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1、2.1.2 the numbering of copy of qc manual:00100 ndocumentsdocuments controlcontrol procedureprocedure1 1 .general.generalthis procedure describes the responsibilityand requirements for the quality control manual,design docume nts, tech no logy docume nts, andquality control procedures numbering, prep
2、aration,approval, distribution, revision and maintaining.2 2 .qc.qc manualmanual2.1 stipulate for numbering of qc manual.2.1.1 document number of qc manual.xxxx/qcm-2010(0)文件管理規(guī)程1總則本規(guī)程規(guī)定了木公司的質(zhì)量控制手冊、質(zhì)量控制規(guī)程、設(shè)計文件、工藝文件等的編號、編制、審批、修訂發(fā)放及保存的責(zé)任和要求。2質(zhì)量控制手冊2. 1質(zhì)量控制手冊編號2.1.1質(zhì)量控制手冊的文件編號edition number (revision n
3、umber) of qc manual.版本號(修訂標(biāo)記)acronym for quality control manual.質(zhì)量控制手冊的縮寫acronym for jiangsu santacc co., ltd.江蘇三星科技有限公司的縮寫2. 1.2質(zhì)量控制手冊拷貝件的編號sequence number (001, 002.00n)自然順序號001、002 00nthe numbering of copy of qc manuals the sameas shown in qc manual holders list; each manualholder has an applicab
4、le numbering manual.2.2 document numbering of exhibit form of qcmanualexhibit form of qc伽“m/shall be numbered withnchapter no. of qc manualnqx exhibit form exist in+ form sequence numbed質(zhì)量控制手冊拷貝件的編號和“受控手冊j發(fā)放清單”(質(zhì)量控制手冊樣表1-2)上所示i的編號相同,即每一個手冊持有者有一木相應(yīng)i:編號的手冊。i:2.2質(zhì)量控制手冊所附樣表的編號iiii:質(zhì)量控制手冊屮的樣表川“所在質(zhì)ii控手冊的章
5、節(jié)號+表格序號”進行編號。2.3質(zhì)量控制手冊的編制、審批、發(fā)放、修訂按質(zhì)量控制手冊第一章執(zhí)行。2.4質(zhì)量控制手冊所附樣表的發(fā)放2.4.1文檔管理員負責(zé)發(fā)放質(zhì)量控制樣 表,有關(guān)人員應(yīng)在“受控手冊發(fā)放淸單”(質(zhì) 量控制手冊樣表1-2)上簽字。rk8bookmark9bookmark12bookmark13bookmark14bookmark15bookmark10bookmark114.2其他人員不得隨便拷貝、修訂和丟 失質(zhì)量記錄樣表。3質(zhì)量控制規(guī)程rk8bookmark9bookmark12bookmark13bookmark14bookmark15bookmark10bookmark111質(zhì)暈
6、控制規(guī)程的文件編號listed as the sequence ofthe page number of exhibitform (a, b按樣表頁數(shù)的先后次序排列(a、b )sequence number (1, 2, 3.).樣表序號chapter no. of qc m日門u日/which exhibit formexist in.樣表所在質(zhì)控手冊的章節(jié)號2.3 the preparation, approval, distribution andrevision of the qcmanua/should be implemented aschapterl of qc manual.2
7、.4 distribution of exhibit form of qc manual2.4.1 exhibit form of qc shall be distributed byfile controller; the concerned person shall sign on qcmanual issuance list (exhibit 1-2 of qc manual).2.4.2 the others are not allowed to copy, modifyor lose freely these forms.3 3qcqc procedureprocedure3.1 s
8、tipulate for numbering of qc proceduredocument number of qc procedure:xxxx/qcp/5-1/2010(0)i-edition number (revision number).版木號(修訂號)-sequenee number of a qc procedurerelated to chapter no. ofqc manual與質(zhì)量控制手冊中章節(jié)號相關(guān)的質(zhì)量控制規(guī)程的順序號(l-x、2-x、3-x )-acronym for質(zhì)量控制規(guī)程的縮寫-acronymforjiangsusantacc co., ltd.江蘇三星科
