常用類型說(shuō)明書(shū)液壓甲板起重機(jī)(高速型)綜述

1、CONTENTS 目錄1. Principal particulars and working condition 主要參數(shù)及工作條件 P12. Construction 結(jié)構(gòu) P23. Safety device 安全裝置 P84. Crane equipments 起重機(jī)設(shè)備 P95. Spare parts and tools備件和工具P106. Pai nt 油漆P117. Shop test工廠測(cè)試P128. Scope of supply供貨范圍P139. Drawings and documents to be forwardec圖紙和資料P1510. Reservation o

2、f design change設(shè)計(jì)變更P1611. Warranty 質(zhì)保期P16* This specification was prepared in accordance with the customers purchasespecificati on and our sta ndard specificati on.本說(shuō)明書(shū)基于客戶要求以及工廠標(biāo)準(zhǔn)制定。For any item not specified in this specification, re-estimation is to bemade by consulting with the customer. 對(duì)于本說(shuō)明書(shū)未

3、提到的事項(xiàng)，需與客戶協(xié)商。P162. Construction 結(jié)構(gòu)The deck crane is to be designed with the construction and main materials in accordance with the Classification Rule and JIS standards,and to be manufactured in accordancewith the approved general assembly drawing.吊機(jī)的結(jié)構(gòu)和主要材料按照船級(jí)社標(biāo)準(zhǔn)和 JIS 標(biāo)準(zhǔn)設(shè)計(jì)，并且生產(chǎn)的產(chǎn)品與提交給客戶 的確認(rèn)圖保持一致。2

4、-1 Machinery equipment 機(jī)械設(shè)備(1) Hosting and luffing winches 上卷和俯仰(變幅)卷?yè)P(yáng)機(jī)These winches are accommodatedin the crane housing with the state of the luffing winch installed over the hoisting winch. 卷?yè)P(yáng)機(jī)組安裝在吊機(jī)機(jī)械室內(nèi)，其中俯仰卷?yè)P(yáng)機(jī)安裝在上卷卷?yè)P(yáng)機(jī)之上。These winch drums can be driven by the hydraulic motor through planetary re

5、duction gear. The reduction gear is in the enclosed casing and lubricated by oil bathing. 液壓馬達(dá)通過(guò)行星減速機(jī)驅(qū)動(dòng)卷?yè)P(yáng)機(jī)滾筒，減速機(jī)采用封閉油浴式潤(rùn)滑設(shè)計(jì)。Each winch has spherical roller bearing to improve efficiency. 每個(gè)卷?yè)P(yáng)機(jī)均采用球面滾柱軸承來(lái)提高效率。In addition, as the winch drum is grooved, the wire rope can be wound regularly on the drum.

6、卷?yè)P(yáng)機(jī)滾筒加工有凹槽，纜繩可以規(guī)則地纏繞在滾筒上。The braking system has two (2) systems, one is hydraulic blocking system (counter balance valve) and the other is hydraulic disc braking system. Hoisting winch is provided with a pinch roller.制動(dòng)系統(tǒng)分為兩個(gè)系統(tǒng)：液壓制動(dòng)系統(tǒng)(反平衡閥)和液壓盤式制動(dòng)系統(tǒng)。起升卷?yè)P(yáng)機(jī) 附有壓帶輪。(2) Slewing device 回轉(zhuǎn)裝置This crane is i

7、nstalled on the turn table bearing which is subject to the overturning moment and thrusting load at the same time. 起重機(jī)安裝在轉(zhuǎn)臺(tái)軸承上，同時(shí)受傾覆力矩和反向負(fù)載力的作用。The inner ring of the turn table bearing is provided with the internal gears and is fixed to hullpost by bolting. Also the outer ring is fixed to the crane

8、base by bolting.回轉(zhuǎn)軸承內(nèi)輪加工有內(nèi)齒，并用螺栓與固定塔身（下筒體）法蘭連接，外輪用螺栓與起重機(jī)臺(tái)板連接。The slewing device consists of the hydraulic motor, planetary reduction gear, pinion, hydraulic disc brake and the pinion is engaged with the internal gear of the turn table bearing. The reduction gear is in the enclosed casing and lubrica

9、ted by oil bathing. 回轉(zhuǎn)裝置由液壓馬達(dá)、 行星減速機(jī)、 小齒輪和液壓盤式制動(dòng)器等組成， 其中小齒輪與回 轉(zhuǎn)軸承內(nèi)齒相嚙合。減速機(jī)采用封閉油浴式潤(rùn)滑設(shè)計(jì)。The braking system has (2) systems, one is hydraulic blocking system (counter balance valve) and the other is hydraulic disc braking system. The hydraulic disc brake stops the slewing device when the power system i

