催化管道、設(shè)備施工便攜手冊(cè)

催化管道、設(shè)備施工便攜手冊(cè)

編制：吳俊、武玉濤

審核：付恒

審批：夏吉龍

中國(guó)石油天然氣第七建設(shè)公司

欽州項(xiàng)目經(jīng)理部

2009年6月

目錄

一管子3

1編碼構(gòu)成（技術(shù)條件）................................................................4

2名稱及規(guī)格...........................................................................9

二管件....................................................................................10

1彎頭（Elbow）......................................................................10

2三通（Tee）.........................................................................11

3其他管件............................................................................11

三管道縮寫(xiě)詞匯總.........................................................................16

四催化焊接...............................................................................17

1催化焊材選用表......................................................................17

2催化焊材烘干表......................................................................18

五催化設(shè)備熱處理.........................................................................19

1催化兩器熱處理......................................................................19

2分儲(chǔ)塔熱處理工藝參數(shù)及曲線.........................................................20

六催化管道熱處理.........................................................................22

1催化管道熱處理......................................................................22

七管道色標(biāo)管理規(guī)定.......................................................................23

公司質(zhì)量方針

全員參與，追求卓越，永遠(yuǎn)適應(yīng)和滿足顧客要求。

項(xiàng)目質(zhì)■目標(biāo)

合同履約率100%；

采購(gòu)物資質(zhì)量進(jìn)場(chǎng)合格率100%；

工程質(zhì)量合格率100%；

單位工程驗(yàn)交一次合格率100%；

焊接一次合格率：焊條電弧焊＞96%,自動(dòng)焊＞97%,家電聯(lián)焊298機(jī)

試運(yùn)投產(chǎn)安全穩(wěn)妥一次成功；

重大質(zhì)量事故為零。

一管子

1編碼構(gòu)成(技術(shù)條件)

1.1材料代碼由六部分組成，每部分問(wèn)用逗號(hào)(,)隔開(kāi)；第一部分為名稱，第二部分為結(jié)構(gòu)形式，第

三部分為端口形式，第四部分為壁厚等級(jí)，第五部分為材料代號(hào)，第六部分為具體材質(zhì)，第七部分制造

標(biāo)準(zhǔn)，第八部份為尺寸及理論重量對(duì)應(yīng)表。

如：PIPE,SMLS,BE,S-STD,CS20#GB/T8163,ASME-B36.10M

PIPE,SMLS,BE,19MMTUCK,CS20GGB5310,SH3405

PIPE.LSAW,BE,S-STD,CSL245GB/T9711.1,ASME-B36.10M

PIPE.SMLS.BE,S-40S.SSASIMA312GR.TP304H,ASME-B36.19M

1.2結(jié)構(gòu)形式

字母結(jié)構(gòu)形式代表含義備注

SMLS無(wú)縫

EFW電熔焊

LSAW直縫埋弧焊

1.3端面形式

字母端面形式代表含義備注

BE帶坡口端

PE平口端

NPT螺紋端

MNPT陽(yáng)制公稱管螺紋

1.4壁厚等級(jí)

依據(jù)的標(biāo)準(zhǔn)有SH3405,ASMEB16.10M.ASMEBl6.19M.

SH3405管子壁厚等級(jí)表如下,ASMEBl6.10M.ASMEB16.19M詳見(jiàn)相應(yīng)標(biāo)準(zhǔn)。

PTINCSERVICESYMBOLS?內(nèi)介?等，NUMBERING■■崢注

wetssFUIDXEM*

FUELOt....

IXHTSUA8■那*NSULATXMTMCOCSSM■■良

KAVrSLOFOCMSULATXM.TRAC*TYPCMM

SEALNGOC.?,￡CLASSKjg￡R??????

FLUSMNGOC."Il岫MQUUfllUNUMMM

SCCTCNNU*a星-9

LQUEFOPCTROLEUMGAS?化方■/

LOOLOOPRESSURESTEAMtfctU■八fCSERVKCsneous,育介JtR,

LOOMKSSUMSTUMMSAIBCsm會(huì)號(hào)內(nèi)侵

"TNM(R,尢，

MSMWVMPRESSURE中HR

esEXHAUSTSTEAM￡,

STUMCONMNUU.W點(diǎn)

TEirtMO”TS

HCSHVATERgHB<

INSULATIONSYMBOLS

OMAafWATUIISIK

XWUTCOWATCHa?jK

COLDcoeewvATCN像，

DeSALTEDWATER及■水

EUCTRCTWACW電曾2

”UW

KOTCOMSERVATCM

COOL?C?ATCR

—MCIWIOTCCTK*人J|假，

COOLMCWATER餐50?“”)

STUMEACHBA#B

NOTWATWBA

*>TVATERTRACIDSAWft

BCMRrtwWATtW”蛆K

(M.YWASTEBATER*■99★

SOUWASTEBATER水

WATCT?，水

AMIAdWUIVATERg4lEQUIPMLNTDESIGNATION

UQUOAIMOMA?

