與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮

CHINAANNUALCONFERENCE16th–17thApril,BeijingCommissioning&QualificationServicesIntegratedintothePharmaceuticalProjectLifecycle

與制藥工程項(xiàng)目全過程相整合調(diào)試與確認(rèn)服務(wù)

PresentedbyLu,Haorong盧浩榮ReviewedbyHenkMan與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮第1頁Agenda

議程Introduction

導(dǎo)言DefinitionandContentsOfI-C&QService

I-C&Q服務(wù)定義與內(nèi)容ServicesProviderandStakeholders服務(wù)提供商及相關(guān)方Necessity必要性Implementation

實(shí)施ReferencesandAcknowledgements

參考文件與致謝與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮第2頁ISPECHINAANNUALCONFERENCEIntroduction導(dǎo)言

Concepts

概念GoodEngineeringPractice良好工程規(guī)范Establishedengineeringmethodsandstandardsthatareappliedthroughouttheprojectlifecycletodeliverappropriatedcost-effectivesolution.在項(xiàng)目周期中全程采取已建立工程方法和標(biāo)準(zhǔn)，以交付合理、經(jīng)濟(jì)有效處理方案。Commissioning調(diào)試Awellplanned,documentedandmanagedengineeringapproachtothestart-upandturnoveroffacilities,systems,andequipmenttotheEnd-Userthatresultsinasafeandfunctionenvironmentthatmeetsestablisheddesignrequirementsandstakeholderexpectations.采取一套良好計(jì)劃、有文件統(tǒng)計(jì)并受管理工程方法，對(duì)工程設(shè)施、系統(tǒng)和設(shè)備進(jìn)行試車并交付最終用戶，以建立符合既定設(shè)計(jì)要求及股東期望安全、功效良好環(huán)境。

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Concepts(cont.)概念（續(xù)）DQ設(shè)計(jì)確認(rèn)Thedocumentedverificationthatengineeringdesignofafacility,utilityorequipmentthatcanaffectproductqualityadheretoapprovedUserRequirementanddesignspecifications.對(duì)可能影響產(chǎn)品質(zhì)量設(shè)施、公用工程和設(shè)備工程設(shè)計(jì)進(jìn)行有文件統(tǒng)計(jì)查證，確認(rèn)與被同意用戶需求和設(shè)計(jì)描述一致。IQ安裝確認(rèn)Thedocumentedverificationthatallaspectsofafacility,utilityorequipmentthatcanaffectproductqualityadheretoapprovedspecificationsandarecorrectlyinstalled.對(duì)設(shè)施、公用工程和設(shè)備全部可能影響產(chǎn)品質(zhì)量方面進(jìn)行有文件統(tǒng)計(jì)查證，確認(rèn)與被同意描述一致并已得到正確安裝。與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮第4頁ISPECHINAANNUALCONFERENCEIntroduction導(dǎo)言

Concepts(cont.)概念（續(xù)）OQ操作確認(rèn)Thedocumentedverificationthatallaspectsofafacility,utility,orequipmentthatcanaffectproductqualityoperateasintendedthroughoutallanticipatedranges.對(duì)設(shè)施、公用工程和設(shè)備全部可能影響產(chǎn)品質(zhì)量方面進(jìn)行有文件統(tǒng)計(jì)查證，確認(rèn)它們?cè)陬A(yù)期操作極限內(nèi)運(yùn)行正確。PQ性能確認(rèn)Thedocumentedverificationthatallaspectsoffacility,utility,orequipmentthatcanaffectproductqualityperformasintendedmeetingpredeterminedacceptancecriteria.對(duì)設(shè)施、公用工程和設(shè)備全部可能影響產(chǎn)品質(zhì)量方面進(jìn)行有文件統(tǒng)計(jì)查證，確認(rèn)其性能符合預(yù)先確定驗(yàn)收標(biāo)準(zhǔn)。

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Concepts(cont.)概念（續(xù)）PV工藝驗(yàn)證Theprocessofestablishingdocumentedevidencewhichprovidesahighdegreeofassurancethataspecificprocesswillconsistentlyproduceaproductmeetingitspre-determinedspecificationsandqualityattributes.建立文件證據(jù)，高度確保在特定生產(chǎn)工藝條件下，可均一地生產(chǎn)符合預(yù)定標(biāo)準(zhǔn)和質(zhì)量屬性產(chǎn)品過程。Moreconcepts更多概念RiskBased–Commensuratewithrisk基于風(fēng)險(xiǎn)—與風(fēng)險(xiǎn)相適應(yīng)ScienceBased–CQA,CPPs基于科學(xué)—關(guān)鍵質(zhì)量屬性、關(guān)鍵工藝參數(shù)QualitybyDesign–Verifythroughout質(zhì)量源于設(shè)計(jì)—全過程驗(yàn)證SubjectMatterExpert–DefinedRole學(xué)科問題教授—角色定義與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮第6頁ISPECHINAANNUALCONFERENCEIntroduction導(dǎo)言

