180級聚酯亞胺漆包銅圓線規(guī)格書

1、 HYPERLINK 產(chǎn)品名稱：1800級聚酯酯亞胺漆漆包銅圓圓線型號： #EIWW/1880規(guī)格：0.1000mm-2.2200mmm規(guī)格書 承認(rèn)欄制造商：佛佛山市威威奇電工工材料有有限公司司 1 主題內(nèi)內(nèi)容及適適用范圍圍本標(biāo)準(zhǔn)規(guī)定定了適用用于1880級聚聚酯亞胺胺復(fù)合漆漆包銅圓圓線的出出廠要求求。本標(biāo)準(zhǔn)尺寸寸系列按按GB661099標(biāo)準(zhǔn)編編制，用用戶若需需特殊規(guī)格格，雙方方另行規(guī)規(guī)定。2 引用標(biāo)標(biāo)準(zhǔn)GB 61109.1 漆包圓圓繞組線線 第第1部分 一般般規(guī)定 GB 61109 漆包圓圓繞組線線 1880級聚聚酯亞胺胺復(fù)合漆漆包銅圓圓線JIS CC30003- 19999 繞繞組線試試驗方

2、法法GB/T440744 -19999 繞組線線試驗方方法3 漆包包線結(jié)構(gòu)構(gòu)導(dǎo)體為銅，涂層為聚酯亞胺。 漆包線種類類及型號號型號和名稱稱見表11。表1英文型號國標(biāo)型號名稱2EIW/1800QZY -1/1180180級薄薄漆膜聚聚酯亞胺胺漆包銅銅圓線1EIW/1800QZY -2/1180180級厚厚漆膜聚聚酯亞胺胺漆包銅銅圓線技術(shù)要求各項技術(shù)要要求應(yīng)符符合表22規(guī)定。表2序號項目名稱技術(shù)要求試驗方法1導(dǎo)體尺寸符合附表一一漆包線線尺寸表表規(guī)定GB/T440744.22漆膜厚度符合附表一一漆包線線尺寸表表規(guī)定GB/T440744.23最大外徑符合附表一一漆包線線尺寸表表規(guī)定GB/T440744.

3、24電阻符合附表二二漆包線線電阻表表規(guī)定GB/T440744.55伸長率符合第6.5條的規(guī)規(guī)定GB/T440744.36回彈性符合第6.6條的的規(guī)定GB/T440744.37圓棒卷繞符合第6.7條的的規(guī)定GB/T440744.38拉伸符合第6.8條的的規(guī)定GB/T440744.39急拉斷符合第6.9條的規(guī)規(guī)定GB/T440744.310剝離扭絞符合第6.10條的規(guī)規(guī)定GB/T440744.311耐刮性符合第6.11條條的規(guī)定定GB/T440744.312熱沖擊符合第6.12條條的規(guī)定定GB/T440744.613軟化擊穿符合第6.13條條的規(guī)定定GB/T440744.514擊穿電壓符合第6.1

4、4條條的規(guī)定定GB/T440744.515高溫?fù)舸╇婋妷悍系?.15條條的規(guī)定定GB/T440744.516漆膜連續(xù)性性符合第6.16條的規(guī)規(guī)定GB/T440744.517鹽水針孔符合第6.17條的規(guī)規(guī)定/18耐熱性溫度指數(shù)2200以上GB/T440744.619耐溶劑符合第6.19條的的規(guī)定GB/T440744.46試驗方法法 本標(biāo)標(biāo)準(zhǔn)采用用的所有有試驗方方法除在在各條款款中有描描述外均均參照GGB/TT40774規(guī)定定。6.1 導(dǎo)導(dǎo)體尺寸寸 在1根校直直的試樣樣上，用用不損傷傷導(dǎo)體的的方法去去除絕緣緣層，沿沿導(dǎo)體圓圓周均分分的3個個位置上上分別測測量裸導(dǎo)導(dǎo)體直徑徑。記錄錄3個測測量值，取