C4USTCRUDGC?AEJCCHA?￡W?MtOXXXD侯姓?！?S

CAU5TCUOUOM*CCOLUMNS?

ASACOSLUOCC”0DRUMS.RECEhCRSMO-SCOXXOUSRJECTCNTAMIS<?

GO4MFURC90MeEXCHAMCWS.S<U.&TUBE.ETC.??<

BCXMCALS史??！！QMCTOH，射■

LOLIAMOK.1F<ATER力修?

?0RCM?WMftCOtTRESSOAS.BLOVCRS.FANS&?.JK.Ki

LSVIXANSOLVDiTt?HVtascciiJMOuStMauOMGVCCULOCCXVALVC.>4?99X4ioN

JUWTCMSYSTEM.UMVZ憶OFANSCMXMT.iMIAft.

RSVRKMSOLVCNT

STEAMSEPAlUTOa.OSTMeuTOft.SFRAVMOZZLf..分”

<yrg■

STATKSt.DtHTtMATUt.BUTTBl—VA&.VI.*??<?.M*,??

3,體

C，PlM??

FCFUELGAS

KPACXACC<?

OGOTrGAS干，

R0C，8<1?

TGTM.CASK

$1SWCtRat*

OCOFFCASM5.

8F1.TERANOSTRAMR

nrtucus■■

SCSMCAS■值,

WCPURCCCAS火M

NCMOM-COtCCMOAMC3襁，

*3AMM9MIA■CROSS-TEDCSIGNATION?*1**<?

RARKMAMNCMA**

K?HYORoaN.,

02WTCCN■/

M2EHOCHA

81CA*t?OOXOC二Hl*

0AA1TNGNUWEROFXSTRATIOM-SOURCE

COCA?O*MOM>XC€-?<t-1TQTHSSECTIONORB#<?ERMan

K?WTDROCENSUL￡O￡?e<

S02SULfl*OCXCCMAMLXCONTHUITYAAAOV

CACC^WESSCTg?■空，(ACROSSSECTIONBATTERYIMTS>

PAPLANTAR?空，

?RSTmjMKNTAlt?A

_____A^COOARYLNECONTWUTY▲—4f的魚(yú)■,上

H.GFLAKGASaA?5,M(ACROSSSECTKMBATTERYLMTS)

CATCATMYST■化川

SOLSOLVCNT.K

/??\UTUTYLMECONTKUITYSYMBOLJIXB<M<WW<

MOKATTRAMSFEAOC”■'(ACROSSSECTIOHBATTERYLMT$>

?▲tfOMOETHMCLAIM?乙??

g￡AMETNYtOCTMANOLAaM二乙”

CMWCMLLEOWATER

--------1-----------sCONTWUITYSYMBOLaiMWAUfft

eSASHVATER^54-------------1-----------Z(ACROSSUMTBATTERYIMT^)

LU6LUBE8Rlt?

eV(NT$onATim9KMC0(F$llt至氣

BOBLOOOOOR*A??IVff4C

66MTCMTTEMTOlOWOOawMt,用

BCCMT??JOU5—WON0?仿停

REFREFRCCRAMT

AMDMMD*AMM*

IB*18MCSSUACKM.CRfttO“必看屋?"*

由MUXJMPRESSUREBOLERFEWWATER.M”—

——MCSSUREFlMCftftAff

L"io?"wtux*

SH3405-96

3憫管尺寸系列

31奧氏體不榜記無(wú)■幗管的尺寸加理給周量見(jiàn)表3-1.

?3-1奧氏體不銹■無(wú)■斜管尺寸和理論質(zhì)■

壁厚及工論廈Bt

公稱直徑外徑

SCHSsSCHlOnSCH20sSCH40SSCH80?

