焊材消耗定額標準

1、會簽單位編制單位會簽單位編制質(zhì)保部校對制造部審核供應部批準:焊材消耗定額標準HBPC-CHB-0011,本標準適合于手工電弧焊、僦弧焊、氣體保護焊、自動埋弧焊。2.制定本標準的依據(jù)和參考資料3,相應的焊縫標準、焊接工藝規(guī)程及生產(chǎn)實際情況。.附表中給出各種坡口形式的熔焊金屬重量，具體焊接材料由相應的焊接工藝指定。.計算公式.熔焊金屬重量公式見附表.焊條消耗定額（Kg尸熔焊金屬重量X 1.7.焊絲消耗定額（Kg）=熔焊金屬重量X 1.04.埋弧自動焊焊劑定額（Kg尸焊絲消耗定額X 1.7.附表附表1單面不開坡口無底對接焊縫鋼板厚度mm間隙mm焊縫寬度mm焊縫高度mm截回積mm熔焊金屬Kg6bBcF

2、10+l61 + 150.03920+161+160.04731+181+18.330.06541+181+19.330.073F= 8 X b+2/3B X C附表2單面不開坡口帶墊板對接焊縫鋼板厚度mm間隙mm焊縫寬度mm焊縫高度mm截回積mm 1熔焊金屬Kg6bBcF :12+2-i420+1.5-70.05522+2-i620+214 -0.11032+2-i80+3250.19642+2-180+3280.22052+2-i80+3310.24362+2-i80+3340.267附表3單面不開坡口有底對接焊縫鋼板厚度mm間隙mm焊縫寬度mm焊縫高度mm1截回積mm熔焊金屬Kg6bBc

3、F20+18+10+226.000.2043I 1+18+10+230.000.2364.2+110+10+241.330.3245P 2+110+10+244.330.34862+110+10+247.330.37282+112+10+258.670.461F= 8 X b+4/3B X C附表4雙面稱X型坡口對接焊縫鋼板厚度鈍邊間隙坡口角度焊縫寬度焊縫高度熔焊金屬6PbaBcF122+1-21+1-1600 5120+2720.571413900.711613107r 0.8418141271.002015154r 1.2122171831.4424182121.662518226r 1.

4、7726192431.912820i /l 12762.17302+1-221342P 2.6832233853.0234244103.223626475P 3.7338275224.1040285724.494229618P 4.8544306735.2845306955.464631734P 5.7650348566.72553810528.2660411091P 8.566550 5361155,9.077038131110.2975401500P 11.788042168713.248545189514.8890472103r 16.519549233018.2910052255320

5、.04F= 8 X b+( 8 -p) 2/2 X tg( a /2)+4/3B X C附表5雙邊V型坡口無底對接焊縫鋼板厚度鈍邊間隙坡口角度焊縫寬度焊縫高度aWR熔焊金屬6PbaBcF31+11+1600 580+3200.1649260.24510340.27 611420.29813650.43102+1-22+1-2151000.61 12181380.8614201751.116222201.37”18242701.6820273252.09 |22303853.022434455- 3.572535490； :3.8326365254.12 F= 8 X b+( 8 -p) 2/2

6、 X tg( a /2)+2/3B X C附表6雙邊V型坡口有底對接焊縫鋼板厚度鈍邊間隙坡口角度焊縫寬度焊縫高度aWR熔焊金屬6PbaBcF31+11 +1；ln-I-.600 5v I 60+3570.4547610.48 58660.52610730.57812900.71102+1-12+1-2 - 卜 飛-. I151220.95 n12171491.1714201831.4316222181.711824260220263052.422293582.8 124314093.225324413.4526344723.7 128365374.2F=S Xb+S2Xtg( a/2)+2/3

7、B X C附表7雙邊V型坡口鋼板墊對接焊縫鋼板厚度鈍邊間隙坡口角度焊縫寬度焊縫高度熔焊金屬6PbaBcF42+15+1-1600 5100+3300.23512400.3161450P 0.39816700.5510181000.791220130P 11422170P 1.3316252101.651827256:2廠2029306P 2.422323622.824344023.32535455: 3.5626384903.83282+110+2 j 120 +4 I /1 41 1k| i160+34103.23017 1450 3.53218490P 3.936195764.540216