9、技有限公司的縮寫8-1a3.2 document numbering of form of qcprocedure& 1-01a3.2質(zhì)量控制規(guī)程所附樣農(nóng)的編號listed as the sequence of the page number of form (a, b.).按樣表頁數(shù)的先后次序排列(a、b )3.3質(zhì)量控制規(guī)程的編制、審核和批準(zhǔn)3.3. 1質(zhì)量控制規(guī)程的各章由負責(zé)該方血 工作的工程師負責(zé)編制:文件控制規(guī)程由文檔管理員負責(zé)編制;材料管理規(guī)程和材料標(biāo)記規(guī)程山材料工 程師負責(zé)編制;檢驗規(guī)程、目視檢査人員資格認(rèn)可程序、目視檢査規(guī)程、水壓試驗規(guī)程、不合格項管理規(guī)程山質(zhì)控工程師負
10、責(zé)編制;筒體制作規(guī)程由工藝工程師負責(zé)編制;焊接材料管理規(guī)程、焊接工藝評定管理 規(guī)程、焊縫標(biāo)記規(guī)程、焊接工藝評定規(guī)程及焊 縫缺陷返修規(guī)程由焊接工程師負責(zé)編制;無損檢測人員資格鑒定和認(rèn)證規(guī)程山質(zhì) 量經(jīng)理負責(zé)編制。射線照相檢驗規(guī)程、焊縫超聲檢驗規(guī)程、磁粉檢驗規(guī)程、液體滲透檢驗規(guī)程、nde設(shè)備標(biāo)定規(guī)程tlnde iii級人員負責(zé)編制;焊后整體熱處理規(guī)程由熱處理工程師負責(zé)編制;sequence number (01, 02, 03.) of form.表格序號sequenee number of qcprocedure exists in.表格所在的質(zhì)控規(guī)程的順序號3.3 the preparation
11、, review and approval of the :iqc procedure3.3.1 each chapter of qc procedure shall beprepared by the responsible engineer in charge of theworks of this aspect:5.5.1 documents control procedure shall beprepared by file controller;5.5.2 material control procedure and materialidentification procedure
12、shall be prepared by materialengineer;5.5.3 process inspection procedure, visualexaminer qualification and certification procedure,visual examination procedure, hydrostatic testprocedure, and nonconformities control procedureshall be prepared by qc engineer;5.5.4 procedure for fabrication of cylindr
13、icalshell:isection shall be prepared by process engineer;5.5.5 welding material control procedure, weldidentification procedure, procedure for weldingprocedure qualification control a nd procedure forrepair of weld defects shall be prepared by weldingengineer;5.5.6 written practice for nde personnel
14、training qualification and certification shall beprepared by qc manager procedure for radiographic examination,procedure for ultrasonic examination of weld, procedure for magnetic particle examination,procedure for liquid penetrant examination, and procedure for calibration of ndeequipmentsha beprep
15、ared by nde levelpersonnel;5.5.7 procedure for post weld heat treatmentshall be prepared by heat treatment engineer;耀耀thethe usageusage andand retentionretention ofof thethe qcqc4質(zhì)量控制手冊及質(zhì)量控制規(guī)程的 procedure for internal calibration for curvaturesample弘/eshall be prepared by calibration engineer.3.3.2 q
16、c manager reviewing each chapter of theaforesaid quality control procedure3.4 file controller is responsible for theregistration, issuanee of qc procedures of companyand mark the unique issuanee number, the receivershall sign off on themqcprocedure holders厶/(form 1-01) after receiving.3.5 modificati
17、on and revision of qc procedure3.5.1 the qcprocedure shall be revised by eachchapter while exhibited forms will be revised by eachpagethe latest revision number of each procedureshall be indicated on the table of contents and eachpage of the revised procedure.3.5.2 the modification of qc procedure s