5、取其平均均值作為為導(dǎo)體直直徑。6.2 漆漆膜厚度度按第6.11和6.3條測測量漆包包線外徑徑和導(dǎo)體體直徑，二二者之差差即為絕絕緣厚度度。6.3 漆漆包線外外徑在1根校直直的試樣樣相距11米的兩兩個位置置上，每每個位置置沿絕緣緣線上圓圓周均分分的3個個位置上上分別測測量漆包包線直徑徑。記錄錄6個測測量值，取取其平均均值作為為外徑。6.4 電電阻測定1m試試樣的電電阻R，并并算出200時的電電阻值RR20，需需符合附附表的規(guī)規(guī)定。計算公式：R200（/m）=RR x 溫度系系數(shù) 導(dǎo)體溫度系系數(shù)按表表3（標(biāo)準(zhǔn)準(zhǔn)溫度為為20）表3溫度系數(shù)溫度系數(shù)溫度系數(shù)101.0411191.0044280.9700

6、111.0377201.0000290.9666121.0333210.9966300.9622131.0288220.9922310.9599141.0244230.9899320.9555151.0200240.9855330.9511161.0166250.9811340.9488171.0122260.9777350.9444181.0088270.9733360.94006.5 伸伸長率在伸長儀或或拉力試試驗機上上將試樣樣拉伸止止斷裂，計計算斷裂裂時長度度增長量量與原長長度之比比，用百百分比表表示。伸長率應(yīng)大大于表44中最小小伸長率率。6.6 回回彈角 6.6.11導(dǎo)體標(biāo)標(biāo)稱直徑徑0

7、.2200到到及包括括1.6600按表4規(guī)定定的圓棒棒直徑和和負(fù)荷試試驗，回回彈角應(yīng)應(yīng)小于表表4中最最大回彈彈角度。6.6.22導(dǎo)體標(biāo)標(biāo)稱直徑徑1.6600mmm以上上漆包線最大大回彈角角不大于于5度。6.7 圓圓棒卷繞繞標(biāo)稱直徑11.6000mmm及以下下，按11d倍徑徑試棒上上卷繞后后，漆膜膜應(yīng)不開開裂。表4標(biāo)稱直徑mm最小伸長率率%圓棒直徑mm負(fù)荷N最大回彈角角（）1級2級0.10001650.2564730.11221770.5064730.12551770.5062700160019101.05967020002154620.224

8、42112.52.051590.25002249560.28002247530.315523194.050550.35552348530.40002445500.450025258.044480.50002543470.56002641440.63002737.512.046500.71002844470.80002841430.9000295015.045481.00003042451.12003039411.25003135371.40003232341.60003228301.800032/52.000033/52.240033/56.8 拉拉伸標(biāo)稱直徑11.6000mmm以上，漆漆包線

9、拉拉伸322%后，漆漆膜應(yīng)不不開裂。6.9急拉拉斷標(biāo)稱直徑11.0000mmm及以下下，急拉拉斷后漆漆膜應(yīng)不不開裂或或不失去去附著性性。6.10剝剝離扭絞絞標(biāo)稱直徑11.0000mmm以上，試試樣經(jīng)規(guī)規(guī)定的轉(zhuǎn)轉(zhuǎn)數(shù)R后后，漆膜膜應(yīng)不失失去附著著性。R=1100/d標(biāo)稱（轉(zhuǎn)轉(zhuǎn)數(shù)圓整整到轉(zhuǎn)數(shù)數(shù)）6.11耐耐刮性試驗在同一一個試樣樣上，應(yīng)應(yīng)圍繞試試樣圓周周相距112000的三個個位置重重復(fù)進(jìn)行行3次，33個刮破破力的平平均值和和3個刮刮破力中中的最小小值應(yīng)不不小于表表5規(guī)定定表5標(biāo)稱直徑mm1級2級平均值刮破破力(NN)最小值刮破破力(NN)平均值刮破破力(NN)最小值刮破破力(NN)0.25003.

