降低OQC不良項(xiàng)目概述教學(xué)課件

降低OQC不良項(xiàng)目TRACTIONID:528-38096enovoJun.12.2019ProjectLeader:LuBinProjectChampion:HaiJunXieProjectSponsor:JackZhu/KevinLiProjectMentor:SeanShenleansixsigmaFinanceLiuChaoCoreTeamGuiLinZheng、ChangChunXiong、Guo-ZhongZhouYongXiangYang,Hou-BaoLuan,Ping-LiZengResume口WhoanDepartment:AssemblyProcessEngineerDepWorkinLenovo:fromSep29,2019-nowYBcertificated:Feb2019GBtraining:Jun2019uwhereMyteamis:myresponsibilityTeamFunction'sResponsibilityOverallOOB/DOACustomercomplaintcoordinatorechnicalcommitteeorganizermanufacturingAdvancedtechnologyresearchengineer(PME)OptimizePMPSPcprocessMfgEngineerPMO、項(xiàng)目總述檢查表材料三、項(xiàng)目的詳細(xì)資料(按DMA|CS步驟)項(xiàng)目總述目錄核心及擴(kuò)展團(tuán)隊(duì)項(xiàng)目概述項(xiàng)目的主要成果衡量指標(biāo)達(dá)成情況監(jiān)控指標(biāo)達(dá)成情況后續(xù)的控制方法項(xiàng)目收益交流分享核心及擴(kuò)展團(tuán)隊(duì)ProductivityChampion:丁曉輝,李仕潤ProcessOwner:謝海軍Leader:陸斌Sponsor:沈溪金·Mentor:劉日彬核心團(tuán)隊(duì)成員欒厚寶品質(zhì)主管熊昌春生產(chǎn)主管·曾蘋歷品質(zhì)助理?xiàng)钣老楣ぱb工程師鄭桂林-工程主管項(xiàng)目概述問題描述范圍1、FY1售后反饋工廠段問題點(diǎn)沒有得到根·生產(chǎn)二處裝配段正常機(jī)型量產(chǎn)品除,急需改善不包括外加工、ODM、試產(chǎn)機(jī)型,Tablet)SP機(jī)型的全面上市,制造能力確定但經(jīng)驗(yàn)不足,制程控制能力日趨完善但尚存不衡量指標(biāo)(Y)指標(biāo)定義及現(xiàn)狀水平入庫不良率OQCOQC:不良數(shù)÷抽檢數(shù)×100萬現(xiàn)狀水平:FY11考核指標(biāo)2000PPM,實(shí)際達(dá)成2441PPM目標(biāo)收益76萬元RMB(實(shí)際已發(fā)生收益1800PPM350萬元RMB(FY13預(yù)估收益)衡量指標(biāo)達(dá)成情況衡量指標(biāo)(Y)的達(dá)成狀況SPOQC趨勢(shì)圖改善前平均2385PPM改善后平均1737PPMFY11-FY11.FY11-FY11-FY12.FY12.FY12.FY12.FY12.FY12.FY12.FY12.FY12.FY12.0910111201920304050607080910說明:通過降低OQC項(xiàng)目開展,廈門工廠OQC從改善前平均2385PPM降低至改善后平均1737PPM,項(xiàng)目超目標(biāo)達(dá)成監(jiān)控指標(biāo)達(dá)成情況改善期間UPPH趨勢(shì)圖4.142月8月匚系列2.993004.12說明:隨著OQC不良的降低,裝配段UPPH呈上升趨勢(shì)。項(xiàng)目收益c改普收益測(cè)算H標(biāo)Be批直通率體(%1802:5101:352123試收益(RMB)VSBefore230113078293761235006惠少維費(fèi)用RMB)V5Target1287117497613727635645251201932635676526佳僂費(fèi)用+減少人工挑述費(fèi)加甕品數(shù)*單臺(tái)雜亡費(fèi)用+增加良品數(shù)量人工挑選平臺(tái)費(fèi)用抹選殘用=改芒拷選到1臺(tái)不合格,則需要回增加抽檢100臺(tái),故需要0分選1人,裝配工時(shí)牢為說明:項(xiàng)目收益經(jīng)MIDH財(cái)務(wù)經(jīng)營分析主管確認(rèn)項(xiàng)目收益Subject:FE:0Q不民RE:RE:RE項(xiàng)目名種降飯0不民,研忙確認(rèn)財(cái)務(wù)權(quán)空輸出確認(rèn)都件;…否復(fù):Fw:MFGLSSprojects好的,謝討,我認(rèn)為財(cái)多收益沒有問題69:angz1elencwoH(MobleInternetandDigitalHoNeveRegion1UzezhongyuanChaoyangDistrictBeijing1050