CurrentIssuesRelativetoC&QinChinesePharmaceuticalIndustry當(dāng)前中國醫(yī)藥工業(yè)中調(diào)試與確認(rèn)相關(guān)問題LimitedresourceandfocusonDQandQBDisnotwellacknowledged.投入資源有限，對(duì)設(shè)計(jì)確認(rèn)、質(zhì)量源于設(shè)計(jì)等重點(diǎn)未充分認(rèn)識(shí)。VeryrareprofessionalC&Qconsultantsalignedwithinternationalstandardandpractice.專業(yè)、與國際標(biāo)準(zhǔn)、規(guī)范接軌調(diào)試與確認(rèn)咨詢服務(wù)提供商非常罕見。LackoflocalpresenceofinternationalC&Qconsultingexpertiseandthecorrespondinglocalprofessionalengineersupportiveteam.國際著名調(diào)試與確認(rèn)教授罕有常駐中國當(dāng)?shù)兀瑫r(shí)缺乏與其配套當(dāng)?shù)貙I(yè)工程師支持團(tuán)體。ImportanceofestablishingarealQMSbasedongoodC&Qpracticesisnotwellacknowledgedbyendorsertopmanagement.以良好調(diào)試與確認(rèn)實(shí)踐為基礎(chǔ)建立一個(gè)真正質(zhì)量管理體系主要性并未被企業(yè)高層管理人員充分認(rèn)識(shí)。

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CurrentIssuesRelativetoC&QinChinesePharmaceuticalIndustry（cont.）

當(dāng)前中國醫(yī)藥工業(yè)中調(diào)試與確認(rèn)相關(guān)問題（續(xù)）Seldomcorrectapplicationsofriskassessmentapproachandover-interpretingofGMPregulationswithoutunderstandingtheirrationalesledtooverinvestmentoftheproject.風(fēng)險(xiǎn)分析方法罕有正確應(yīng)用，未能從基本原理上進(jìn)行了解，若干GMP法規(guī)被過分解讀造成項(xiàng)目過分投資。Seldomsystematicplanningattheverybeginning,mostarecrashjobsinthefinalphaseoftheproject.鮮有在項(xiàng)目開始即進(jìn)行系統(tǒng)性策劃，大部分在項(xiàng)目后期進(jìn)行突擊。FrequentchangeordersduetoissuesexposedinthefinalC&Qphaseledtosignificantcostofremedyanddelay.因最終調(diào)試與確認(rèn)階段暴露問題而產(chǎn)生變更造成可觀索賠及工期延誤。

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CurrentIssuesRelativetoC&QinChinesePharmaceuticalIndustry（cont.）

當(dāng)前中國醫(yī)藥工業(yè)中調(diào)試與確認(rèn)相關(guān)問題（續(xù)）Unclearinterfacesandpoorcommunicationsofthedifferentprojectpartiesledtoconsiderableoverlappingormissingofprojectworks,commissioningintegrationwithqualificationisrare.不一樣項(xiàng)目參加方節(jié)點(diǎn)不清，溝通不暢造成相當(dāng)項(xiàng)目工作重合或漏項(xiàng),罕有調(diào)試與確認(rèn)進(jìn)行整合。DuetolackofspecializedC&Qpeople,mostoftheC&Qjobsrelyonsub-contractorsorvendors,thejobs’qualityisnotundercontrol,andtheownerortheEPCcontractorhastopayextrachargesforeachequipmentorsystem.因?yàn)槿狈I(yè)調(diào)試與確認(rèn)人員，大部分調(diào)試與確認(rèn)工作依賴于分包商或供給商，工作質(zhì)量不可控，而業(yè)主或總承包商不得不為每一設(shè)備或系統(tǒng)付出額外費(fèi)用。

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CurrentIssuesRelativetoC&QinChinesePharmaceuticalIndustry（cont.）

當(dāng)前中國醫(yī)藥工業(yè)中調(diào)試與確認(rèn)相關(guān)問題（續(xù)）ThoughseveralQ&Vconsultantsavailable,thescopeandstandardsofworksareundetermined,andthereforebothquantityandqualityoftheirworksarehardtoevaluate.盡管有數(shù)家確認(rèn)與驗(yàn)證咨詢服務(wù)提供商，但工作范圍與標(biāo)準(zhǔn)不明確，因而工作數(shù)量與質(zhì)量都極難評(píng)定。