10、s out of operation.制動(dòng)系統(tǒng)分為兩個(gè)系統(tǒng)：液壓制動(dòng)系統(tǒng)(反平衡閥)和液壓盤式制動(dòng)系統(tǒng)。當(dāng)電源斷電 時(shí)，液壓盤式制動(dòng)系統(tǒng)將使回轉(zhuǎn)裝置停止運(yùn)轉(zhuǎn)。(3) Crane body 吊機(jī)本體The body is of a box type of welded steel and the base is fixed to the turn table bearing by bolting. 吊機(jī)本體是由鋼板焊接而成的箱體，底座通過(guò)螺栓固定在回轉(zhuǎn)軸承上。(4) Jib 吊臂The jib is manufactured of welded steel and has sufficient

11、strength and rigidity for external force.吊臂由高強(qiáng)度高硬度鋼板焊接而成。(5) Steel wire rope 鋼纜The following wire rope will be used. 吊機(jī)采用以下鋼纜。 Hoisting rope上卷用鋼纜Non-rotating type 4 strands (Galvanized, Z-lay) 非旋轉(zhuǎn)型 4 股(鍍鋅、 Z 捻)Rope end: Dead eye thimble (One side)繩端：眼環(huán)(一邊)Seizing (The other side) 纏繞(另一邊) Luffing rop

12、e 俯仰(變幅)用鋼纜JIS standards 6XFi (29) (Galvanized, Z-lay) JIS標(biāo)準(zhǔn) 6 股(鍍鋅、Z 捻)Rope end: Dead eye thimble （one side）繩端：眼環(huán)（一邊） Seizing （The other side） 纏繞（另一邊）（6）Operator cabsin 駕駛室The cabin is completed with heat and sound insulation on the wall. 駕駛室墻壁采用隔熱、 隔音材料。Two operating handles are arranged in the ca

13、bin and each handle in connected to each hydraulic control valves in machine room.駕駛室設(shè)置兩個(gè)操作手柄，分別與液壓控制閥連接。Hoisting handle is easily operated by a right hand, luffing and slewing handle is done by a left hand.右手手柄控制卷上卷下，左手手柄控制俯仰（變幅）和回轉(zhuǎn)。Luffing and slewing handle is adopted the universal controller to

14、operate both action of luffing and slewing.俯仰（變幅）、回轉(zhuǎn)手柄采用萬(wàn)向控制器，可以同時(shí)控制俯仰（變幅）和回轉(zhuǎn)。To raise the efficiency of cargo handling, the three motion at the same time can be carried out with light load.為了提高貨物裝卸效率，上卷、俯仰（變幅） 、回轉(zhuǎn)三個(gè)動(dòng)作在輕負(fù)載的條件下可以同 時(shí)操作。THE ACCESS TO THE OPERATOR CAB 駕駛室通道? Ordinary access 一般通道？ ? Emer

15、gency accesS緊急通道？Shown with symbol 、.Show n with symbol “ rFig.2-1 The hydraulic system (Fig.2-2)液壓系統(tǒng)The hydraulic system for hoisting, luffing and slewing is composed of fixed displacementhydraulic oil pumps, fixed displacement oil motors, control valves, counter balanee valvesand other accessories

16、.上卷、俯仰（變幅）、回轉(zhuǎn)裝置的液壓系統(tǒng)均由固定排量泵、液壓馬達(dá)、控制 閥、反平衡閥等部件組成。HYDRAULIC CIRCUIT DIAGRAM 液壓回路圖SLEWING DEVICELUFFING WINCHHOISTING WINCH回轉(zhuǎn)裝置俯仰（變幅）卷?yè)P(yáng)機(jī) 上卷卷?yè)P(yáng)機(jī)No.NAME名稱1OIL MOTOR FOR HOISTING WINCH上卷卷?yè)P(yáng)機(jī)液壓馬達(dá)2OIL MOTOR FOR LUFFING WINCH俯仰（變幅）卷?yè)P(yáng)機(jī)液壓馬達(dá)3OIL MOTOR FOR SLEWING DEVICE回轉(zhuǎn)裝置液壓馬達(dá)4COUNTER BALANCE V ALVE 反平衡閥5CONTROL

