ISA-95的企業(yè)控制系統(tǒng)集成標(biāo)準(zhǔn)B2MML企業(yè)制造標(biāo)記語(yǔ)言ppt課件

1、May 2, 2006,1,OAGi General Meeting ISA-95 - B2MML Briefing,ISA-95Enterprise-Control System Integration StandardB2MMLBusiness To Manufacturing Markup Language,Dave Emerson WBF XML Working Group Chair ,OAGi General Meeting ISA-95 - B2MML Briefing,2,May 2, 2006,ISA,ISA Professional organization Standar

2、ds developer in association with ANSI SP95 The ISA Standards & Practices Committee number 95 Purpose: To create a standard that will define the interface between control functions and other enterprise functions ISA-95 The actual standard produced by the SP95 committee U.S. ANSI/ISA standard IEC & IS

3、O International standards groups IEC 62264-1:2003 and IEC 62264-2:2004 are “dual logo” standards International version of ISA-95,OAGi General Meeting ISA-95 - B2MML Briefing,3,May 2, 2006,Companies Participating in SP95,ABB Arla Foods AspenTech Dupont Eli Lilly Emerson Process Management Fluor Gener

4、al Electric Invensys-Wonderware Lighthammer,Lund University, Sweden Lyondell Equistar Microsoft Nestle Novo Nordisk Proctor & Gamble Purdue University Rockwell Automation SAP Siemens Yokogawa,OAGi General Meeting ISA-95 - B2MML Briefing,4,May 2, 2006,WBF,Professional organization promoting the excha

5、nge of information on the management, operation and automation of batch process manufacturing Initially focused on the ISA-88 batch control standard Focus expanded to include ISA-95 to all types of process automation Working Groups Opportunity for WBF members to collaborate XML Working Group created

6、 B2MML & BatchML,OAGi General Meeting ISA-95 - B2MML Briefing,5,May 2, 2006,B2MML,Business To Manufacturing Markup Language W3C XML Schema implementation of ISA-95 Not a formal standard, an implementation of a standard Tool for bring together automation & IT groups,OAGi General Meeting ISA-95 - B2MM

7、L Briefing,6,May 2, 2006,ISA-95 & B2MML Status,OAGi General Meeting ISA-95 - B2MML Briefing,7,May 2, 2006,Why was ISA-95 Created,Integration of business and manufacturing systems is difficult Different Automation & IT cultures, knowledge bases Lack of consensus and models to follow for integration I

8、ncrease in business needs to integrate manufacturing sites with business systems Business drivers: Supply chain optimization Asset efficiency Agile manufacturing Available to Promise & Available to Profit,OAGi General Meeting ISA-95 - B2MML Briefing,8,May 2, 2006,What ISA-95 Offers,Framework for int

9、egration projects Separation of business processes from manufacturing processes Focus on functions, not systems, organizations or individuals,OAGi General Meeting ISA-95 - B2MML Briefing,9,May 2, 2006,SITE,CONTINUOUS PRODUCTION UNIT,DISCRETE PRODUCTION LINE,ISA-95 Scope,95.03,OAGi General Meeting IS

10、A-95 - B2MML Briefing,10,May 2, 2006,Purdue Reference Model,From the Purdue model Theodore J. Williams, The Purdue Enterprise Reference Model, A Technical Guide for CIM Planning and Implementation, 1992, ISA, ISBN 1-55617-265-6 Defines the functions in a manufacturing enterprise Includes details of

11、functions in the control domain Defines levels in a manufacturing enterprise,OAGi General Meeting ISA-95 - B2MML Briefing,11,May 2, 2006,Purdue Reference Model,OAGi General Meeting ISA-95 - B2MML Briefing,12,May 2, 2006,Information of Interest,OAGi General Meeting ISA-95 - B2MML Briefing,13,May 2, 2

12、006,Business Planning & Logistics Plant Production Scheduling, Operational Management, etc,Manufacturing Operations & Control Dispatching Production, Detailed Production Scheduling, Reliability Assurance,Batch Control,Discrete Control,Continuous Control,Level 4,Level 3,Levels 2,1,0,ISA95.01 Levels,I

13、nterface addressed Parts 1 & 2,Area addressed Parts 3 & 4,OAGi General Meeting ISA-95 - B2MML Briefing,14,May 2, 2006,Level 3 activities typically deal with these objects,ENTERPRISE,SITE,AREA,PRODUCTION LINE,WORK CELL,PRODUCTION UNIT,PROCESS CELL,UNIT,Level 4 activities typically deal with these obj

14、ects,Lower level equipment used in repetitive or discrete production,Lower level equipment used in batch production,Lower level equipment used in continuous production,STORAGE ZONE,STORAGE MODULE,Lower level equipment used for storage,Equipment Hierarchy,Enhanced in Part 3,OAGi General Meeting ISA-9