DuetoabsenceofSMEinsomedisciplines,theQ&Vconsultantssometimescanonlyrevealthedefectsintheproject,butfailtopresentthecost-effectivesolutionsforthem,especiallywhentheGMPconflictswithlocalcodes,e.g.firefightingorEHScodes.因?yàn)橐恍I(yè)教授欠缺，確認(rèn)與驗(yàn)證咨詢服務(wù)提供商有時(shí)僅能揭示項(xiàng)目標(biāo)一些缺點(diǎn)，但不能給出對(duì)應(yīng)經(jīng)濟(jì)有效處理方案，尤其是在GMP與國內(nèi)規(guī)范，如消防、環(huán)境保護(hù)、職業(yè)安全衛(wèi)生規(guī)范發(fā)生沖突時(shí)。

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GaptoCurrentGoodPracticesoftheInternationalPharmaceuticalIndustry與當(dāng)前國際醫(yī)藥工業(yè)良好實(shí)踐差距

Aspects方面China中國International國際MarketingEnvironment市場(chǎng)環(huán)境Obviousdemand,limitedinvestment,developmentrequired需求顯著但投入有限，需要培育Regulardemand,worthtoinvest,matureandnormative需求普通，認(rèn)為投入值得，成熟、規(guī)范Professionals專業(yè)人員Limitedquantity,inexperienced,discipline-absent數(shù)量、經(jīng)驗(yàn)有限，學(xué)科配套不齊全

Abundant,experienced,completedisciplines，high-cost數(shù)量充分，經(jīng)驗(yàn)豐富，學(xué)科齊全,費(fèi)用昂貴Organization機(jī)構(gòu)Temporal,projectbased,latelyinvolve暫時(shí)、基于項(xiàng)目、后期介入Standing,multi-projects,life-cycleinvolved常設(shè)，多項(xiàng)目，全程Implementation執(zhí)行Random,nostrictprocedure,absentoroverlapping隨意，無嚴(yán)格程序，漏項(xiàng)或重合Normative,strictprocedure,integrity規(guī)范、程序嚴(yán)格、過程完整Documentation文件Poorintegrity,irregular,non-real-time，referenceabsent完整性差，不規(guī)范，非實(shí)時(shí)，引用失缺

Goodintegrity,normative,real-time,completereference,credible完整性好，規(guī)范，實(shí)時(shí)，引用齊全可信Approach方法PartlyfollowsISPEBaselineGuide5僅部分參考ISPE調(diào)試與確認(rèn)指南ASTME250007+ISPEBaselineGuide+GAMP5與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮第11頁ISPECHINAANNUALCONFERENCEDefinition定義Commissioning&qualificationservicesintegratedintothepharmaceuticalprojectlifecycle（I-C&QServices)arethevaluableconsultingservicesprovidedbyaprofessionalC&QconsultanttohelpownerorEPCcontractortoimplementthecommissioningandqualificationsofdesign,installation,operation,performanceoffacilities,systems,andequipments,andfinallytheprocessvalidationofthefacilitiesofapharmaceuticalprojectbyapplyingGEP,GMPprinciplesandengineeringexperiences，beginningwithdevelopingtheOPRandextendingthroughallphasesofprojectdeliveryandintooperationandmaintenance.與制藥工程項(xiàng)目全過程相整合調(diào)試與確認(rèn)服務(wù)(I-C&Q服務(wù)）系由專業(yè)調(diào)試與確認(rèn)咨詢商提供有價(jià)值咨詢服務(wù)，應(yīng)用GEP、GMP標(biāo)準(zhǔn)和工程經(jīng)驗(yàn)，從形成業(yè)主項(xiàng)目需求開始擴(kuò)展到項(xiàng)目交付、直到運(yùn)行和維護(hù)等全部階段，提供有價(jià)值咨詢服務(wù)，幫助業(yè)主或總承包商完成制藥工程項(xiàng)目中設(shè)施、系統(tǒng)、設(shè)備調(diào)試以及設(shè)計(jì)、安裝、運(yùn)行、性能等一系列確認(rèn)乃至設(shè)施工藝驗(yàn)證等。DefinitionandContentsofI-C&QServices

I-C&Q服務(wù)定義與內(nèi)容

與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮第12頁Definition(cont.)定義（續(xù)）WhenDoesCommissioningOccur?調(diào)試時(shí)機(jī)Commissioningcanbeginduringpre-design,design,constructionorbuildingstart-up.Theprocesscanoffersignificantlygreaterandmorecosteffectivebenefitswhenitbeginsduringpre-designorearlydesign.