18、hall bereviewed by qc engineer and approved by qcmanager.3.5.3 the modification of qc procedure shall bethe responsibility of each responsible engineer whoprepared and issued the original document, themodification procedure shall be same as thepreparation procedure3.5.4 adopt the ways of alteration
19、or pagechanging for the modification of qc procedure andidentify the basis of document modification or change;number according to the status ofchanging version when adopt the manner of changingversion.3.5.5 the revised page or modified version shallbe inserted into document by file controller accord
20、ingto the issuanee procedure and range for originaldocument.檢測、測量及試驗設(shè)備管理規(guī)程由計量1工程師負責(zé)編制。iiii:3. 3. 2質(zhì)量經(jīng)理對上述質(zhì)量控制規(guī)程各iii章進行審核。i!3. 4文檔管理員負責(zé)公司質(zhì)量控制規(guī)程的i;登記、發(fā)放,注明唯-分發(fā)號,領(lǐng)用人在“質(zhì)i1量控制規(guī)程持有者清單”(表1-01)上簽收。iiiiiiiiii 3. 5質(zhì)最控制規(guī)程的修訂和更改iii 3.5.1質(zhì)量控制規(guī)程修訂的方式采用整ii章更換的辦法,樣表則按頁修訂。每章的授新ii修訂標(biāo)記,要目錄和修訂的規(guī)程的每頁或樣表i上同時注明。iiiiii!3.5
21、.2質(zhì)量控制規(guī)程的修訂應(yīng)山質(zhì)量經(jīng)ii理市核,技術(shù)經(jīng)理批準(zhǔn)。iiii!3. 5.3質(zhì)量控制規(guī)程的修訂/更改由編ij制丿京文件的各工程師負責(zé),修訂/更改程序與編i;制程序相同。9i:3.5.4質(zhì)量控制規(guī)程的修訂/更改采用ii劃改、換頁方式時,應(yīng)標(biāo)明文件修訂/更改的依i據(jù);采用換版方式吋,應(yīng)根據(jù)換版狀態(tài)進行編iiiiii13. 5.5修訂/更改后的文件按原文件的發(fā);放程序和范圍,rh文檔管理員負責(zé)插入更改頁i或換版并收回作廢頁或作廢文件。sequenee number of code item during the same annual本年度內(nèi)規(guī)范產(chǎn)站之順序號last two number of
22、annual code年代數(shù)的后兩位數(shù)tag for code item規(guī)范產(chǎn)品標(biāo)識5.6.1 file controller shall be responsiblefor themanagement of qc manual & qc procedure a nd theissuanee and retrieving of the sameand implementsegregation and destroy for the retrieved qc manual& qc procedure and the obsolete pages of the same.5.6.2
23、 the holders of valid qc manual & qcprocedure shall take well retention to avoid anydamage and lost, no one is allowed to alter and copy;report to office and use old one to change new one ifany damage. if any lost, report to qc engineer askingfor approve and reissue by office after its beenappro
24、ved and look into theresponsibility of related personnel as well. thereissued qc manual & qc procedure shall berenumbered and marked with the original number onthe registration master list is obsolete5.6.3 if there are any changes for the holders ofqc manual & qc procedure which shall be ret
25、urnedto office and transact the formalities of returning.5.6.4 when distribute the altered qc manual&qcprocedure。holders, the old copies shall beretrieved and destroyed by the file controller. one oldcopy marked with obsolete and kept in archives by thefile controller for reference.5.7.1thethe d
26、rawings,drawings, designdesign documentsdocumentsandand techtech nono logylogy documentsdocuments5.1the numbering of the product no.a10xxx2. 1文檔管理員負責(zé)質(zhì)量控制手冊、質(zhì)1量控制規(guī)程的管理,并負責(zé)做好質(zhì)量控制i1手冊、質(zhì)量控制規(guī)程的發(fā)放、冋收及收發(fā)ii記錄,并對冋收的質(zhì)量控制手冊、質(zhì)量控ii制規(guī)程作廢頁以及作廢的質(zhì)量控制手冊、i1質(zhì)量控制規(guī)程進行隔離和銷毀。14. 2質(zhì)量控制手冊及質(zhì)量控制規(guī)程i;有效版本的持有者應(yīng)妥善保管,防止損壞、丟ii失,任何人不