15、5 - B2MML Briefing,15,May 2, 2006,Identified Information Categories,Manufacturing operations & control information Production operations, maintenance operations, quality operations, etc,Business planning & logistics information Plant production scheduling, operational management, etc,Product definit

16、ion information (What must bedefined to make a product,Production capability information (What resources are available,Production schedule information (What to make and use,Production response information (What was made and used,OAGi General Meeting ISA-95 - B2MML Briefing,16,May 2, 2006,Categories

17、of Information,Production Response,Production Schedule,Business Planning & Logistics Information,Production Definition,Manufacturing Operations & Control Information,Production Capability,Resource Availability,Manufacturing Instructions, Recipes, BOM,What to make, when to make it , what to use,What

18、was made and used,OAGi General Meeting ISA-95 - B2MML Briefing,17,May 2, 2006,Major Object Models,Three categories of resources Personnel Equipment Material (and Energy) Combined resources (logical view) Process Segments Four Models / Production-Process-Product Production Schedule Production Perform

19、ance Capability Definition (by time & by segment) Product Definition,OAGi General Meeting ISA-95 - B2MML Briefing,18,May 2, 2006,Design Patterns,Resources Class-Instance models Major Objects Sub-divided into segments Each segment has personnel, equipment, material, & data components Properties Few s

20、tandard object attributes Properties used to permit customization,OAGi General Meeting ISA-95 - B2MML Briefing,19,May 2, 2006,Personnel Model,OAGi General Meeting ISA-95 - B2MML Briefing,20,May 2, 2006,Persons and Personnel Classes,OAGi General Meeting ISA-95 - B2MML Briefing,21,May 2, 2006,Equipmen

21、t model,OAGi General Meeting ISA-95 - B2MML Briefing,22,May 2, 2006,Equipment and Classes,OAGi General Meeting ISA-95 - B2MML Briefing,23,May 2, 2006,Material model,OAGi General Meeting ISA-95 - B2MML Briefing,24,May 2, 2006,Material Definition Example,OAGi General Meeting ISA-95 - B2MML Briefing,25

22、,May 2, 2006,Process Segment Model,Personnel resources managed for production,Equipment resources managed for production,Material resources managed for production,Collections of resources, used together for production, at the granularity needed for business level scheduling and costing,OAGi General

23、Meeting ISA-95 - B2MML Briefing,26,May 2, 2006,Process Segment Model,Personnel Segment Specification,Equipment Segment Specification,Material Segment Specification,Process Segment Parameter,Process Segment,Has properties of,Has properties of,Has properties of,Is defined as a collection of,0.n,0.n,0.

24、n,0.n,0.n,0.n,0.n,May be made up of,0.n,Personnel Model,Equipment Model,Material Model,Corresponds to element in,0.n,0.n,0.n,1.1,1.1,1.1,Personnel Segment Specification Property,Equipment Segment Specification Property,Material Segment Specification Property,Corresponds to element in,Corresponds to

25、element in,OAGi General Meeting ISA-95 - B2MML Briefing,27,May 2, 2006,Process Segments,Business view of production,Inventory tracked for Active Ingredient,Inventory tracked for Pills,Inventory tracked for Pill Packs,Know throughput, resources and time to make Active Ingredient,Know throughput, reso

26、urces and time to make Pills,Know throughput, resources and time to make Pill Packs,OAGi General Meeting ISA-95 - B2MML Briefing,28,May 2, 2006,Production, Capability, Product,OAGi General Meeting ISA-95 - B2MML Briefing,29,May 2, 2006,Production Schedule Application,Multiple levels of planning & sc

27、heduling Quarterly Monthly Weekly Dispatch to Production Production schedules often must be split to multiple control systems & multiple process types,OAGi General Meeting ISA-95 - B2MML Briefing,30,May 2, 2006,Production Schedule,Segments,Product Definitions,OAGi General Meeting ISA-95 - B2MML Brie

28、fing,31,May 2, 2006,Production Schedule Model,OAGi General Meeting ISA-95 - B2MML Briefing,32,May 2, 2006,Production Performance,Segments,Product Definitions,Production Schedule,Production Performance,OAGi General Meeting ISA-95 - B2MML Briefing,33,May 2, 2006,Production Performance Model,OAGi Gener

29、al Meeting ISA-95 - B2MML Briefing,34,May 2, 2006,ISA-95 Functional Hierarchy,Business Planning & Logistics,Plant Production Scheduling, Operational Management, etc,Manufacturing Operations & Control,Dispatching Production, Detailed Production Scheduling, Reliability Assurance,Continuous Control,Lev