調(diào)試可從設(shè)計(jì)前、設(shè)計(jì)、施工或開車時(shí)候開始。當(dāng)從設(shè)計(jì)前或者設(shè)計(jì)早期開始時(shí)，該過程能產(chǎn)生更大并更經(jīng)濟(jì)有效效益。

Commissioningintegrationintoqualification調(diào)試與確認(rèn)整合Commissioningcansupportqualificationifperformedwithinaqualificationregime.Inthiscase,itiscriticaltodefinetheover-allscopeofthetestsandverificationstobeperformedforasystem,beforestartinganycommissioningorqualificationwork.當(dāng)按確認(rèn)制度來進(jìn)行時(shí)，調(diào)試可用以支持確認(rèn)，關(guān)鍵是在開展調(diào)試與確認(rèn)工作前，應(yīng)定義系統(tǒng)測(cè)試與查證全部范圍。DefinitionandContentsofI-C&QServices

I-C&Q服務(wù)定義與內(nèi)容

與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮第13頁P(yáng)re-DesignDesignConstructionStart-UpOperations&MaintenanceTest&BalanceStart-upTestingDefinition(cont.)--CommissioningSpanofControl定義(續(xù))--調(diào)試跨度控制Commissioning

設(shè)計(jì)前調(diào)試開車測(cè)試設(shè)計(jì)施工開車運(yùn)行及維護(hù)測(cè)試及平衡Source（起源）:D.Colburnetal.()I-C&QC&Q與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮第14頁RiskManagement風(fēng)險(xiǎn)管理DesignReview設(shè)計(jì)審核ChangeManagement變更管理GoodEngineeringPractice良好工程規(guī)范ASTME2500-07:StandardsforSpecification,Design&VerificationofPharmaceutical&BiopharmaceuticalManufacturingSystems&EquipmentDefinition(cont.)--FlexibleApproachASTME2500定義(續(xù))--ASTME2500-07柔性方法15與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮第15頁ISPEBaselineGuide5–DesignInputs設(shè)計(jì)輸入

–ImpactAssessment影響評(píng)定

–DesignQualification設(shè)計(jì)確認(rèn)

–Commissioning調(diào)試·

–MultipleTrialRunstoGetThingsRight屢次試運(yùn)行以達(dá)標(biāo)

–IQ,OQ,PQandAcceptanceCriteriaIQ,OQ,PQ及接收標(biāo)準(zhǔn)

–GEPscopeandQAscopeoverlappedGEP和QA范圍重合

–FocusedonDocumentationDeliverables重視關(guān)注文件

–RigidChangeManagement剛性變更管理ASTME2500–DesignInputs設(shè)計(jì)輸入

–DesignReview設(shè)計(jì)審核

–RiskMitigation降低風(fēng)險(xiǎn)

–CriticalControlParametersDefineAcceptanceCriteria關(guān)鍵控制參數(shù)定義接收標(biāo)準(zhǔn)

–Verification

Testing確認(rèn)測(cè)試

–PerformanceTesting性能測(cè)試

–GEPscopeandQAscopehaveclearboundaryGEP和QA界限清楚

–Process,ProductQualityandPatientSafety工藝，產(chǎn)品質(zhì)量和病人安全

–QualitybyDesign,DesignSpaceandContinuousImprovement質(zhì)量源于設(shè)計(jì)，設(shè)計(jì)空間及連續(xù)改進(jìn)DefinitionandContentsofI-C&QServices

I-C&Q服務(wù)定義與內(nèi)容

Definition(cont.)定義（續(xù)）Source（起源）:

ITPharmaValidationEurope()16與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮第16頁ISPECHINAANNUALCONFERENCEContents服務(wù)內(nèi)容Represents“owner“asanobjectiveadvocate作為目標(biāo)宣傳者代表業(yè)主GuidesthedevelopmentofF-URS,URS指導(dǎo)編制設(shè)施URS及系統(tǒng)URSOrganizesorattendsgapanalysis,impactassessment,riskassessmentandDRorDQ組織或參加偏差分析、影響分析、風(fēng)險(xiǎn)評(píng)定以及設(shè)計(jì)審核或設(shè)計(jì)確認(rèn)Reviewsstandards/strategiesearlyindesign在設(shè)計(jì)階段審核標(biāo)準(zhǔn)/策略DevelopstheCxPlanandVMP編制調(diào)試計(jì)劃及驗(yàn)證總計(jì)劃DefinitionandContentsofI-C&QServices

I-C&Q服務(wù)定義與內(nèi)容

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I-C&Q服務(wù)定義與內(nèi)容

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I-C&Q服務(wù)定義與內(nèi)容

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ServicePacketsBreakdown服務(wù)工作包分解GapanalysisandURSdevelopmentguidance偏差分析及設(shè)施用戶需求編制指導(dǎo)GMPreviewGMP審核SystemImpactAssessmentandValidationMasterPlandevelopment系統(tǒng)影響評(píng)定與驗(yàn)證總計(jì)劃編制QualitysystemprogramandimplementationplandevelopmentGuidance質(zhì)量體系程序及實(shí)施方案編制指導(dǎo)DefinitionandContentsofI-C&QServices

I-C&Q服務(wù)定義與內(nèi)容

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ServicePacketsBreakdown(cont.)

