講義案例培訓(xùn)

1、March 2010Bosch RexrothSpeakerIndraDrive CsCompact. Powerful. Communicative.2Electric Drives and Controls 2010-03-16; DCC/SPD; Paul GoldbachWhy develop a new small drive ?Goals Replace EcoDrive Cs Extend IndraDrive power range downwardsRequirementsHigh scalability: from low-cost drives for price-sen

2、sitive applications to high-performance servo solutionsImproved power & performance with IndraDrive functionality & engineeringSupport of safety technology as well as IndraMotion MLDCompact size to fit in 300 mm cabinetsOperation of small BRC motors as well as 3rd party motorsFlexible mounting for i

3、ndividual machine designs3Electric Drives and Controls 2010-03-16; DCC/SPD; Paul GoldbachTypical applications with IndraDrive CsFood & PackagingForm fill & seal, carton forming & filling, palletizing, carton erecting, carton sealing, labeling, shrink packaging General automation, Handling & Mounting

4、 Automated mounting and handling, assembly, logistics, palletizing systems,pick-and-place systems Printing & ConvertingLabel printing and labeling, digital printing, pre-press-equipment, positioning, auxiliary drives Machine ToolsCompact machines (e. g. wood-working), auxiliary drivesSemiconductor i

5、ndustrySemiconductor/wafer production and handling, metallization, cleaning,solar cell and power-LED production Medical technologyDiagnostic, monitoring, patient lifters, adjustable chairs, laboratory equipment Drive applications in the low power range4Electric Drives and Controls 2010-03-16; DCC/SP

6、D; Paul GoldbachIndraDrive - The complete power rangeIndraDrive C: Converters (feeding)HCS03 1875 kW22; 37; 45; 75HCS02 1,511 kW1,5; 4; 7,5; 11availableExtension: lower power rangeHCS010,13,5 kW One unique, consistent drive platform! Extension: higher power rangeIndraDrive M: SuppliersHMV-R 18120 kW

7、18, 45, 65, 120HMV-R 1321000 kW132, 160, 200, 250, 315, 400, 500, 630, 800, 1000HMV-E 30120 kW30, 75, 120IndraDrive M: InvertersHMS/HMD 3132 kW3; 4; 5,5; 7,5; 11; 18,5; 22; 30; 55; 75; 132HMS 1321000 kW132, 160, 200, 250, 315, 400, 500, 630, 800, 1000RegeneratingFeedingHCS04 110630 kW110, 132, 200,

8、250, 315, 400, 500, 6305Electric Drives and Controls 2010-03-16; DCC/SPD; Paul GoldbachFunctionality of IndraDrive C / M / MiMulti Ethernet master communication supports SERCOS III, PROFINET IO, Ethernet/IP and EtherCatUniversal Multi Encoder interface supports Hiperface, EnDat 2.1, EnDat 2.21), 1Vp

9、p, 5V TTL, SSI1), Resolver and Rexroth MSM motorsIntegrated Safety technology according to IEC 61508Integrated Motion Logic according to IEC 61131-3 Extremely compact designIntelligent operation panel with programming module function no PC is required for start-up and replacement On-board functions:

10、 digital inputs and outputs, analog input, integrated brake resistor, temperature protection, motor brake controlIndraDrive CsMain features1) in preparation6Electric Drives and Controls 2010-03-16; DCC/SPD; Paul GoldbachIndraDrive CsPower stages and sizesMains supply voltage3 AC 200500 V70213196100

11、WMains supply voltage3 AC 110230 V200 W400 W750 W1.5 kW50160196dimensions(corpus)widthheightdepth1) with external choke Two sizes to cover all applications ! 3.5 kW 1)7Electric Drives and Controls 2010-03-16; DCC/SPD; Paul GoldbachIndraDrive CsConverter HCS01Size 1Size 2ConverterTechnical data Size

12、1 Size 2 Mains voltage Continuous current Maximum current Continuous power * single-phased power supply possible, W0013 with derating8Electric Drives and Controls 2010-03-16; DCC/SPD; Paul Goldbachwidth 70height 213depth 196to IndraDrive HCS02-W0012width 50height 160depth 196to EcoDrive Cs“Compact d

13、esign” in comparison9Electric Drives and Controls 2010-03-16; DCC/SPD; Paul GoldbachWhat differs ECONOMY from BASIC UNIVERSAL?1) in preparationBASIC UNIVERSALSafe Torque OffMulti EncoderAdditional free option e.g. Profibus, 2nd encoderSafe Motion 1)IndraMotion MLDMulti Ethernetincl. SERCOS IIISafe T

14、orque OffECONOMYMulti EncoderSERCOS III10Electric Drives and Controls 2010-03-16; DCC/SPD; Paul GoldbachIndraDrive CsFirmware & functionalways includedADD ON - alternativeADD ON - additivBASIC UNIVERSAL single axis current / speed / position / control comm / MLD 62,5125 / 250 / 500 / 500 /1000 sServ

15、oextension Basic package Closed LoopIndraMotion MLD-S 1)Basic packageOpen LoopMain spindleMain spindleSafety On Board (L4, S4)SynchronisationSynchronisationECONOMY single axiscurrent / speed / position / control comm 125 / 500 / 1000 / 2000 s Basic package Closed LoopOpen LoopSafety On Board (L4)har