DNmm

mmkg/mmmkg/mmmkg/mmmkg/mmmkg/m

10171.20.471.60.622.00.752.50.913.21.11

15221.60.822.0I.002.51.223.01.434.01.80

20271.61.022.01.252.51.533.01.804.02.30

25341.61.302.82.193.02.333.52.674.53.32

(32)421.61.622.82.753.02.933.53.375.04.63

4048L61.862.83.173.03.384.04.415.05.38

50601.62.342.84.013.54.954-05.615.57.50

(65)762.03.703.0SUB3.56.355.08.897.012.09

80892.04.363.08464.08.515.511.507.515.30

1001142.05.613.08.334.011.016.016.228.522.45

(125)1402.89.623.511.965.016.906.521.729.531.03

1501682.811.583.514.415.020.407.028.2111-043.23

2002192.815.154-021.536.534.578.042.2513.067.03

2502733.523.614.026.936.5f43.369.562.6615.096.87

3003254.032.134.536.106.551.829.575.0217.0131.06

3S03564.035.245.043.93

4004064.545.225.050.18

使，①公事發(fā)厚《過(guò)SCH8保的不倚機(jī)側(cè)■我入3-2

②如實(shí)娥以下的效裾已短過(guò)我國(guó)現(xiàn)仔的初看柝痛的妮梅花國(guó)?

⑧■柏號(hào)，不撐用使用.

SH3405-96

3.2?索朝、合金物無(wú)縫用臂的尺寸和理論質(zhì)量見(jiàn)表3—2.

*3-2硅*斜、合金制無(wú)?斜管的尺寸和理論屐■

壁厚及現(xiàn)坨質(zhì)俄

公募直徑外徑

SCH20SCH30SCH40SCH60SCH80

DNmm

mmkg/mmmkg/mmm%/mmmkg/mmmkg/m

10172.50.893.51.17

15223.01.414.01.78

20273.01.784.02.27

25343.52.634.53.27

(32)423.53.33s.o4.56

40484.04.345-05.30

50603.54.834.05.525.06.785.57.39

(65)764.57.935.08.756.010.367.011.91

8089的59.385.511.336.513.227.515.07

1001145.013.446.015.987.018.478.522.11

—

(125)1405.016.65&521.40&026.049.530.57

)501685.520.046.S25.897.021.799.537.1311.042.59

2002106.534.067.036.60a.o41.6310.051.5413.066.04

2502736.542.728.052.289.561.7313.083.3515.095.43

3003256.551.058.566.3410.077.6814.0107.3717.0129.12

3503568.068.659.581.1711.093.5815.0126.1419.0157.90

4004068.078.529.592.8913.0125.9917.0163.0822.0208.33

45。4578.088.5811.0120.9814.0152.9419.0205.2224.0256.27

50050?9.5116.7813.0158.6915.0182.3620.0240.6826.0309.04

SS05599.5>28.73)3.0175.0417.0227.2222.0291.3328.0366.64

?006109.5140.0814.0205.7618.0262.7825.0360.6532.0456.11

SH340S96

?*3-2

壁厚及?論質(zhì)量

公稱直松外役

SCH100SCH120SCH140SCH160xxs

DNmm

mmk</mmmkg/mmmkg/mmmkg/mmmkg/m

1017

15225.02.107.52.68

20275.52.928.03.75

25346.54.419.05.55

(32)426.55.6910.07.89

40487.07.08iao9.37

50607.09.】$8.510.7911.013.29

(65)768.013.429.515.5814.021.40

80899.017.76u.o21.1615.027.37

10011411.027.9414.0345217.040.66

(125)14813.040.7116.048.9319.056.69

13。16814.053.1718.066.5822.079.21

20021915.075.4618.089.2220.09&1524.0115.412X0111.17

25027318.01】3?1922.013G.1725.0J52.8928.0169.172S.0152.89

30032522.0164.3825.0184.9528.0205.0734.0244.0026.0191.71

35035624.0196.4928.0226.4832.0255.6736.0284.08

40040626.0243.6432.02911336.0328.4740.0361.02

45045730.0315.8935.0364.2340.0411.3345.0;457.20

500S0832.0375.6238.0440.4345.05147950.0564.71

55055935.0452.2642.0535.4748.0604.8654.0672.48

60061。3?.O536.0145.0626.9852.0715.5360.0813.78

法：①41實(shí)纜以下的敷?已愆過(guò)表明曼什的網(wǎng)管椎準(zhǔn)的短格危國(guó)J

②?”號(hào)專不舞其仗用.

L5材料代號(hào)

如：CS20#GB/T8163分別表示碳鋼20鋼輸送流體用無(wú)縫鋼管，整個(gè)部分代表管子材質(zhì)。

CS表示碳鋼，是c