17、 VALVE 控制閥6ELECTRIC MOTOR 電動(dòng)機(jī)7OIL PUMP 油泵8RELIEF VALVE 安全閥9OIL COOLER油冷機(jī)10THERMO SWITCH溫控開(kāi)關(guān)11OIL FILTER濾油器12HEAD TANK 油箱13UNLOADING V ALVE 卸載閥14FLOW CONTROL V ALVE 流量控制閥Fig.2-22-2 Electric equipment 電氣設(shè)備 Electric source 電源For main circuit of the electric motor 電機(jī)主電路AC440V, 60Hz, 3 卜For ma in con tac

18、t coil of the electric motor 電機(jī)主連接線AC440V, 60Hz, 1 卜For the hydraulic pump & oil cooler 液壓泵與油冷機(jī)用AC440V, 60Hz, 1 0For control circuit of the solenoid valve 電磁閥控制電路AC110V, 60Hz, 1 0For other control circuit 其他控制電路DC24VFor lighting and heating circuit 照明與加熱電路E1=AC220V , 60Hz, 1 0Ship supply source 船供電源

19、AC440V, 60Hz, 30,400AE仁AC220V, 60Hz, 1 0 ,15A Mail motor for hydraulic oil pump 液壓油泵主電動(dòng)機(jī)(a) Three phase induction motor for marine use 三相感應(yīng)電動(dòng)機(jī)(b) Totally enclosed with outside fan squirrel cage rotor equipped with ball bearings外電扇鼠籠式電機(jī)，轉(zhuǎn)子配有球軸承。(c) Insulation class F 絕緣等級(jí) F。(d) With space heater & th

20、ermal switch 空間加熱器和熱敏開(kāi)關(guān)。(e) IEC numbers of protection IP55 防護(hù) IEC 等級(jí) IP55。(f) Starti ng method: Star-Delta system啟動(dòng)方式：星三角啟動(dòng)Start request system will be applied. In cludi ng the start request, start allowed, r unning signal feed back.提供啟動(dòng)問(wèn)詢系統(tǒng)。包括啟動(dòng)問(wèn)詢，啟動(dòng)允許，運(yùn)行信號(hào)反饋。Motor for oil cooler油冷機(jī)馬達(dá)(a) Three phas

21、e induction motor for marine use 三相感應(yīng)電動(dòng)機(jī)(b) Totally enclosed with outside fan squirrel cage rotor equipped with shield ball bearings 外電風(fēng)風(fēng)扇鼠龍式電機(jī)，轉(zhuǎn)子配有球軸承。(c) Insulation class F 絕緣等級(jí) F(d) IEC numbers of protection IP55 防護(hù) IEC 等級(jí) IP55(e) Starti ng method: Direct start 直接啟動(dòng)3. Safety device 安全裝置3-1 The fo

22、llowing safety devices are to be provided 吊機(jī)安全裝置(1) Hoisting upper limit 卷上上限(2) Hoisting lower limit 卷下下限 (3) Collision preventing limit between jib tip and falling block 吊臂頭部與吊鉤防碰撞限制(4) Luffing upper limit (jib) 吊臂俯仰(變幅)上限 (5) Luffing lower limit (jib) 吊臂俯仰(變幅)下限(6) Luffing rest limit 吊臂停止限制 (7) L

23、oosen detector of hoisting and luffing wire rope 上卷和俯仰(變幅)鋼纜松弛探測(cè)器(8) Oil level float switch 油位浮控開(kāi)關(guān)(9) Temperature detecting device of the working oil (For stopping and starting the fan cooler) 工作油溫度檢測(cè)裝置(用于啟動(dòng)和停止風(fēng)扇式油冷機(jī))50C Cooler “ on” 油冷機(jī)開(kāi)35C Cooler “ off 油冷機(jī)關(guān)(10) Upper working oil temperature limit

24、(750C) 工作油溫度上限(11) Lower working oil temperature limit (20 0C) 工作油溫度下限(12) Main electric motor overload preventing device 主電動(dòng)機(jī)過(guò)載防護(hù)裝置(13) Push button for stop(in cabin) 停止按鈕 (駕駛室內(nèi) )(14) Handle off-notch interlock 手柄鎖定裝置(15) Change over switch for hook or grab bucket 吊鉤或抓斗切換開(kāi)關(guān)(16) Controller is adopt

25、the self return method 控制桿采用自返回方式(Note) For the item with marks , the by-pass mode of the limit can be produced due to shifting to the by-pass position by means of a by-pass key.備注：旁通開(kāi)關(guān)在旁通位置時(shí)，帶標(biāo)志的安全裝置不起作用。4. Crane equipme nts (Qua ntity shows for one crane起重機(jī)設(shè)備(1 臺(tái)起重機(jī)用量)4-1 Equipme nt in cab in 駕駛室設(shè)

