.,Ltd (folllowingg will call it “XXXXXX”). Thhe commpanys majjor buusinesss is to suupply alumiinum aalloy partss of rrailwaay vehhicle to XXXXXXX incluuding a lott of wweldmeents.根據(jù)公司生產(chǎn)產(chǎn)產(chǎn)品的特點(diǎn)點(diǎn),決定按照照“ISO 3834-2:20005 完整質(zhì)質(zhì)量要求”做焊接質(zhì)量量控制體系管管理。本手冊(cè)冊(cè)編制于公司司成立初期,主主要為申請(qǐng)EEN 150855

10、-2 CLL 1級(jí)資質(zhì)質(zhì)認(rèn)證,所以以此手冊(cè)在編編制過程中將將EN 155085-22的所有具體要求求都會(huì)考慮到到,并且結(jié)合合EN 155085的第第3至5部分分的要求。另另外,公司做做ISO 9001或者者其他質(zhì)量體體系認(rèn)證時(shí),此此手冊(cè)可作為為其質(zhì)量手冊(cè)的的分冊(cè),相應(yīng)應(yīng)地,根據(jù)IISO 3834系系列標(biāo)準(zhǔn)和IISO 9001標(biāo)標(biāo)準(zhǔn)的關(guān)系,焊焊接質(zhì)量管理理體系可作為為ISO 9001質(zhì)質(zhì)量管理體系系的子體系。The coompanyy deciides tto perrform weldiing quualityy conttrol ssystemm manaagemennt acccordin

11、ng to “ISO 33834-22:20055 Compprehennsive qualiity reequireementss” conssideriing thhe chaaracteeristiic of produucts oof ourr comppany. This manuaal is prepaared aat thee begiinningg periiod affter ssettinng up the ccompanny, itts majjor obbjectiive iss to aapply “EN 155085-22 CL 11” certtificaatio

12、n. All the sspeciffic reequireementss of tthis sstandaard annd thee thirrd to the ffifth part of thhe serries sstandaard “EN 155085” willl be cconsiddered. Furtthermoore, iif thee comppany ddetermmines to appply IISO 90001 orr otheer quaality managgementt systtem, tthis mmanuall can be trreatedd as

13、aa sub manuaal of qualiity maanual accorrding to ISSO 90001 or otherr quallity ssystemm. Corrrespoondingg, wellding qualiity maanagemment ssystemm can be trreatedd as ssub syystem of quualityy systtem acccordiing too ISO 9001 basedd on tthe reelatioon bettween ISO 33834 aand ISSO 90001.在手冊(cè)的具體體編制過程中中

14、,為了便于于對(duì)照ISO 38834-2進(jìn)進(jìn)行檢閱、審審核,編制順順序基本上是是完全按照IISO 38834-2進(jìn)進(jìn)行,各個(gè)條條款的標(biāo)題基基本上和該標(biāo)標(biāo)準(zhǔn)一致,除除了第三條款款以外。具體體內(nèi)容以ISO 38834-2的的要求為基礎(chǔ)礎(chǔ),全面考慮慮到EN 115085的的相應(yīng)部分的的相關(guān)條款的的要求,結(jié)合合公司實(shí)際,充充分考慮到操操作性而編制制成。盡管如如此,受各種種條件制約,此此手冊(cè)在實(shí)際際使用中可能能會(huì)被發(fā)現(xiàn)有有一些不合理理的地方,從從而需要修改改,修改時(shí)一一定要經(jīng)過相相關(guān)人員的協(xié)協(xié)商并得到最最高管理者的的批準(zhǔn)才能生生效。In thee proccess oof preeparinng thii

15、s mannual, the ccompilling ssequennce waas in ccorddance with ISO 33834-22:20055 in oorder to bee convveniennt forr checcking and aauditiing. AAll thhe tittles oof corrrespoondingg clauuse arre in accorrdancee withh ISO 3834-2:20005 bessides clausse 3. The ccontennt of this manuaal is basedd on tthe