8、70r 5.34423766650259237.255271053r 8.4602912129.56531137010.870341538r 1275361714P 13.3803819001585402092P 16.590422294189544250519.510046272421.5F=S Xb+S2Xtg( ”/2)+2/3B XC附表8雙面不開坡口埋弧自動焊對接焊縫鋼板厚度間隙焊縫寬度焊縫高度截面積熔焊金屬6bBcF60+1100+2330.2680+1120+2400.31100+1140+2470.37121+1160+2690.54141+1180+2760.60162+12

9、00+21010.79182+1220+21130.89202+1240+21240.97F= 8 X b+4/3B X C附表9雙邊V型坡口埋弧自動焊對接焊縫鋼板厚度間隙焊縫寬度aWR熔焊金屬消耗定額(Kg/m)6bEF焊條4 4焊絲。4.焊劑162+191070.840.100.881.2518111311.031.061.520141651.31.351.922r 161981.550.151.6P 2.224182351.841.92.6525192552.002.12.926202762.170.202.25r 3.1528一233322.612.73.830253823.003.1

10、4.3F=S X b+( 8 -10) 2/2 X tg( a /2)+4/3 X (E+4)附表10對稱X型坡口埋弧自動焊對接焊縫鋼板厚度鈍邊間隙坡口角度焊縫寬度焊縫高度熔焊金屬Pbar bcF246 1i +10600 5.16+121371.07 J25161481.1628r 18189r 1.48 13019218P 1.7132202501.963623323P 2.53 4025402P 3.1546285404.2350316455.05551二 33785r 64F= 8 X b+( 8 -p) 2/2 X tg( a /2)+4/3B X C附表1

11、1無坡口單面角焊縫焊角高度間隙截面積熔焊金屬焊條消耗(Kg)K2bF(m俞Kg小3.2小4小5280.060.130+112.50.10.174180.14 0.24524.50.180.336320.250.438500.390.6710720.570.9612980.771.31141281.001.71161621.272.16182001.572.67200+22421.93.23222882.26 n,:一-3.84243382.65 n4.51253642.861 r-，4.87263923.08 n、5.23284503.53 16.01305124.026.83F=K2/2+K

12、 X h注：無坡口雙面角焊縫按兩條焊縫計算附表12有坡口單面角焊縫鋼板厚度間隙鈍邊坡口角 度熔焊金屬6bPaK2KKF42 12 150 531316250.2058340.276942.50.33 :81162.50.491014910.72124 1161401.1014181771.391621223.51.76 1823311.52.45 J206225347.52.7322284103.2224304973.90 J2531531.574.1726325684.46306210 2377716.0536448776.884051139310.944412354174013.66506

13、1208316.355512267278821.896016373322025.286580363028.50987520 391480337.708097536242.09附表13水冷壁（光管+扁鋼）縱向焊縫焊材消耗定額標準管子規(guī)格焊角高截面積熔焊金屬焊絲消耗DX SK2 mmKg/mKg/m32X434.50.03530.03832X4480.06280.06632X4512.50.09810.138X5512.50.10.1注：表內(nèi)給出的熔焊金屬重量為一條焊縫的重量附表14管子對接V型坡口熔焊金屬計算表編 號管子規(guī)格D/vX S焊縫截熔焊金屬Kg/頭編 號管子規(guī)

14、格DaXS焊縫截熔焊金屬Kg/頭132X3.5200.014：2889X7490.099232X4230.01629108X4.5270.069335X4.52710.020：30108X8 600.145438X4.5270.022國108X121160.275538X5320.02632133X4230.073638X64210.037：33133X6 1420.131742X5320.029：34133X10860.261842X5.5370.03335133X131330.394942X642 10.037：36159X4.5 270.1031048X5320.034S，159X 74

15、90.1841151X3190.02338159X121160.4211251X532 ；0.036139159X14 11510.541351X10860.087：40159X182340.8141457X3.5200.02741159X202830.9701557X532 10.0412159X25 4251.4041657 X 10860.100168X10860.3351760X3190.02744168X161900.7121860X4.527 :0.037：45194X141510.6701960X5320.043(46194X151700.7752060X6420.05647219X64