服務(wù)工作包分解（續(xù)）RiskAnalysisandS-E/URSSOP,VPdevelopmentguidance

風(fēng)險(xiǎn)分析及設(shè)備/系統(tǒng)用戶需求、驗(yàn)證計(jì)劃編制指導(dǎo)CommissioningPlanandQualificationProtocoldevelopmentguidance調(diào)試計(jì)劃和確認(rèn)方案編制指導(dǎo)ComponentImpactAssessment,RiskAssessmentguidanceandDQ組件影響分析、風(fēng)險(xiǎn)分析指導(dǎo)與設(shè)計(jì)確認(rèn)IQ，OP，PQguidance安裝確認(rèn)、運(yùn)行確認(rèn)、性能確認(rèn)指導(dǎo)ComputerSystemValidationguidance計(jì)算機(jī)系統(tǒng)驗(yàn)證指導(dǎo)DefinitionandContentsofI-C&QServices

I-C&Q服務(wù)定義與內(nèi)容

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ServicePacketsBreakdown(cont.)

服務(wù)工作包分解（續(xù)）AnalyticalInstrumentQualificationandAnalyticalMethod

ValidationGuide分析儀器確認(rèn)與分析方法驗(yàn)證指導(dǎo)Cleaning,Sterilization,andFumigationValidationguide清潔、滅菌、熏蒸驗(yàn)證指導(dǎo)ProcessValidationguide工藝驗(yàn)證指導(dǎo)DefinitionandContentsofI-C&QServices

I-C&Q服務(wù)定義與內(nèi)容

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ServicesProviderandStakeholders服務(wù)提供商及相關(guān)方

TheQualifiedServiceTeamStructure

合格服務(wù)團(tuán)體人員組成Basedontheprojectscope,resourcerequirements,andthekeystakeholders;取決于項(xiàng)目標(biāo)范圍、資源需求以及主要相關(guān)方;Experiencedandprofessionalinindividualfield;在對(duì)應(yīng)領(lǐng)域含有經(jīng)驗(yàn)和專業(yè)素養(yǎng)Needtounderstandtheroles,responsibilities,andlevelsofauthority;應(yīng)能了解本身角色、責(zé)任以及權(quán)力層次；Haveexcellentcommunication,planning,andcoordinationbetweendifferentparties.與不一樣項(xiàng)目參加方間有很好溝通、計(jì)劃與協(xié)調(diào)。

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ServicesProviderandStakeholders服務(wù)提供商及相關(guān)方

TheQualifiedServiceTeamStructure(cont.)

合格服務(wù)團(tuán)體人員組成（續(xù)）Includingbutnotlimitedto,包含但不限于，Teamleader團(tuán)體領(lǐng)導(dǎo)Complianceandregulatoryexpert合規(guī)和法規(guī)教授MechanicalC&Qengineer(HVAC,utilities)

機(jī)械調(diào)試與確認(rèn)工程師（暖通、公用）Processequipment/systemC&Qengineer

工藝設(shè)備、工藝系統(tǒng)調(diào)試與確認(rèn)工程師與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮第24頁ISPECHINAANNUALCONFERENCE

ServicesProviderandStakeholders服務(wù)提供商及相關(guān)方

TheQualifiedServiceTeamStructure(cont.)

合格服務(wù)團(tuán)體人員組成（續(xù)）Computersystemvalidationengineer(softwareandhardware)計(jì)算機(jī)系統(tǒng)驗(yàn)證工程師AMVengineerandprocessvalidationengineer分析方法驗(yàn)證工程師及工藝驗(yàn)證工程師Cleaning，sterilization,andfumigationvalidationengineer清潔，滅菌，熏蒸驗(yàn)證工程師Documentcoordinatorandtechnicalwriter文件協(xié)調(diào)控制員及技術(shù)文件編制人員

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ServicesProviderandStakeholders服務(wù)提供商及相關(guān)方

TheQualifiedServiceTeamStructure(cont.)

合格服務(wù)團(tuán)體人員組成（續(xù)）Outsourcesupportsubjectmatterexpertsofcomplianceandregulatory,mechanical(HVAC,utilities),process&equipment,cleanfinishing,operation,QC/QA,QMSetc.合規(guī)和法規(guī)、機(jī)械（暖通、公用）、工藝與設(shè)備、潔凈裝修、運(yùn)行、質(zhì)量控制與質(zhì)量確保、質(zhì)量管理體系等外部學(xué)科問題支持教授。

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OtherProjectParties其它項(xiàng)目參加方A/Econsultants工程設(shè)計(jì)Procurement采購Construction施工Projectmanagement項(xiàng)目管理Commissioningleadersorcoordinatorfromcontractorsandowner承包商、業(yè)主調(diào)試責(zé)任人或協(xié)調(diào)員