16、 reequireementss of IISO 38834-2:2005, compprehennsivelly connsiderr the requiiremennts off all the pparts of ENN 150885 andd the actuaal staatus aand opperabiility. Howeever, becauuse off somee reassons, this manuaal willl be foundd thatt somee requuiremeents aare unnreasoonablee and need to bee mo

17、diified. Any modifficatiion muust geet appprovall of tthe geenerall manaager.應(yīng)用范圍/ SScope 本手冊(cè)冊(cè)規(guī)定了影響響到產(chǎn)品焊接接質(zhì)量的所有有因素,適用用于公司所有有涉及到焊接接的產(chǎn)品,涉涉及到多個(gè)業(yè)業(yè)務(wù)部門,因因此作為本公公司的焊接質(zhì)質(zhì)量控制的綱綱領(lǐng)性文件。 This manual specifies all requirements for all factors that can influence welding quality of products. Its suitable for all the

18、products involved in welding processing. Many departments of the company will be involved. This manual shall be regarded as guideline of the company in the aspect of welding quality management.參考標(biāo)準(zhǔn)/ NNormattive rrefereence 引用標(biāo)準(zhǔn)準(zhǔn)中凡注明年年號(hào)的,應(yīng)該該按此版本,未未注明的使用用其最新版本本。 Forr datedd refeerencees, onnly thhe ed

19、iition citedd appllies. For uundateed refferencces, tthe laatest editiion off the referrencedd docuument (inclludingg any amenddmentss) appplies. ISO 38834-1:2005 金屬材料熔熔化焊的質(zhì)量量要求-第一一部分 相應(yīng)應(yīng)質(zhì)量要求等等級(jí)的選擇準(zhǔn)準(zhǔn)則 ISOO 38344-1:20005 Qualiity reequireementss for fusioon wellding of meetalliic matterialls-Parrt 1

20、CCriterria foor thee seleectionn of tthe appproprriate levell of qqualitty reqquiremments ISO 38834-2:2005 金屬材料熔熔化焊的質(zhì)量量要求-第二二部分 完整整質(zhì)量要求 ISOO 38344-2:20005 QQualitty reqquiremments for ffusionn weldding oof mettallicc mateerialss-Partt 2 Coomprehhensivve quaality requiiremennts ISO 38834-5:2005 金屬材料熔

21、熔化焊的質(zhì)量量要求-第五五部分 確認(rèn)認(rèn)符合質(zhì)量要要求所需的文文件 ISOO 38344-5:20005 QQualitty reqquiremments for ffusionn weldding oof mettallicc EN 150855系列標(biāo)準(zhǔn)(11-5部分) EN 15085:2008 series standard(part 1-5) EN287-1焊工考試-熔化焊-第一部分 鋼EN287-11 Quallificaation test of weelderss-Fusiion weeldingg-Partt 1 StteelsISO 96006-2焊工工考試-熔化化焊-第二部部

22、分 鋁及鋁鋁合金 ISO 99606-22 Quallificaation test of weelderss-Fusiion weeldingg-Partt 2 Alumiinium and aaluminnium aalloyss. EN 473 無無損檢測(cè)-人人員的資格認(rèn)認(rèn)證 EN 473 NNon-deestrucctive testiing-Quualifiicatioon andd Certtificaation of peersonnnel ISO 133916 焊焊接-預(yù)熱溫溫度、道間溫溫度及預(yù)熱維維持溫度的測(cè)測(cè)定 ISOO 139116 Guiidancee on tthe

23、meeasureement of prreheatting ttemperraturee, intterpasss temmperatture aand prreheatt mainntenannce teemperaature for wweldinng ISO 144731 焊焊接管理-任任務(wù)及職責(zé) ISOO 147331:20008 Wellding coorddinatiion-Taasks aand Reesponssibiliities ISO 155607 金金屬材料焊接接工藝規(guī)程及及評(píng)定-一般般規(guī)則 ISO 115607:2003 Speciificattion aand qu