10、002.554.904.150.28003.252.755.254.450.31553.502.955.654.800.35553.753.206.055.150.40004.053.456.505.500.45004.353.707.005.900.50004.653.957.506.350.56005.004.258.006.800.63005.354.558.607.300.71005.704.859.207.800.80006.105.159.908.400.90006.555.5510.69.001.00007.055.9511.39.601.12007.606.4512.110.2

11、1.25008.206.9512.911.01.40008.807.4513.911.81.60009.458.0014.912.61.800010.18.6016.013.52.000010.99.2017.114.42.240018.215.4注：介于相相鄰直徑徑的中間間規(guī)格，取取較大標(biāo)標(biāo)稱直徑徑相應(yīng)的的數(shù)值。6.12 熱沖擊擊6.12.1標(biāo)稱稱直徑11.6000mmm及以下下，按表表6規(guī)定定卷繞的的試樣,在200溫度下下半小時時漆膜應(yīng)應(yīng)不開裂裂。6.12.2標(biāo)稱稱直徑11.6000mmm以上，漆漆包線拉拉伸255%后，在在200溫度下下半小時時漆膜應(yīng)應(yīng)不開裂裂。表66規(guī)格圓棒直徑規(guī)格圓棒

12、直徑伸長0.10000.16003D* 1.00001.66003D0.200000.25504D* 1.66002.2200250.255011.00002D注：* 圓圓棒卷繞繞前，試試樣應(yīng)拉拉伸200%或至至銅斷裂裂點，取取較小值值。 DD為漆包包線外徑徑。6.13 軟化擊擊穿兩根漆包線線試樣垂垂直相交交，在交交點上施施加表77規(guī)定的的負(fù)荷。在300下2分分鐘不擊擊穿。 表7標(biāo)稱直徑mmm負(fù)荷N以上及以下0.20000.31552.200.31550.50004.500.50000.80009.000.80001.250018.0001.25001.600036.0006.14擊擊穿電壓壓

13、導(dǎo)體標(biāo)稱直直徑0.2000mm以上上 2.5000mm及以下下漆包線線，用扭扭絞法試試驗，耐耐壓最小小值應(yīng)不不小于符符合表88規(guī)定。表8標(biāo)稱直徑dmm最小擊穿電電壓(有有效值)V標(biāo)稱直徑dmm最小擊穿電電壓(有有效值)V薄漆膜厚漆膜超厚漆膜薄漆膜厚漆膜超厚漆膜0.100050095014000.35552300430064000.11221300270039000.40002300440066000.12551500280041000.45002300440068000.14001600300042000.50002400460070000.16001700320044000.56002500

14、460071000.18001700330047000.63002600480071000.20001800350051000.71002600480072000.22441900370052000.80002600490074000.25002100390055000.90002700500076000.28002200400058001.022.52700500076000.31552200410061006.15 高溫?fù)魮舸╇妷簤浩涓邷負(fù)舸┐╇妷簻y測試，最最小擊穿穿電壓值值應(yīng)達(dá)到到表9規(guī)定.表9標(biāo)稱直徑dmm最小擊穿電電壓V標(biāo)稱直徑dmm最小擊穿電電壓V1級2級1級2級0.100000.

15、1112100020000.311500.3555170032000.111200.1225110021000.355500.4000170033000.122500.1440120023000.400000.4550170033000.144000.1660130024000.455000.5000180035000.166000.1880130025000.500000.5660190035000.188000.2000140026000.566000.6330200036000.200000.2224140028000.633000.7110200036000.222400.255016

16、0029000.711000.8000200037000.255000.2880170030000.800000.9000200038000.288000.3115170031000.900022.500020003800注:介于相相鄰直徑徑的中間間規(guī)格,取較大大標(biāo)稱直直徑相應(yīng)應(yīng)的數(shù)值值.6.16漆漆膜連續(xù)續(xù)性每30m長長度內(nèi)的的缺陷數(shù)數(shù)（高壓壓針孔數(shù)數(shù)）應(yīng)不不超過表表10規(guī)定定值。表10規(guī)格1級2級測試電壓vv高壓針孔數(shù)數(shù)測試電壓vv高壓針孔數(shù)數(shù)0.10000.112535040500150.12250.22505002575050.255000.500075025100050.500011