26、備Name名稱Quantity 數(shù)量Chair椅子1Heater加熱器1Electric fan 電扇1Window wiper (Electric type)電動(dòng)雨刮器1Marine pendant light 吊燈1Fire extinguisher 滅火器1Side ope nable window 側(cè)開(kāi)式窗戶14-2 Equipme nt in mach inery room 機(jī)械室設(shè)備Name名稱Qua ntity 數(shù)量Fluoresce nt lamp 熒光燈20W 14-3 External equipme nt 外部設(shè)備Name名稱Qua ntity 數(shù)量Mercury lam

27、p(in front of crane body) 水銀燈(塔身前)400W60Hz1 0 )滑環(huán)1Falling block 吊鉤1Bolts and washers for fitting the turn table bearing安裝轉(zhuǎn)臺(tái)軸承用的螺栓及墊圈1 set4-4 Other equipme nt 其他設(shè)備Name名稱Sta ndard 標(biāo)準(zhǔn)Jib tip length for rest吊臂頭部停止架Box type 箱式Platform floor 平臺(tái)地板Checkered plate 網(wǎng)紋板Access ladder 入口梯子Square steel bar 方鋼條Gre

28、ase n ipple 油嘴Pin type(PF 1/4 , PF1/8)銷型5. Spare parts and tools (Each qua ntity below shows for a vessel 備件和工具(一條船用量)5-1 For mecha ni cal equipme nt 機(jī)械設(shè)備Name名稱Qua ntity 數(shù)量*Grease n ipple 油嘴3 for each kind 每種 3 個(gè)5-2 For hydraulic equipme nt 液壓設(shè)備Name名稱Quantity 數(shù)量* O” ring and packing for piping1 for

29、every 10 pcs.or its fracti on管道用0型圈和襯墊(with max.10 pcs.)*Back-up ring for con trol valve1 for every 10 pcs. or its fractio n控制閥支承環(huán)(with max.10 pcs.)* O” rinopil seal and back-up ring for hydraulic pump1 for every 10 pcs. or its fractio n液壓泵用0型圈，油封和支承環(huán)(with max.10 pcs.)“ O ring and oil seal for hydra

30、ulic motor1 for every 10 pcs. or its fractio n液壓馬達(dá)用0型圈和油封(With max.10 pcs.)* 10 micro n filter eleme nt 10 微米過(guò)濾器網(wǎng)Same nu mbers as used* Coil for solenoid valve 電磁閥線圈1 for each 20 pcs. or its fracti on5-3 For electric equipment in control panel 控制板電器設(shè)備Name名稱Quantity 數(shù)量* Limit switch 限位開(kāi)關(guān)1 for every 1

31、0 pcs. or its fracti on* Con tact piece(mai n)(主)接觸器1 set (3 pcs)* Auxiliary relay 輔助繼電器1 for every 10 pcs. or its fracti on* Spring (for main magn etic con tactor)1 set (3 pcs)彈簧（用于主磁性接觸器）* Overload relay過(guò)載繼電器1 for each kind* Time relay定時(shí)繼電器1 for each kind* In dicat ing lamp 指示燈1 for every 10 pcs.

32、or its fracti on* Control board 控制板1 for each kind* Fuse保險(xiǎn)絲Same nu mbers as used for each kind.but ,with max.20 pcs.5-4 Tools 工具Name名稱Qua ntity 數(shù)量* Grease pump(with micro hose)黃油槍1 set* Hand pump for emerge ncy 手壓泵1 set* Pressure gauge 壓力計(jì)3 sets* Compo und gauge真空壓力計(jì)1 set* Fuse nipper保險(xiǎn)絲鉗1 set* Brea

33、k ing up tools of other kinds1 set其他工具6、Pai nt 油漆Item項(xiàng)目In side內(nèi)部Outside 外部Un der coat 底漆* Modified epoxy res inpai nt改性環(huán)氧樹(shù)脂油漆(on ce一層1251=125 卩* Modified epoxy res inpaint改性環(huán)氧樹(shù)脂油漆(on ce)層125卩 X=125卩Over coat 面漆*Acrylic res in based finish piant丙烯酸樹(shù)脂面漆(on ce) 一層35 X仁35卩OverCoat ingColor面漆顏色Body吊機(jī)本體Mu