24、ualifiicatioon of weldiing prroceduures ffor meetalliic matterialls-Genneral ruless ISO 155609系列列標(biāo)準(zhǔn) ISO 115609 seriees staandardd ISO 155610115614系系列標(biāo)準(zhǔn) ISO 156100156114 serries sstandaard ISO 177635117640系系列標(biāo)準(zhǔn) ISO 176355176440 serries sstandaard ISO/TRR 176663 焊接-與焊接及相相關(guān)工藝有關(guān)關(guān)的熱處理質(zhì)質(zhì)量要求指南南 ISOO/TR 117

25、663 Weldiing-Guuideliines ffor quualityy requuiremeents ffor heeat trreatmeent inn connnectioon witth wellding and aalliedd proccessess. ISO 58117:20003 鋼、鎳、鈦鈦及其合金的的弧焊(電子子束焊除外)接頭-缺陷質(zhì)量等級(jí) ISO 5817:2003 Welding-Fusion welded joints in steels, nickel, titanium and their alloys (beam welding excluded)-Qu

26、ality levels for imperfections ISO 10042:2006 鋁及其合金的弧焊接頭-缺陷質(zhì)量等級(jí) ISO 10042:2006 Arc-welded joints in aluminium and its alloys-Quality levels for imperferctions術(shù)語及定義/ Termss and definnitionns 見ISO 38834-1:2005,EN 155085 系系列標(biāo)準(zhǔn)。鑒鑒于這兩個(gè)標(biāo)標(biāo)準(zhǔn)都是英文文版的,為了了不至于被混混亂的稱呼,在此統(tǒng)一一下一些定義的標(biāo)準(zhǔn)中文名稱。 See ISO 3834-1:2005 and EN

27、 15085:2008 series standard. Because these two standards are all English revision, hereby list the English terms and Chinese terms correspondingly. Welding coordinators:焊接管理者 Responsible welding coordinator: 焊接主管 Deputy of the responsible welding coordinator:焊接主管代表 Deputy of the welding coordinator:

28、焊接管理者代表 Welding coordination organization:焊接管理機(jī)構(gòu) 在我公司,焊接管理機(jī)構(gòu)就是焊接中心。根據(jù)EN 15085-2的5.3條規(guī)定,焊接主管只有在屬于公司的一個(gè)組織部門中,且在面臨技術(shù)問題時(shí)能夠不受生產(chǎn)壓力做出指導(dǎo)和決定才能無保留地承擔(dān)起符合ISO 14731的任務(wù)和職責(zé)。所以,公司必須設(shè)立焊接管理機(jī)構(gòu),即焊接中心。 In our company, welding coordination organization is “Welding Center”. According to EN 15085-2:2008 clause 5.3, respons

29、ible welding coordinator can only be recognized if they are involved in the organization of the company in such a way that they can accept their tasks and responsibility without reservation according to ISO 14731. For this purpose they shall have the authority to issue instructions and make decision

30、s when there are technical problems independent of manufacturing pressures. So the company must set up “Welding Center”.根據(jù)企業(yè)實(shí)際運(yùn)運(yùn)行情況,增增加關(guān)于“主管焊接工工程師”的定義。所所謂“主管焊接工工程師”是指:主主要負(fù)責(zé)某個(gè)個(gè)(些)訂單項(xiàng)項(xiàng)目的所有或或部分焊接產(chǎn)產(chǎn)品的焊接技技術(shù)工作。As acttual mmanageement methood herreby sspeciffy thee defiinitioon of “respoonsiblle wellding e

31、nginneer”. Ressponsiible wweldinng enggineerr is tthat iin chaarge oof alll weldding ttechniique jjob off one (somee) prooject(s). 縮寫詞介紹/ AbbreeviatiionsIWE 國(guó)際焊接工工程師/Interrnatioonal WWeldinng EnggineerrIWT 國(guó)際焊接技術(shù)術(shù)員/ Interrnatioonal WWeldinng TecchnoloogistIIWS 國(guó)際焊接技師師/ Interrnatioonal WWeldinng Spee