Operations/Production,maintenance,R&D,EHS,QC,QA,Qualification&Validationfromtheowner業(yè)主生產(chǎn)運(yùn)行、維護(hù)、研發(fā)、環(huán)境保護(hù)及健康安全、QC、QA、確認(rèn)與驗(yàn)證等部門ServicesProviderandStakeholders服務(wù)提供商及相關(guān)方

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The

Authorities監(jiān)管部門Food&DrugAdministration食品藥品監(jiān)督部門Municipalplanning&constructionadministration規(guī)劃、建設(shè)管理部門EnvironmentalProtection環(huán)境保護(hù)部門Fireauthority消防部門SafetySupervisionAdministration安全監(jiān)督部門LaborProtection勞動(dòng)保護(hù)部門QualitySupervision質(zhì)量監(jiān)督部門

ServicesProviderandStakeholders服務(wù)提供商及相關(guān)方

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RegulatoryRequirements法規(guī)要求

Necessity必要性

Source（起源）:R.E.ChewandD.Petko()EUGMPAnnex15andSFDAGMPChap.7“QualificationandValidation”definetherequirements.歐盟GMP附錄15和中國GMP第七章“確認(rèn)與驗(yàn)證”有明確要求。RelationshipofASTMStandardtoGMPregulationsandguidancedocumentsASTM標(biāo)準(zhǔn)與GMP法規(guī)和指南文件關(guān)系日本美國歐盟諸如CFR211.68“設(shè)備應(yīng)按書面程序進(jìn)行校驗(yàn)、檢驗(yàn)、或查對(duì)以確保其恰當(dāng)性能”等條款是確認(rèn)基礎(chǔ)ICHQ9質(zhì)量風(fēng)險(xiǎn)管理可用來決定“確認(rèn)”范圍指導(dǎo)怎樣執(zhí)行ASTM標(biāo)準(zhǔn)主要原理及基本標(biāo)準(zhǔn)說明基于風(fēng)險(xiǎn)查證（或確認(rèn)）原理及基本標(biāo)準(zhǔn)與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮第29頁

BenefitstotheOwner為業(yè)主帶來好處Riskcontrolledearlier風(fēng)險(xiǎn)及早得到控制Reducetimeandcosttoachieveandmaintaincompliance

降低項(xiàng)目完成所花費(fèi)用與時(shí)間并維持項(xiàng)目標(biāo)合規(guī)性Reducechangeordersduringconstruction降低施工過程變更令Lesswaste&repetition更少浪費(fèi)與重復(fù)Reduceprojectdelays較少項(xiàng)目推遲Shortenbuildingturnoverperiod縮短建筑交付周期ValidationteamandQMSsetup建立驗(yàn)證團(tuán)體和質(zhì)量管理體系Earlierreleasedandcommercialmanufacture

更早地經(jīng)過認(rèn)證并投入商業(yè)生產(chǎn)

Necessity必要性

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BenefitstotheOwner(cont.)為業(yè)主帶來好處(續(xù)）Costeffectiveoperationandmaintenance

經(jīng)濟(jì)高效運(yùn)行及維護(hù)Reduceequipmentreplacement降低設(shè)備更換Betterknowledge,understandingofsystems對(duì)系統(tǒng)更加好認(rèn)識(shí)和了解Bettertrainedoperationsstaff

更加好地培訓(xùn)運(yùn)行團(tuán)體Operationsandmaintenancemanualsarecompleteandsubmittedatprojectturnover.

運(yùn)行及維護(hù)手冊(cè)完成并在項(xiàng)目交付時(shí)提交Necessity必要性

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BenefitstotheContractors對(duì)承包商好處Betterplanningwillresultinimprovedinstallation愈加好計(jì)劃可造成安裝改進(jìn)Moreemphasisonqualitycontrolonwhatmatters對(duì)質(zhì)量控制愈加強(qiáng)調(diào)Quickerresolutionofproblems(identifyproblemsduringQC)更加快地處理問題（在QC過程中界定問題）Increaselikelihoodofcompletingprojectonschedule–maximizeprofit提升按時(shí)完成項(xiàng)目標(biāo)可能性—利潤最大化Reducepost-constructioncallbacks–preserveprofit降低施工后召回—保護(hù)利潤Necessity必要性

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BenefitstotheAuthorities對(duì)監(jiān)管部門好處Genuine,validandsystemicdocumentations

文件真實(shí)、有效、系統(tǒng)Easyofinspection便于檢驗(yàn)Genuine,crediblerecordsandtrends

真實(shí)可信統(tǒng)計(jì)與趨勢(shì)Easyofsupervision便于監(jiān)管Clearmanagementprograms,integralapprovalsinmanufacturer’ssite廠商管理程序清楚，審批完整Easyofinvestigationafterwards便于事后追究Necessity必要性

與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮第33頁ImplementationFlowofPharmaceuticalProject

