LPA逐層工藝審查簡述

本資料來源1Copywrite@2005byDaimlerChrysler

LayeredProcessAudit(LPA)

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orPROCESS

LPACHECKLISTQUESTION

CORRECTIVEACTIONRECEIVING

INSPECTION

IfpartsaretaggedwithredNon-ConformanceTag,isthetagcompletewith1)partnumber,2)dateand3)descriptionofthediscrepancy4)disposition?

NotifyReceivingInspectionSupervisor.MOLDING

Verifymachineprocesssettingsarecorrectaspertheset-upsheet.

NotifyMoldingManager.InformQualityInspectortobegincontainment.

Verifythattheoperatorsarecheckingforandremovinganyflashfromedgesofthemoldedpart

NotifyMoldingManager.InformQualityInspectortobegincontainmentandinitiateaC.A.R..

Verifythattheoperatorsaredocumentingflashremovalonoperatorinspectionform.

Notifydepartmentsupervisor.HEATSTAKE

Istheoperatorusingthedigitaldial-indicatortocheckthestakeheightofassemblyasperinspectioninstructions?

Notifydepartmentsupervisor.(ErrorDetectiondeviceatnextstationissettorejectnonconformingparts.)

Verifythatthe#2temperaturegagereadsbetween140and150degreesFahrenheit

NotifyareasupervisorandEngineeringManager.InformQualityInspectortobegincontainment.ASSEMBLY

Verifytheoperatorisapplyinggreaseonboththespringandpivotpin

NotifyAssemblySupervisorInformQualityInspectortobegincontainmentandinitiateaC.A.R..

Verifyonthreeassembliesthatthepartsarefreeofexcessgreaseandflash.

NotifyAssemblySupervisorInformQualityInspectortobegincontainment.

Verifythatthehandleoperatessmoothlywithoutbindingorsqueak

NotifyAssemblySupervisorInformQualityInspectortobegincontainment.SHIPPING

Usingonepartfromthetopofapackedtray,verifythatthepartnumberstampedonthepartmatchesthepalletlabel

NotifyMaterialsManagerInformQualityInspectortobegincontainmentandinitiateaC.A.R..

Verifythatshippinglabeloneachwrappedpallethasabluedotwithinitialsanddate

NotifyMaterialsManager