32、cialiistIWP 國(guó)際焊接技技士/ Interrnatioonal WWeldinng PraactitiionerIIWIP國(guó)際焊接質(zhì)檢檢人員/ Inteernatiional Weldiing Innspecttion PPersonnnelNDDT無損檢測(cè)/ Non-ddestruuctivee TesttingVTT外觀檢驗(yàn)/ Visuaal InsspectiionpWPS焊接工藝預(yù)預(yù)規(guī)程/ preliiminarry Wellding Proceedure SpeciificattionWPPS焊接工藝規(guī)規(guī)程/ Weldiing Prroceduure Sppecifiica

33、tioonWPQRR焊接工藝評(píng)評(píng)定報(bào)告/ Weldiing Prroceduure Quualifiicatioon ReccordWI作業(yè)指導(dǎo)書書/ Work InstrructioonNCR不符合報(bào)告告/ Non-confoormancce ReccordQCC質(zhì)量檢查/ Qualiity Chheck要求評(píng)審和技術(shù)術(shù)評(píng)審/ Revieew of requiiremennts annd tecchnicaal revview總則/ Genneral公司應(yīng)針對(duì)顧客客提出的招標(biāo)標(biāo)書、詢價(jià)書書、合同、技技術(shù)草案等要要求,在承諾諾前組織相關(guān)關(guān)人員進(jìn)行要要求評(píng)審;以以確保在接受受訂單、合同同前,有足

34、夠夠的資源(包包括設(shè)備、人人員等)保證證產(chǎn)品能按期期交貨,要求求清晰、明確確,不一致的的方面已得到到雙方的溝通通和認(rèn)可,且且有能力滿足足要求。當(dāng)正正式合同與先先前的投標(biāo)書書、報(bào)價(jià)書、合合同、技術(shù)草草案所規(guī)定的的內(nèi)容存在差差異或變化,應(yīng)應(yīng)確保差異或或變化部分易易于識(shí)別,同同時(shí)應(yīng)讓顧客客清楚地了解解由此所帶來來的控制、成成本、進(jìn)度的的所有變化。 The company shall organize relevant personnel to review requirements of customer before promise (sign formal contract), such req

35、uirements may be shown in bidding documents, inquiry documents, contract, technique draft etc. , to ensure that the company has adequate resource (e.g. equipment, staff), the company can delivery on the time and all the requirements have been clarified, conflicting have been agreed before accepting

36、order or contract. If there is deference or variation between formal contract and previous bidding documents, quotation, contract (non formal) and technique draft, the company must ensure that the difference or variation easy to be distinguished , at the same time the company shall let customer know

37、 all the variation in the aspect of control, cost, progress etc.在焊接結(jié)構(gòu)件的的生產(chǎn)制造前前,應(yīng)對(duì)結(jié)構(gòu)構(gòu)件的焊接技技術(shù)、質(zhì)量要要求開展技術(shù)術(shù)評(píng)審,確認(rèn)認(rèn)與焊接相關(guān)關(guān)的信息是否否完整和適用用,以確保能能夠按圖紙、標(biāo)標(biāo)準(zhǔn)、合同及及技術(shù)協(xié)議有有計(jì)劃地開展展后序的焊接接工作。 The compaany shhall oorganiize teechniccal reeview beforre mannufactturingg welddmentss abouut wellding technnique, quallity rrequirr

38、ementt and confiirm coomplettenesss and suitaabilitty of all tthe innformaation relatted weeldingg to eensuree thatt the compaany caan carrry ouut wellding activvity oorderlly acccordinng to drawiings, standdards, conttract and ttechniical aagreemment.要求評(píng)審/ RRevieww of rrequirrementts項(xiàng)目部在向顧客客提供產(chǎn)品的的承