制藥工業(yè)項(xiàng)目實(shí)施流程ProductionStart有效投產(chǎn)FeasibilityStudy可行性研究ConceptDesign概念設(shè)計(jì)Procurement采購Construction

施工DetailEngineering詳細(xì)設(shè)計(jì)SupportValidation驗(yàn)證支持C&Q

調(diào)試與確認(rèn)Decision“GO”客戶決定工程繼續(xù)進(jìn)行Basic+Ext.BasicEngineering基本＋擴(kuò)充設(shè)計(jì)FinalinvestmentDecision客戶做出最終投資決定CostEstimate造價(jià)估算20%CostEstimate造價(jià)估算

10%ConceptPhase

概念階段DesignPhase

設(shè)計(jì)階段ExecutionPhase

實(shí)施階段

HandOver交付ValidationPhase驗(yàn)證階段MaintenanceCustomerService維修/客戶服務(wù)FacilityManagement設(shè)施管理SecondOpinionValueEngineering修改/補(bǔ)充Implementation實(shí)施

Workflow

工作流程Acknowledgement（感激）:InstructionfromMr.D.W.Vincent與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮第34頁F(設(shè)施)-URSGA偏差分析BOD設(shè)計(jì)基礎(chǔ)VMP驗(yàn)證總計(jì)劃RA風(fēng)險(xiǎn)分析E/S(設(shè)備/系統(tǒng))-URSVP驗(yàn)證計(jì)劃CSVFD/FS功效設(shè)計(jì)/說明DD/DS詳細(xì)設(shè)計(jì)/設(shè)計(jì)說明CP(FAT,SAT,etc.),Qual.Protocol調(diào)試計(jì)劃及確認(rèn)方案PQ性能確認(rèn)OQ運(yùn)行確認(rèn)IQ安裝確認(rèn)Commissioning(FAT/SAT,etc.)Exec.調(diào)試（工廠/現(xiàn)場(chǎng)驗(yàn)收測(cè)試等）執(zhí)行DQ設(shè)計(jì)確認(rèn)Procurement&Construction采購施工CV清潔驗(yàn)證SterilizationValidation滅菌驗(yàn)證PV工藝驗(yàn)證MediumFill培養(yǎng)基灌裝UtilityQua/Val公用系統(tǒng)確認(rèn)/驗(yàn)證FumigationValidation熏蒸驗(yàn)證AIQ分析儀器確認(rèn)CSV計(jì)算機(jī)系統(tǒng)驗(yàn)證CSV計(jì)算機(jī)系統(tǒng)驗(yàn)證CSV計(jì)算機(jī)系統(tǒng)驗(yàn)證AMV分析方法驗(yàn)證SIA系統(tǒng)影響評(píng)定GMPRev.GMP審核Implementation實(shí)施

Workflow

工作流程

Acknowledgement（感激）:InstructionfromMr.C.Bachofen與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮第35頁Workflow—abriefcasestudy(WFIsystem)

工作流程–簡略案例分析(注射用水系統(tǒng)）Specifythefinalusers,capacity,standards，etc.tobefollowedforWFI.systeminF-URS在設(shè)施URS中明確注射用水系統(tǒng)終端用戶、供給能力以及遵照標(biāo)準(zhǔn)等。ImplementGAfortherenovatedsystems.

對(duì)改造系統(tǒng)進(jìn)行偏差分析。DeveloptheschematicdesignofWFIsystem(e.g.MB,PFD，mainequipmentlist)intheBODofthefacility（designconsultant).在設(shè)施設(shè)計(jì)基礎(chǔ)中進(jìn)行注射用水系統(tǒng)方案設(shè)計(jì)（物料平衡、工藝流程圖,主要設(shè)備表等）(設(shè)計(jì)咨詢方）。Implementation實(shí)施

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工作流程–簡略案例分析(注射用水系統(tǒng)）(續(xù)）ImplementtheIAoftheWFIsystemaccordingtothecriteria.

按照判據(jù)進(jìn)行注射用水影響評(píng)定。SpecifythelevelofC&Qs(includingCSV)andtherationaleofthesysteminVMP.在驗(yàn)證總計(jì)劃中說明調(diào)試確認(rèn)(包含計(jì)算機(jī)系統(tǒng)驗(yàn)證）程度及原因.DeveloptheURSofthesystem(includingtheC&Qrequirement),VPbasedonRA.在風(fēng)險(xiǎn)分析基礎(chǔ)上編制系統(tǒng)URS及驗(yàn)證計(jì)劃.Implementation實(shí)施

與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮第37頁Workflow—abriefcasestudy(WFIsystem)（cont.)