30、el 4,Level 3,Levels 2,1,0,Parts 1, 2 & 5focus on thisInterface,Discrete Control,Batch Control,Parts 3 & 4 Focus onManufacturingOperations,OAGi General Meeting ISA-95 - B2MML Briefing,35,May 2, 2006,Data collection,Execution management,Resource management,Dispatching,Tracking,Operations response,Deta

31、iledscheduling,Operations request,Definition management,Analysis,Operations capability,Operations definitions,ISA-95 Part 3 Generic Model,OAGi General Meeting ISA-95 - B2MML Briefing,36,May 2, 2006,4 Sets of Level 3 Activities,AssetManagement,QualityManagement,InventoryManagement,ProductionManagemen

32、t,May 2, 2006,37,OAGi General Meeting ISA-95 - B2MML Briefing,B2MMLBusiness To Manufacturing Markup Language,OAGi General Meeting ISA-95 - B2MML Briefing,38,May 2, 2006,B2MML,B2MML = Business To Manufacturing Markup Language Standards based, vendor independent XML schemas based upon ISA-95-1, -2 Ena

33、bles integration project teams to use ISA-95 during analysis & design then use XML during implementation Developed and available from the World Batch Forum , BatchML (ISA-88 based XML schemas) also available,OAGi General Meeting ISA-95 - B2MML Briefing,39,May 2, 2006,WBF XML

34、 Working Group,Working group formed in 2000 Develop XML schemas for ANSI/ISA 88 and 95 standards Volunteer organization List server defines membership Over 100 members varying levels of activity B2MML Releases Version 1 - April 2002 Version 2 - September 2003 Version 2.01 - November 2003 Version 3 U

35、nder development, 2Q 2005 release expected,OAGi General Meeting ISA-95 - B2MML Briefing,40,May 2, 2006,B2MML XML Schemas,S95 Common Schema,OAGi General Meeting ISA-95 - B2MML Briefing,41,May 2, 2006,Equipment Model,OAGi General Meeting ISA-95 - B2MML Briefing,42,May 2, 2006,Equipment Schema,OAGi Gen

36、eral Meeting ISA-95 - B2MML Briefing,43,May 2, 2006,Equipment Properties,OAGi General Meeting ISA-95 - B2MML Briefing,44,May 2, 2006,Production Schedule,ISA 95 defines a Production Schedule as a collection of Production Requests, so it is a container object Defines the “Location” (the scope of the s

37、chedule ie. “Area 54”) “EquipmentElementLevel is a hold-over from previous versions and is no longer needed) Defines the start and end time for the schedule Basically the time scope the schedule covers,OAGi General Meeting ISA-95 - B2MML Briefing,45,May 2, 2006,Production Performance,May Correspond

38、to a,Corresponds to element in (see Figure 1,Corresponds to element in (see Figure 1,Corresponds to element in (see Figure 1,May contain,0.n,0.n,0.n,0.n,1.n,1.n,1.n,1.n,Corresponds to element in (see Figure 1,0.n,1.n,0.n,1.n,1.n,Is made up of,Is made up of,Corresponds to a,0.n,1.1,0.n,1.1,0.n,1.1,0.

39、n,1.1,Production Performance ID Start & End Time Production Response ID Start & End Time Segment Response ID Start & End Time Production Data Personnel Actual Equipment Actual Material Produced Actual Material Consumed Actual Consumable Actual Segment Response,May 2, 2006,46,OAGi General Meeting ISA

40、-95 - B2MML Briefing,ISA-95 Part 5TransactionsUse of OAG Verb-Noun Structure,OAGi General Meeting ISA-95 - B2MML Briefing,47,May 2, 2006,Information Provider,Information User,GET,SHOW,Local processing,GET Equipment,Application Identification Area,Data Area,VERB = GET,Noun = Equipment ID= “ABC,SHOW E

41、quipment,Application Identification Area,Data Area,VERB = SHOW,Noun = Equipment ID= “ABC” Description = “Simple equipment” Equipment Property ID = “Throughput” Value = 200 PPM Description = “Throughput as parts per minute”,Get/Show Equipment,OAGi General Meeting ISA-95 - B2MML Briefing,48,May 2, 200

42、6,Production Planning & Scheduling Scenario,Level 4 PLM,Level 3 Product Definition Management,Level 4 Production Planning & Capacity Analysis,Level 4 Inventory Mgt,Level 3 Production Resource Mgt,Level 3 Detailed Scheduling,Level 3 Production Tracking,SHOW Product Definition,GET Product Definition,PROCESS Production Capability,PROCESS Production Schedule,Communication within Levels 3 or 4 are not shown since they are not in the scope of ISA-95 Parts 1 and 2,PROCESS Production Performance,PROCESS Material