39、諾前,應(yīng)應(yīng)按規(guī)定組織織進(jìn)行要求評(píng)評(píng)審,評(píng)審的的內(nèi)容應(yīng)包括括: Prooject deparrtmentt shalll orgganizee reviiew off requuiremeent beefore proviiding promiise too custtomer. The conteents oof revview sshall incluude thhe folllowinng:a)將采用的產(chǎn)產(chǎn)品標(biāo)準(zhǔn)及所所有附加要求求;the produuct sttandarrd to be ussed, ttogethher wiith anny suppplemeentaryy requ

40、uiremeents;b)法定(法規(guī)規(guī))及常規(guī)要要求; statuutory and rregulaatory requiiremennts;c)制造商確定定的所有附加加要求; any aadditiional requiiremennt detterminned byy the compaany;d)制造商滿足足描述要求的的能力。 the capabbilityy of tthe coompanyy to mmeet tthe prrescriibed rrequirrementts.為滿足顧客產(chǎn)品品所涉及的焊焊接質(zhì)量要求求,項(xiàng)目部在評(píng)審審前必須通知知主管焊接工程師參加,相相關(guān)評(píng)審記錄錄必須

41、有主管管焊接工程師師的簽字認(rèn)可可。當(dāng)合同中中有關(guān)焊接技技術(shù)質(zhì)量要求求的內(nèi)容發(fā)生生變更,項(xiàng)目目部應(yīng)通知主管焊焊接工程師對(duì)變更更的內(nèi)容進(jìn)行行評(píng)審。項(xiàng)目部負(fù)責(zé)保保留要求評(píng)審審的相關(guān)記錄錄。 For saatisfyying tthe weeldingg quallity rrequirrementts of produucts oof cusstomerr, prooject deparrtmentt mustt notiify reesponssible weldiing enngineeer to attennd revview mmeetinng. Reeview recorrd musst

42、havve siggnaturre of respoonsiblle wellding enginneer. When relevvant wweldinng quaality requiiremennts inn conttract have been changged, pprojecct deppartmeent shhall nnotifyy respponsibble weeldingg engiineer to reeview changged coontentts. Prrojectt depaartmennt is respoonsiblle forr saviing reev

43、iew recorrd.技術(shù)評(píng)審/ TTechniical rrevieww在產(chǎn)品的技術(shù)審審查階段,技技術(shù)工藝部應(yīng)通知知主管焊接工工程師參加技技術(shù)評(píng)審,評(píng)評(píng)審的內(nèi)容應(yīng)應(yīng)包括: In tthe prrocesss of ttechniical rrevieww, tecchniquue deppartmeent shhall nnotifyy respponsibble weeldingg engiineer to atttend technnical revieew. Thhe conntentss of ttechniical rrevieww shalll incclude the ffo

44、llowwing:a)母材技術(shù)條條件及焊接接接頭性能; parrent mmateriial(s) speccificaation and wweldedd joinnt proopertiies;b)焊縫的質(zhì)量量及合格要求求; quaality and aaccepttance requiiremennts foor wellds;c)焊縫的位置置,可達(dá)性及及次序,包括括試驗(yàn)和無損損檢測(cè)的可達(dá)達(dá)性; locattion, accesssibillity aand seequencce of weldss, inccludinng acccessibbilityy for inspeectio

45、nn and for nnon-deestrucctive testiing;d)焊接工藝規(guī)規(guī)程、無損檢檢驗(yàn)規(guī)程; the sspecifficatiion off weldding pproceddure, non-ddestruuctivee testting pproceddures;e)焊接工藝評(píng)評(píng)定所使用的的方法; the approoach tto be used for tthe quualifiicatioon of weldiing prroceduure;f)人員的認(rèn)可可; thee quallificaation of peersonnnel;g)選擇、標(biāo)識(shí)識(shí)及(或)可可

46、追溯性,(如如材料、焊縫縫); selecction, idenntificcationn and/or trraceabbilityy (e.gg. forr mateerialss, wellds);h)質(zhì)量控制管管理,包括某某個(gè)獨(dú)立檢驗(yàn)驗(yàn)機(jī)構(gòu)的介入入; quaality-contrrol arrrangeementss, inccludinng anyy invoolvemeent off an iindepeendentt insppectioon boddy;I)試驗(yàn)及檢驗(yàn)驗(yàn); insspectiion annd tessting;j)分承包 sub-contrractinng;k)