27、得擅自涂改和復(fù)印,若損壞,應(yīng)iii報文檔管理員以舊換新。若丟失,應(yīng)報質(zhì)控工i:程師批準(zhǔn)后,由文檔管理員補發(fā),并追究有關(guān)i1人員責(zé)任。補發(fā)的質(zhì)量控制手冊和質(zhì)量1控制規(guī)程應(yīng)重新編號,并在登記臺帳上注明i:原編號作廢。4. 3質(zhì)量控制手冊和質(zhì)量控制規(guī)程i1有效版本的持有者如丄作變動時,應(yīng)將質(zhì)量i控制手冊和質(zhì)量控制規(guī)程交述給文檔管i1理員,辦理退還手續(xù)。i!4.4當(dāng)把更改的質(zhì)量控制手冊、質(zhì)量ii控制規(guī)程發(fā)到持有者手中時,舊件將由文檔i;管理員收回和銷毀。i 本i日件標(biāo)上作廢,由文ii;檔管理員保管,作為參考。iiiiiiii15圖紙及設(shè)計文件、工藝文件ii!ii5. 1產(chǎn)品編號規(guī)定xxx-a1001
28、-2i-document sequence no. (1, 2, 3.)文件順序號(1、2、3)- product no.(when necessary)產(chǎn)品編號(根據(jù)需耍使用或不使用)-class if ication code(the classification code of tech no logy docume nts as table 1)分類代號(各類文件分類代號見附表1)the preparation, review and approval of the :idrawings, desig n docume nts and tech no logydocumentsthe
29、preparation, review and approval persons oftech no logy docume nts see table 1.the rev is i on of the drawi ng and designdocumentsthe control methods of the revision to thedrawing and tech no logy docume nts are as same asthe originals.when the drawings and design documentsneed to be revised, the de
30、signer shall first write adocument revision notice (exhibit 3-1 of qc manual),approved by the design engineer.5.3圖紙、設(shè)計文件,工藝文件的編制、審批各類圖紙、設(shè)計文件,工藝文件的編制人員、審批人員見表附表1。5.4圖紙、設(shè)計文件的修訂5.4.1圖紙、設(shè)計文件的修訂少原編制管理方法相同。5.4.2當(dāng)圖紙及設(shè)計文件要進行修訂吋,首先由設(shè)計人員填寫“設(shè)計文件修訂通知單”(質(zhì)量控制手冊樣表3-1),設(shè)卜工程師批準(zhǔn)。5.2the numbering of the drawing, desig
31、ndocume ntsthe numbering of the drawing and designdocument of code item of xxxx could be conducted as per related methods bysubcontractor customer or agency. when thedesign document is completed by xxxx, thefollowing numbering method shall be followed:5.2圖紙、設(shè)計文件的編號ii:本公司規(guī)范產(chǎn)品圖紙及設(shè)計文件的編號可ii1 rh本公司的分包方、
32、客戶或其代理人根據(jù)其有ii關(guān)方法進行。當(dāng)設(shè)計文件由木公司完成時,則ii=按以下方法進行編號:sequenee number of components or parts drawing, or technical conditions產(chǎn)品部件、零件圖紙或技術(shù)條件順序號general drawing sequence number總圖順序號last two number of annual code年代數(shù)的后兩位數(shù)tag for code item規(guī)范產(chǎn)品標(biāo)識4 4the nu mbering of tech no logy docume nts5.2工藝文件編號山相應(yīng)的文件編制人員或?qū)徟诠こ?/p>
33、竣工z后交文檔管理員各類文件的保管期限依據(jù)質(zhì)品的建造期間,5.3 the rev is i on of tech no logy docume nts5.4.1 the revision of tech no logy docume ntsshall be controlled in the same manner as the origi nal.5.4.2 when a change does not involve hold,witness points, the qc engineer can be authorized toapprove some changes by signin
34、g and dating adjacent to the process of docume nt. a cha nge with holdpoint shall be confirmed by al and the change shall bein formed the process engi neer.5.4.3 the revisio n of tech no logy documentsshall be made so as to meet with the following:5.5工藝文件的修訂ii5.5.1工藝文件的修訂與原編制管理方法i:i相同。ii5. 5.2工藝文件上對