工作流程–簡略案例分析(注射用水系統(tǒng)）(續(xù)）DevelopFS、DSfortheWFIsystem(BD,DD—designconsultantorcontractor).編制注射用水系統(tǒng)功效說明、設(shè)計(jì)說明（基礎(chǔ)設(shè)計(jì)、詳細(xì)設(shè)計(jì)—設(shè)計(jì)方或承包商）。DeveloptheCommissioning(e.g.FAT/SAT)planandDQ、IQ、OQprotocolsfortheWFIsystemwithaC&Qintegratedapproach.以調(diào)試與確認(rèn)相整合方式編制調(diào)試（如FAT/SAT）計(jì)劃和DQ、IQ、OQ方案。ImplementtheDQoftheWFIsystemwithstructuralreviewapproachandFEMA(basedonC-IA)采取結(jié)構(gòu)化審核方式和建立在部件影響評(píng)定基礎(chǔ)上潛在故障形式和影響分析（設(shè)計(jì)FMEA)進(jìn)行注射用水系統(tǒng)設(shè)計(jì)確認(rèn)。Implementation實(shí)施

與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮第38頁Workflow—abriefcasestudy(WFIsystem)（cont.)

工作流程–簡略案例分析(注射用水系統(tǒng)）(續(xù)）Implementtheconstruction、commissioning、IQ、CSV、OQaccordingtotheapprovedDD、commissioningplanandqualificationprotocolswiththeintegratedapproach采取整合方式按同意詳細(xì)設(shè)計(jì)、調(diào)試計(jì)劃和確認(rèn)方案實(shí)施注射用水系統(tǒng)施工、調(diào)試、安裝確認(rèn)、計(jì)算機(jī)系統(tǒng)驗(yàn)證、運(yùn)行確認(rèn)。ImplementPQ/validation（approvetheSOPs,verifycontrol,verifylong-termcontrol)oftheWFIsystembasedonOQ

,andrelativeAIQ、AMV、relativeCV、SV、U-Q/V.在運(yùn)行確認(rèn)以及相關(guān)分析儀器確認(rèn)、分析方法驗(yàn)證、清潔/消毒驗(yàn)證，公用系統(tǒng)確認(rèn)/驗(yàn)證基礎(chǔ)上實(shí)施PQ或注射用水系統(tǒng)驗(yàn)證(水質(zhì)檢測(cè)經(jīng)過并同意運(yùn)行SOP、驗(yàn)證受控、驗(yàn)證長久受控）。Implementation實(shí)施

與制藥工程項(xiàng)目全過程相整合的調(diào)試與確認(rèn)服務(wù)盧浩榮第39頁ISPECHINAANNUALCONFERENCE

InterfaceswithOtherProjectParties與其它項(xiàng)目參加方接口

Implementation實(shí)施

用戶需求規(guī)格（URS）1Contracts,FS,DS采購協(xié)議、說明書和規(guī)格2SamplingRecords廠家提供試樣統(tǒng)計(jì)2FAT/SAT1,I&CRecords廠家安裝和試車4040統(tǒng)計(jì)2ProcessR&DRecords工藝試驗(yàn)和統(tǒng)計(jì)2設(shè)計(jì)確認(rèn)（DQ）1，3安裝確認(rèn)（IQ）1操作確認(rèn)（OQ）1性能確認(rèn)（PQ）1工藝驗(yàn)證（PV）1SOPofOperation,Clean,MaintainandValidation操作、清潔、維護(hù)和驗(yàn)證管理等SOP1ProductionMasterRecords(CPP,Controllimit,SamplingPlan,etc)生產(chǎn)主統(tǒng)計(jì)（工藝控制點(diǎn)、控制范圍、取樣計(jì)劃等）1Formulation&Process

配方和生產(chǎn)工藝4Non-GMPDocuments非GMP文件GMPDocumentsGMP文件Support

提供支持1-Reviewed&approvedaccordingtoprocedures,whengapsoccur,shouldexplain,andinvestigatewhennecessary.應(yīng)該按一定程序?qū)徍撕屯?，?shí)施過程中如有偏差，應(yīng)解釋，必要時(shí)進(jìn)行調(diào)查。2-Canbedevelopedanduseddirectly,gapsoccuratimplementationarenotrequiredtoexplain.可直接編寫和使用，不一定需要解釋實(shí)施過程中偏差。3-DQisaregulatoryrequirementinEU,butnotinUS.在歐盟為法規(guī)要求，在美國非法規(guī)要求.4-Reviewedandapprovedbyauthority,changeshouldbecontrolledaccordingtoregulatory.由主管當(dāng)局審核和同意，變更應(yīng)遵照法定程序。Vendor/Contractor供給商/承包商

Owner(+Consultant)業(yè)主(+咨詢方)Owner業(yè)主Owner(+Consultant)業(yè)主(+咨詢方)Owner(+Consultant)業(yè)主(+咨詢方)Source（起源）:Y.Liu()與制藥工程項(xiàng)目全過程相整合的調(diào)試