47、焊后熱處理理; posst-welld heaat treeatmennt;l)其它焊接要要求,如焊接接材料的批量量試驗(yàn)、焊縫縫金屬的鐵素素體含量、時(shí)時(shí)效、氫含量量、永久襯墊墊、噴丸、表表面加工、焊焊縫外形; otheer wellding requiiremennts, ee.g. bbatch testiing off conssumablles, fferritte conntent of weeld meetal, ageinng, hyydrogeen conntent, permmanentt backking, use oof peeening, surfface ffinish

48、h, welld proofile;m)特殊方法的的使用,如單單面焊時(shí)不加加襯墊獲得全全焊透; use of sppeciall methhods (e.g. to acchievee fulll peneetratiion wiithoutt backking wwhen wweldedd fromm one side only);n)坡口及焊縫縫的尺寸、細(xì)細(xì)節(jié); dimennsionss and detaiils off joinnt preeparattion aand coompletted weeld;o)在車間或其其它地方施焊焊的焊縫; weldss whicch aree to

49、bbe madde in the wworkshhop, oor elssewherre;p)有關(guān)工藝方方法應(yīng)用的環(huán)環(huán)境條件,如如很低的大氣氣溫度條件或或任何有必要要提供保護(hù)的的有害氣候條條件; enviironmeental condiitionss releevant to thhe appplicattion oof thee proccess (e.g. very low-ttemperraturee ambiient ccondittions or anny neccessitty to proviide prrotecttion aagainsst advverse weathhe

50、r coonditiions);q)不符合項(xiàng)的的管理。 handdling of noon-connformaances;主管焊接工程師師應(yīng)根據(jù)上述述內(nèi)容對(duì)產(chǎn)品品的焊接技術(shù)術(shù)要求進(jìn)行評(píng)評(píng)審,并簽字字認(rèn)可。對(duì)于于評(píng)審時(shí)存在在的疑問,主主管焊接工程程師應(yīng)填入“技術(shù)評(píng)審記記錄表”中,并進(jìn)一一步與設(shè)計(jì)人人員進(jìn)行溝通通和確認(rèn),所所有問題在沒沒有得到有效效澄清和解決決之前,圖紙紙不得下發(fā)使使用。如使用用顧客提供的的圖紙,對(duì)審審查時(shí)存在的的疑問,應(yīng)通通過項(xiàng)目部與顧客客進(jìn)行溝通,達(dá)達(dá)成一致并形形成書面認(rèn)可可文件后,才才能實(shí)施后序序焊接相關(guān)活活動(dòng)。圖紙通通過主管焊接接工程師的審審核后,簽字字確認(rèn)。 Respoo

51、nsiblle wellding enginneer sshall perfoorm teechniccal reeview accorrding to uppper ccontennts annd connfirm by siignatuure. FFor quueriess founnd durring rrevieww, ressponsiible wweldinng enggineerr shalll filll theem in “technnical revieew reccord ttable” and commuunicatte witth dessignerr. Draawi

52、ngss cant be issueed beffore cclariffying and ssolvinng alll the queriies. IIf thee comppany uuses ddrawinngs off custtomerss, ressponsiible wweldinng enggineerr shalll reqquire projeect deepartmment tto commmuniccate wwith ccustommers wwhen qqueriees aree founnd in the pprocesss of revieew. 如承攬的項(xiàng)目未

53、未形成書面合合同(如:口口頭合同),在在進(jìn)行技術(shù)評(píng)評(píng)審時(shí),參加加評(píng)審的焊接接人員應(yīng)考慮慮“5.2要求求評(píng)審”中的四項(xiàng)條條款內(nèi)容。 Folllow wweldinng acttivitiies juust caan be carriied ouut aftter geettingg agreeementt and formaattingg formmal doocumennts. RResponnsiblee weldding ccoordiinatorr shalll staamp onn the drawiing thhat waas revviewedd by hhim/heer.分承包/