35、于不涉及見證點,停止ii點的更改,質(zhì)控工程師有權(quán)審批某些改動,并i;將批準(zhǔn)的更改在文件的工序旁邊簽字,并簽日ii期,停止點更改應(yīng)經(jīng)at確認(rèn),任何更改須通知1工藝工程師。iii 5.5.3技術(shù)文件的修訂應(yīng)符合下列要求:requirements.the changing of the design documentthe special requirement provided by thecustomer.山于設(shè)計文件的更改;由于用戶或客戶的特殊要求;whe n the contents of the tech no logy當(dāng)發(fā)現(xiàn)技術(shù)文件的內(nèi)容冇誤時,應(yīng)對技documents are foun
36、d to be wrong, the tech no logydocuments shall be revised5.4 distribution of drawings, design documentsand tech no logy docume ntshe drawing, design documents and tech no logydocume nts shall be distributed by the documentkeeper according to theudocument issuance list.n(exhibit 3-2 of qcmanual).he d
37、rawing, design documents and術(shù)文件進行修訂。5.6圖紙、設(shè)計文件、工藝文件的發(fā)放5.6. 1圖紙、設(shè)計文件由設(shè)計資料員按“設(shè)計文件發(fā)放清單”(質(zhì)量控制手冊樣表3-2)統(tǒng)一發(fā)放。各工藝文件由各編制人員按有關(guān)要 :求統(tǒng)一發(fā)放。:5. 6. 2圖紙、設(shè)計文件的發(fā)放應(yīng)在文件發(fā)放tech no logy docume nts shall be mai ntainedwella nd :表上予以記錄。iishall not be copied without authorization.563 drawing、design document and procedure 5. 6
38、. 3接收部門的圖紙、設(shè)計文件、工藝document shall be kept properly, and shall not becopied without permission.5.5 retentionthe drawings, design documents and文件要妥善保存,不得擅自復(fù)印。5.7保管3. 7.1圖紙、設(shè)計文件、工藝文件在規(guī)范產(chǎn)tech no logy docume nts shall be kept bycorresponding document compile person or:人員暫時保管,approver temporarily during th
39、e construction period;統(tǒng)一歸檔保管iof code item, and shall be handed over to the filecontroller for placing on file uniformly. the retention :量控制手冊第11章的要求。iperiod for each type document shall conform to the;irequirement of chapter 11 of qc manual.iiall of the technology documents shall be :5. 7. 2當(dāng)at需要查閱吋
40、應(yīng)迅速提供。iprovided at on ce, when al n eeds to con suittable 1: the classification code of technology documents附表各類工藝文件的代號及編制、審批人員technology documents names orcontents工藝文件名稱或主要內(nèi)容classification code分類代號preparedby編制人reviewed /approved by審批人code addend review check list規(guī)范補遺核實清單cacrlqc engineer質(zhì)控工程師qc mana
41、ger質(zhì)控經(jīng)理controlled qc manual holder,slist受控手冊持有者清單cqnflllfile controller文檔管理員qc manager質(zhì)控經(jīng)理document issuanee list文件發(fā)放清單dildesigncr設(shè)計員design engineer設(shè)計工程師design document revision notice設(shè)計文件修訂通知單ddrndesi gner設(shè)計員design engineer設(shè)計工程師material requisition材料請購單mrdesigner設(shè)計員design engineer設(shè)計工程師purchase order
42、采購單popurchaser采購員purchases engineer采購工程師receiving inspection record到貨檢驗記錄rtrmaterial inspector材料檢查員material engineer材料工程師material issuance card材料發(fā)放卡micshop supervisor車間工長process engineer工藝工程師material receiving and issuanceslog材料接收和發(fā)放臺賬mrilwarehouse keeper倉庫管理員material check list材料標(biāo)記核對清單mclquality in
43、spector質(zhì)暈檢査員qc engineer質(zhì)控工程師inquiry about using stockmaterial庫存材料使用征詢單iusmpurchaser采購員material engineer, etc.材料工程師等inquiry about substitution ofmaterial材料代用征詢單ismshop supervisor車間工長design engineer設(shè)計工程師check off list工藝檢驗流轉(zhuǎn)卡colprocess engi neer工藝工程師technical manager技術(shù)經(jīng)理pressure test record耐壓試驗記錄ptrqua