17、.6000100025150056.17 鹽水針針孔取長約6mm試樣，55m浸入試試驗液中中（試驗驗液為濃濃度0.2%的的食鹽水水，食鹽鹽水中加加入適量量的3%酚酞酒酒精溶液液）,試試驗液為為正極，試試樣導(dǎo)體體為負(fù)極極，施以以12VV的直流流電壓11分鐘，檢檢查所產(chǎn)產(chǎn)生的針針孔數(shù)。針針孔數(shù)量量為：薄薄漆膜為為8個以以下;厚厚漆膜為為4個以以下，超超厚漆膜膜為2個個以下，如如不符合合應(yīng)另外外抽取兩兩段，都都應(yīng)符合合要求。6.18 耐熱性性20 0000 小小時外推推壽命的的相應(yīng)溫溫度不低低于1880度，在在最低試試驗溫度度下的熱熱壽命不不少于55 0000 小小時。6.19 耐溶劑劑 長長150

18、0mm的試試樣浸入入標(biāo)準(zhǔn)溶溶劑中（石石油溶劑劑：二甲甲苯：丁丁醇=66：3：1），60下30min。用硬度為“2H”削成600的鉛筆尖，以大約5N的壓力沿線的表面推移，漆膜應(yīng)不被刮掉。7 漆包包線表面面質(zhì)量漆包線表面面光滑、色色彩均勻勻，應(yīng)無無起珠、漆漆瘤、黑黑斑、碰碰傷、劃劃痕、 裸銅、打打傷、線線花、亮亮點等缺缺陷。常常溫下不不粘著、排排線均勻勻。8 包裝裝8.1 漆漆包線應(yīng)應(yīng)整齊緊緊密地繞繞在線盤盤上，每每軸漆包包線上的的線段只只有一個個。8.2 線線軸上最最外一層層漆包線線與線軸軸側(cè)板邊邊緣的最最小距離離PT225為99mm，PPT600為155 mmm ，PPT1000為220mmm

19、，PTT2000 為225mmm。9 標(biāo)識：在線軸軸上適當(dāng)當(dāng)處標(biāo)識識下列事事項10.1 型號10.2 顏色（有有顏色時時）10.3 規(guī)格10.4 產(chǎn)品編編號10.5 每卷凈凈重10.6 制造廠廠名10.7 制造日日期附表一：GGB61109漆漆包線尺尺寸表規(guī)格公差薄漆膜厚漆膜超厚漆膜最小漆膜最大外徑最小漆膜最大外徑最小漆膜最大外徑0.10000.00330.00880.11770.01660.12550.02330.13220.11000.00330.00990.12880.01770.13770.02660.14440.12000.00330.01000.13990.01990.14990.

20、02880.15660.13000.00330.01110.15000.02110.16000.03000.16990.14000.00330.01110.16000.02110.17110.03000.18110.15000.00330.01220.17110.02330.18220.03330.19330.16000.00330.01220.18220.02330.19440.03330.20550.17000.00330.01330.19440.02550.20550.03660.21770.18000.00330.01330.20440.02550.21770.03660.22990.

21、19000.00330.01440.21660.02770.22880.03990.24000.20000.00330.01440.22660.02770.23990.03990.25220.21000.00330.01550.23880.02990.25220.04330.26660.22000.00330.01550.24880.02990.26220.04330.27660.23000.00440.01770.26110.03220.27770.04880.29220.24000.00440.01770.27110.03220.28770.04880.30220.25000.00440.

22、01770.28110.03220.29770.04880.31220.26000.00440.01880.29220.03330.30880.05000.32550.27000.00440.01880.30220.03330.31990.05000.33550.28000.00440.01880.31220.03330.32990.05000.34550.29000.00440.01990.32330.03550.34110.05330.35990.30000.00440.01990.33440.03550.35220.05330.36990.31000.00440.01990.34440.

23、03550.36220.05330.37990.32000.00440.02000.35660.03880.37660.05770.39330.33000.00440.02000.36660.03880.38660.05770.40330.34000.00440.02000.37660.03880.39660.05770.41330.35000.00440.02000.38660.03880.40660.05770.42330.36000.00550.02110.39990.04000.41990.06000.43880.37000.00550.02110.40990.04000.42990.