54、 Suub-conntractting當(dāng)公司需要將某某些產(chǎn)品或某某些服務(wù)分包包出去時(shí)(如如焊接、檢查查、無損檢測(cè)測(cè)、熱處理),應(yīng)應(yīng)向分包商提提供滿足使用用要求所需的的信息。分包包商應(yīng)按我們們的要求,提提供其相關(guān)工工作的報(bào)告和和文件。 Whenn the compaany inntendss to uuse suub-conntractted seervicees or activvitiess (e.gg. wellding, insppectioon, noon-desstructtive ttestinng, heeat trreatmeent), inforrmatioon necces

55、sarry to meet appliicablee requuiremeents sshall be suupplieed by the ccompanny. Thhe subb-conttractoor shaall prrovidee suchh recoords aand doocumenntatioon of his wwork aas speecifieed by our ccompanny. 分包商的工工作應(yīng)以訂單單為準(zhǔn),并對(duì)對(duì)我公司負(fù)責(zé)責(zé),其工作應(yīng)應(yīng)完全符合IISO38334-2的有有關(guān)要求。我我公司應(yīng)向客客戶保證分包包商可以滿足足規(guī)定的質(zhì)量量要求。 A sub-contrra

56、ctorr shalll worrk undder thhe ordder annd ressponsiibilitty of our ccompanny and shalll fullly coomply with the rrelevaant reequireementss of IISO 38834-2. Our compaany shhall eensuree thatt the sub-ccontraactor can ccomplyy withh the qualiity reequireementss as sspeciffied.我公司提供給分分包商的信息息應(yīng)包括所有有從要求評(píng)

57、審審(見522條)到技術(shù)術(shù)評(píng)審(見553條)的的相關(guān)資料。為為了保證分包包商符合技術(shù)術(shù)要求,可能能需要規(guī)定附附加要求。 Thee infoormatiion too be pprovidded byy the compaany too the sub-ccontraactor shalll incllude aall reelevannt datta froom thee reviiew off requuiremeents (see 55.2) aand thhe tecchnicaal revview (see 55.3). Addittionall requuiremeents mmay

58、 bee speccifiedd as nnecesssary tto asssure ssub-coontracctor ccompliiance with technnical requiiremennts.焊接人員/ WWeldinng perrsonneel總則/ Genneral焊接人員包括焊焊工、焊接操操作工和焊接接管理人員。焊焊工、焊接操操作工同時(shí)接接受生產(chǎn)管理理人員和焊接接管理人員的的管理,焊接接管理人員對(duì)對(duì)焊工、焊接接操作工的管管理體現(xiàn)在以以下方面: Weldiing peersonnnel inncludee weldders aand weeldingg operrato

59、rss and weldiing cooordinnatorss. Wellders and wweldinng opeeratorrs aree supeerviseed by produuctionn manaagemennt perrsonneel andd weldding ccoordiinatorrs meaantimee. Thee weldding ccoordiinatorrs suppervisse wellders and wweldinng opeeratorrs by folloowing:焊接管理人員決決定焊工、焊焊接操作工能能否上崗生產(chǎn)產(chǎn),能生產(chǎn)哪哪些具體的產(chǎn)產(chǎn)品

60、;Wellding coorddinatoors deecide whethher weelder, weldding ooperattor caan atttend pproducction in shhop annd whaat kinnds off prodducts can be maanufaccturedd by tthem;焊接管理人員對(duì)對(duì)焊工、焊接接操作工的焊焊接行為進(jìn)行行監(jiān)督,發(fā)現(xiàn)現(xiàn)違規(guī)有權(quán)制制止,并保留留通過人力資資源部進(jìn)行處處罰的權(quán)利;Weldiing cooordinnatorss supeervisee the weldiing acctivitties pperfo

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