44、lity inspector質(zhì)暈檢查員qc engineer質(zhì)控工程師log of asme stamped item打鋼卬規(guī)范產(chǎn)品登記表lastqc engineer質(zhì)控工程師nonconformity report不合格項報告ncrqc engineer質(zhì)控工程師qc manager, etc.質(zhì)量經(jīng)理等qualified welders list已有資格焊工清單qwlwelding engineer焊接工程師technical manager技術(shù)經(jīng)理welder qualification continuityrecord焊工資格連續(xù)記錄wqcrshop supervisor車間工長we
45、lding engineer焊接工程師welding material issuanee card焊接材料發(fā)放單wmtcshop supervisor車間工長welding record焊接記錄wrshop supervisor車間工長welding engineer焊接工程師joint identification card焊縫識別卡j1cwelding engineer焊接工程師technical manager技術(shù)經(jīng)理welding material requisi tion焊接材料請購單wmrwelding engineer焊接工程師techni cal manager技術(shù)經(jīng)理nde
46、personnel cert ificationrecord無損探傷人員認(rèn)證記錄npcrnde level iii personnelnde m級人員qc manager質(zhì)控經(jīng)理list of certified nde personnel已有資格無損探傷人員清單lcxpnde level ill personnelnde iii級人員qc manager質(zhì)控經(jīng)理heat treatment instruction熱處理工藝卡httheat treatment engi neer熱處理工程師technical manager技術(shù)經(jīng)理heat treatment record熱處理記錄htrhe
47、at treatmentengineer熱處理工程師qc engineer質(zhì)控工程師measuring equipment master list計量設(shè)備臺賬memlcalibration engineer計量工程師qc manager, etc.質(zhì)量經(jīng)理等head inspection report封頭檢驗記錄hirqua!ity tnspector質(zhì)量檢查員qc engineer質(zhì)控工程師shell section inspection report筒節(jié)檢驗記錄ssirquality inspector質(zhì)皐檢查員qc engineer質(zhì)控工程師head and shell setup in
48、spectionreport封頭、筒節(jié)裝配檢驗記錄hstrquality inspector質(zhì)量檢查員qc engineer質(zhì)控工程師list of inspections performed prior toheat treatment熱處理前檢査記錄表lippquality inspector質(zhì)量檢查員qc engineer質(zhì)控工程師final inspection record最終檢查記錄firquality inspector質(zhì)量檢查員qc engincer質(zhì)控工程師procedure qualification record焊接工藝評定記錄pqrwelding engineer焊接工
49、程師technical manager技術(shù)經(jīng)理welding procedure specifications焊接工藝說明書wpswelding engineer焊接工程師technical manager技術(shù)經(jīng)理welder卩erformance qual if icationrecord焊工資格鑒定記錄wpqwelding engineer焊接工程師technical manager技術(shù)經(jīng)理requisition form of nde無損檢驗中請單rndequality inspector質(zhì)量檢查員qc engineer質(zhì)控工程師nde acceptance notice無損檢測合格通知
50、單ndeande level ii or iiipersonnelnde ii級或iii級人員weld repair notice焊縫返修通知單wrnnde level ii or iiipersonnelnde ii級或iii級人員nde level ii or iiipersonnelnde ii級或iii級人員repair instruction for welddefects焊縫返修工藝卡riwdwelding engineer焊接工程師technical manager技術(shù)經(jīng)理record of welds repairing焊縫返修記錄rwrshop supervisor車間工長w
51、elding engineer焊接工程師continuity record for nde persorrnelqua!ificationcrpnde level i or iiperso rrnelnde level ii or iiipersonnel無損檢驗人員資格連續(xù)性記錄nde i級或ii級人員nde ii級或iii級人員record of nde personnel training forcertification無損檢測人員培訓(xùn)記錄rnptnde level iii personnelnde iii級人員qc manager質(zhì)控經(jīng)理vision examination report視力檢查報告vernde level ill personnelnd
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