24、06000.44880.38000.00550.02110.41990.04000.43990.06000.45880.39000.00550.02110.42990.04000.44990.06000.46880.40000.00550.02110.43990.04000.45990.06000.47880.41000.00550.02220.45000.04220.47330.06440.49330.42000.00550.02220.46110.04220.48330.06440.50330.43000.00550.02220.47110.04220.49330.06440.51330.

25、44000.00550.02220.48110.04220.50330.06440.52330.45000.00550.02220.49110.04220.51330.06440.53330.46000.00550.02440.50440.04550.52660.06770.54770.47000.00550.02440.51440.04550.53660.06770.55770.48000.00550.02440.52440.04550.54660.06770.56770.49000.00550.02440.53440.04550.55660.06770.5777規(guī)格公差薄漆膜厚漆膜超厚漆膜

26、最小漆膜最大外徑最小漆膜最大外徑最小漆膜最大外徑0.50000.00550.02440.54440.04550.56660.06770.58770.51000.00660.02550.55660.04770.58000.07110.60330.52000.00660.02550.56660.04770.59000.07110.61330.53000.00660.02550.57660.04770.60000.07110.62330.54000.00660.02550.58660.04770.61000.07110.63330.55000.00660.02550.59660.04770.6200

27、0.07110.64330.56000.00660.02550.60660.04770.63000.07110.65330.57000.00660.02770.61990.05000.64330.07550.66880.58000.00660.02770.62990.05000.65330.07550.67880.59000.00660.02770.63990.05000.66330.07550.68880.60000.00660.02770.64990.05000.67440.07550.69880.61000.00660.02770.65990.05000.68440.07550.7088

28、0.62000.00660.02770.66990.05000.69440.07550.71880.63000.00660.02770.67990.05000.70440.07550.72880.64000.00770.02880.69220.05330.71990.08000.74440.65000.00770.02880.70220.05330.72990.08000.75440.66000.00770.02880.71220.05330.73990.08000.76440.67000.00770.02880.72220.05330.74990.08000.77440.68000.0077

29、0.02880.73220.05330.75990.08000.78440.69000.00770.02880.74220.05330.76990.08000.79440.70000.00770.02880.75220.05330.77990.08000.80440.71000.00770.02880.76220.05330.78990.08000.81440.72000.00880.03000.77550.05660.80440.08550.83110.73000.00880.03000.78550.05660.81440.08550.84110.74000.00880.03000.7955

30、0.05660.82440.08550.85110.75000.00880.03000.80550.05660.83440.08550.86110.76000.00880.03000.81550.05660.84440.08550.87110.77000.00880.03000.82550.05660.85440.08550.88110.78000.00880.03000.83550.05660.86440.08550.89110.79000.00880.03000.84550.05660.87440.08550.90110.80000.00880.03000.85550.05660.8844

31、0.08550.91110.81000.00880.03220.86990.06000.89990.09000.92880.82000.00880.03220.87990.06000.90990.09000.93880.83000.00880.03220.88990.06000.91990.09000.94880.84000.00880.03220.89990.06000.92990.09000.95880.85000.00880.03220.90990.06000.93990.09000.96880.86000.00990.03220.91990.06000.94990.09000.9788

32、0.87000.00990.03220.92990.06000.95990.09000.98880.88000.00990.03220.93990.06000.96990.09000.99880.89000.00990.03220.94990.06000.97990.09001.00880.90000.00990.03220.95990.06000.98990.09001.01880.91000.01000.03440.97220.06331.00440.09551.0344規(guī)格公差薄漆膜厚漆膜超厚漆膜最小漆膜最大外徑最小漆膜最大外徑最小漆膜最大外徑0.92000.01000.03440.98

33、220.06331.01440.09551.04440.93000.01000.03440.99220.06331.02440.09551.05440.94000.01000.03441.00220.06331.03440.09551.06440.95000.01000.03441.01220.06331.04440.09551.07440.96000.01000.03441.02220.06331.05440.09551.08440.97000.01000.03441.03220.06331.06440.09551.09440.98000.01000.03441.04220.06331.07