34、n sell N-8Electrical equipment電器設(shè)備Mu nsell 2.5G 7/2Operators cab in操作室Mun sell N-8Pain ti ng maker and over coat ing color for crane body to be con firmed by shipyard or ship owner. 油漆廠家和面漆顏色由船廠或船東確定。7、Shop test 工廠測(cè)試The witness test is to be carried out in the presence of the ship owner, the classif

35、ication surveyor and the inspectors of shipyard for only one (1) representative crane on inclining test stand. 工廠試驗(yàn)時(shí)，將起重機(jī)安裝在傾斜試驗(yàn)臺(tái)上，由船東、船級(jí)社和船廠相關(guān)人員共同見(jiàn)證， 僅測(cè)試一臺(tái)。However, before the witness test, the preliminary/assurance test is to be carried out in our shop for all cranes. 在船檢前，所有起重機(jī)都必須做好內(nèi)部測(cè)試。Test to a

36、ssure each safety devices試驗(yàn)要確保每一處安全裝置The test is to be made with no load and it is to be assured that the crane stops automatically with the action of the safety devices.無(wú)負(fù)荷試驗(yàn)，確保起重機(jī)在極限位置自動(dòng)停止。(2) Load test 負(fù)載試驗(yàn)The test is to be made with rated load and overload respectively for each function and the

37、results are to be measured額定載荷和過(guò)載荷分別進(jìn)行試驗(yàn)，并檢測(cè)結(jié)果。(3) Brake test 制動(dòng)試驗(yàn)It is to be assured that the disc brake on the winch can be applied automatically by placing the lever in the cabin in its neutral position while the over load is being lowered by the hoisting winch. 過(guò)載情況下，將操作桿置于空擋位置時(shí)，確保卷?yè)P(yáng)機(jī)盤式制動(dòng)裝置可以自動(dòng)啟

38、動(dòng)。8 Scope of supply供貨范圍8-1 Man ufacturescope 制造范圍Name名稱Quantity 數(shù)量(1) Design and manufacture of crane起重機(jī)設(shè)計(jì)和制造(2) Crane equipment起重機(jī)零部件(3) Spare parts and tools備件和工具(4) Shop test工廠測(cè)試(5) Pai nt 油漆(6) Transportation 運(yùn)輸(7) Final adjustment after installation on board 船上安裝調(diào)試(8) Attendanee on board test 參

39、加船上測(cè)試(9) Operation explanation to crews 指導(dǎo)船員如何操作(10) Desig n and manu facture of fixed post(upper part)(In clud ing top flan ge,ladder in side and outside fixed post)固定塔身(上部)的設(shè)計(jì)與制造。(包括頂部法蘭，下筒體的 內(nèi)部與外部爬梯)(11) Jib rest sta nd and step or platfor m吊臂停止臺(tái)與臺(tái)階或平臺(tái)(12) Fitti ng of grab accessories 抓斗附件的安裝4 se

40、ts per vessel4臺(tái)/船8-2 Excluded from the manu facturWsscope 制造范圍以夕卜Name名稱Quantity 數(shù)量 Desig n and manu facture of Fixed post(Lower Part)設(shè)計(jì)與制造固定塔身(卜部)(2) Fitt ing jib rest sta nd and step or platform on the upper part of fixed post安裝固定塔身上部的吊臂停止臺(tái)與踏步或平臺(tái)(3) Crane installation, jib installation and rigging.

41、起重機(jī)、吊臂和索具的安裝Slip ring installation and its stand.滑環(huán)的安裝及其支撐架(5) Wiring from electric source to the slip ring of Crane and cable connection betwee n in put cables of the Crane post and the outpu termi nal of slip ring.從電源到起重機(jī)滑環(huán)之間的電線以及接線，從滑環(huán)到吊機(jī)的 接線Test o n board船上測(cè)試 Fitting of slewing ladder 回轉(zhuǎn)梯的安裝(8)

42、Touch up painting 補(bǔ)漆(9) Work ing oil and lubricat ing oil of deck crane吊機(jī)用驅(qū)動(dòng)油及潤(rùn)滑油(10) Grab bucket body and accessories(ship owner supply)抓斗本體和附件(船東提供)it9、Drawings and documents to be forwarded 發(fā)送圖紙和資料Kind 分類Name 名稱For Approval確認(rèn)圖For Working工作圖Fi nal完成圖Number of copy復(fù)印件數(shù)量886Manu facturi ng specificati on制造說(shuō)明*Gen eral arran geme nt 總布置圖*Spare parts list 備件清單*Shop tes