16、dware dependingExtended basic package:- Touch probes- Parameters block change over- Setting/shifting coordinate system1) as of firmware version MPB-17VRS11Electric Drives and Controls 2010-03-16; DCC/SPD; Paul GoldbachBASIC UNIVERSALMainsMotorIndraDrive CsInterfacesMulti Encoder interfaceHiperface,

17、EnDat 2.1, EnDat 2.21), 1Vpp, 5V TTL, SSI1), Resolver, MSMDigital inputsDigital outputs Analog inputMulti EthernetMaster communicationSERCOS III, EtherNet/IP, PROFINET IO, EtherCat Integrated Brake resistorAdditional interface e.g., second encoder or PROFIBUS DPOperation panel with programming modul

18、e functionSafety technologySafe Torque OffSafe Motion1)1) in preparation12Electric Drives and Controls 2010-03-16; DCC/SPD; Paul Goldbach Multi encoder interface supporting Hiperface, EnDat 2.1, EnDat 2.2, 1 Vpp, 5 V TTL, Resolver & Rexroth MSM motors“One hardware for all opportunities” Less variant

19、s & greater flexibility What is the benefit of “Multi” interfaces? Multi Ethernet interface supporting SERCOS III, PROFINET IO (RT), EtherNet/IP, EtherCatTodays communication interfacesTomorrows IndraDrive Multi Ethernet interfaceTomorrows IndraDrive Multi Encoder interfaceECTodays encoder interface

20、sENSEN1EN2MSMmotors13Electric Drives and Controls 2010-03-16; DCC/SPD; Paul GoldbachIndraDrive Cs Safety functionSafe Torque OffSafety functions STO and SBC according to EN 61800-5-2STO Safe Torque OffSBC Safe Brake ControlCategory 4, PL e according EN 13849-1 and SIL 3 according EN 62061without for

21、ced dynamisation and fault exclusion in the wiringSTO selection bypassive safety devices with 2-channel potential-free contacts (emergency stop, safety gate monitoring etc.)oractive devices (safety controls, laser scanner etc.) STO selection automatically activates the SBC functionOne protective are

22、a with up to 25 drives by parallel connection Optimal wiring by double terminals for each STO channelOnline dynamisation of outputs and switching-off pathesFast response time 10 ms 14Electric Drives and Controls 2010-03-16; DCC/SPD; Paul GoldbachWhat motors can be used with IndraDrive Cs?MSM motorsM

23、SM019 / 031 / 0413 AC 110230 V3 AC 200500 VHCS01W0003HCS01W0006HCS01W0009HCS01W0013HCS01W0005HCS01W0008HCS01W0018HCS01W0028IndraDyn motorse. g. MSK030MSK07x3rd party motors15Electric Drives and Controls 2010-03-16; DCC/SPD; Paul GoldbachIndraDrive CsMSM motorsAdvantages & Customers Benefit16Electric

24、 Drives and Controls 2010-03-16; DCC/SPD; Paul GoldbachMulti Encoder interface supports common encoders / motorsOne hardware for all opportunities- less variety & more flexibilityMulti Ethernet interface supports various ethernet-based controlsOne hardware for all opportunities increases flexibility

25、 to serve different control solutionsAdvantagesCustomer BenefitsCompatible member of the IndraDrive platformSimplified engineering and highly sophisticated functionalityHigh scalability in price and performanceReduced complexity: one platform covering broad range of applicationsExtremely compact des

26、ignSaves cabinet spaceAlternative “flat” mountingClose-fitting installation in problematic locations High overload currentVery dynamic drivesIndraDrive CsRoadmap17Electric Drives and Controls 2010-03-16; DCC/SPD; Paul Goldbach2009 BASIC UNIVERSALproduct availability-HCS01 with Multi-Ethernet SERCOS

27、III, PROFINET IO, Ethernet/IP, EtherCAT (SoE) -IndraMotion MLD (firmware 17VRS)Option L4 Safe Torque Off (STO)incl. Safe Brake Control (SBC)-Option S4 Safe Motion20102011preseries open order open order preseries open order Option PROFIBUS DP or 2nd encoderpreseriesADVANCED-HCS01 with SERCOS III Mast

28、er preseries open orderOctoberMay ECONOMYpreseries open order-HCS01 with SERCOS IIIJanuaryJunePower extension-HCS01 W0054 open orderAugustJanuarypreseriesMayOctoberJulyAprilAppendix19Electric Drives and Controls 2010-03-16; DCC/SPD; Paul GoldbachMains connection Transformer3 AC 230 V3 AC 230 V3 AC 4

29、00 V3 AC 400 VNFDMainscontactorMainsfilter3 AC 110230 V3 AC 200500 VNFDMainscontactorMainsfilterNFD3 AC 400 V20Electric Drives and Controls 2010-03-16; DCC/SPD; Paul GoldbachDC bus connection / buffering 3 AC 400 V3 AC 400 VNFDMainscontactorMainsfilter3 AC 200500 V3 AC 400 V3 AC 400 VNFDMains contactorMainsfilter3 AC 200500 VCentral power supply with DC-coupling additional capacity (option)HLCGroup supply with DC-coupling(for identical drives only)Balance resiostors or mains chokes necessary, additional capacity (option)HLC21Electric Drives and Controls 2010-03-16; DCC/S