34、440.09551.10440.99000.01000.03441.05220.06331.08440.09551.11441.00000.01000.03441.06220.06331.09440.09551.12441.05000.01110.03441.11440.06551.14770.09881.17881.10000.01110.03441.16440.06551.19770.09881.22881.12000.01110.03441.18440.06551.21770.09881.24881.15000.01330.03551.21660.06771.24990.10001.28

35、111.20000.01330.03551.26660.06771.29990.10001.33111.25000.01330.03551.31660.06771.34990.10001.38111.30000.01440.03661.36880.06991.40220.10331.43551.35000.01440.03661.41880.06991.45220.10331.48551.40000.01440.03661.46880.06991.50220.10331.53551.45000.01660.03881.52000.07111.55660.10771.59001.50000.01

36、660.03881.57000.07111.60660.10771.64001.55000.01660.03881.62000.07111.65660.10771.69001.60000.01660.03881.67000.07111.70660.10771.74001.65000.01880.03991.72220.07331.75990.11001.79441.70000.01880.03991.77220.07331.80990.11001.84441.75000.01880.03991.82220.07331.85990.11001.89441.80000.01880.03991.87

37、220.07331.90990.11001.94441.85000.02000.04001.92440.07551.96220.11331.99881.90000.02000.04001.97440.07552.01220.11332.04881.95000.02000.04002.02440.07552.06220.11332.09882.00000.02000.04002.07440.07552.11220.11332.14882.05000.02220.04112.12660.07772.16550.11662.20222.10000.02220.04112.17660.07772.21

38、550.11662.25222.15000.02220.04112.22660.07772.26550.11662.30222.20000.02220.04112.27660.07772.31550.11662.3522附表二：漆漆包線導(dǎo)導(dǎo)體電阻阻表規(guī)格電阻/mm規(guī)格電阻/mm最小標(biāo)準(zhǔn)最大最小標(biāo)準(zhǔn)最大0.10002.115552.176652.285580.49000.087790.090060.093340.11001.720041.798871.882210.50000.084440.087710.089970.12001.449991.511141.576660.51000.081120

39、.083370.086620.13001.240001.287791.339990.52000.078810.080050.082290.14001.070021.110041.143380.53000.075520.077750.079980.15000.930000.967730.998800.54000.072240.074460.076690.16000.822230.850020.879940.55000.069980.071190.074410.17000.725500.753310.776670.56000.067730.069940.071150.18000.651150.67

40、1180.692290.57000.065500.067700.069900.19000.584480.602290.621100.58000.062280.064470.066660.20000.527780.544410.560040.59000.060060.062250.064440.21000.478870.493350.508830.60000.058860.060050.062230.22000.436620.449970.463320.61000.056670.058850.060020.23000.399910.411140.423380.62000.054490.05666

41、0.058830.24000.366650.377790.389920.63000.053320.054480.056650.25000.337780.348820.358870.64000.051150.053310.054470.26000.312200.322200.332240.65000.050000.051150.053310.27000.289960.298860.307750.66000.048850.050000.051150.28000.269930.277760.285590.67000.047700.048850.049990.29000.251100.258880.2

42、66660.68000.045570.047710.048850.30000.234460.241180.249910.69000.044430.045570.047710.31000.219970.226650.233330.70000.043310.044440.045580.32000.206620.212250.218890.71000.041190.043320.044450.33000.193390.199990.205590.72000.040070.042200.043320.34000.182260.188830.193390.73000.039960.040080.0422

43、10.35000.172230.177770.183300.74000.038860.039970.040090.36000.162290.167790.173300.75000.037750.038870.039990.37000.154420.159900.163380.76000.036660.037770.038880.38000.146620.150070.155520.77000.035560.036670.037780.39000.138880.143310.147740.78000.034470.035580.036680.40000.131190.136600.140010.

44、79000.033380.034490.035590.41000.125560.129950.133340.80000.033300.034400.035500.42000.119970.123340.127710.81000.032220.033320.034420.43000.114420.117770.121120.82000.031140.032240.033330.44000.109900.112240.115580.83000.030060.031160.032250.45000.104430.107750.110070.84000.029990.030080.031180.46000.099980.102290.105590.85000.029920.030010.031100.47000.095