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1、漆包銅線公制漆包線規(guī)格(JIS 0,1,2,3)導(dǎo)體導(dǎo)線0種1種最大2種3種最大重 量導(dǎo)體直徑截面積最大最小最大導(dǎo)體電阻最小最大最小最大導(dǎo)體電阻直徑完成外徑皮膜厚完成外徑/ km皮膜厚完成外徑皮膜厚完成外徑/ kmkg / km(mm)(mm2 )(mm)(mm)(mm)( 20 )(mm)(mm)(mm)(mm)( 20 )(mm)0.040.00130.030.0560.0020.052156700.011530.040.050.00200.040.0690.0030.064102400.017450.050.060.00280.040.0810.0030.07569660.025950.

2、060.070.00380.040.0910.0030.08549900.03500.070.080.00500.050.1030.0030.09737780.04600.080.090.00640.050.1130.0030.10729590.05800.090.100.00790.1560.0090.14026470.050.1250.0030.11823810.06980.100.110.00950.1660.0090.15021530.050.1350.0030.12819570.08700.110.120.01130.1800.0100.16217860.060.1470.0040.

3、13916360.10060.120.130.01330.1900.0100.17215050.060.1570.0040.14913890.130.140.01540.2000.0100.18212860.060.1670.0040.15911930.13680.140.150.01770.2100.0100.19211110.060.1770.0040.16910370.150.160.02010.2220.0110.204969.50.070.1890.0050.181908.80.17880.160.170.02270.2320.0110.214853.50.070.1990.0050

4、.191803.20.170.180.02540.2460.0120.226757.20.080.2110.0050.2027150.22630.180.190.02840.2560.0120.236676.20.080.2210.0050.212640.60.190.200.03140.2660.0120.246607.60.080.2310.0050.222577.20.27930.200.210.03460.2760.0120.256549.00.080.2410.0050.232522.80.210.220.03800.2860.0120.266498.40.080.2520.0050

5、.243480.10.220.230.04150.2980.013.0.278454.50.090.2640.0060.255438.60.36940.230.240.04520.3080.0130.288416.20.090.2740.0060.265402.20.240.250.04910.3180.0130.298382.50.090.2840.0060.275370.20.250.260.05310.3300.0130.310358.40.090.2940.0060.285341.80.47200.260.270.05730.3400.0130.320331.40.090.3040.0

6、060.295316.60.270.280.06160.3500.0130.330307.30.090.3140.0060.305294.10.280.290.06610.3600.0130.340285.70.090.3240.0060.315273.90.58720.290.300.07070.3740.0140.352262.90.010.3370.0070.3272540.64350.300.320.08040.3940.0140.372230.00.010.3570.0070.347222.80.71940.320.350.09620.4240.0140.402191.20.010.

7、3870.0070.377185.70.85530.350.370.10750.4460.0140.424170.60.010.4070.0070.397165.90.370.400.12570.4800.0150.456145.30.0110.4390.0070.429141.71.11800.400.450.15900.5320.0160.508114.20.0110.490.0070.479112.11.41400.450.500.19630.5860.0170.56091.430.0120.5420.0080.53189.951.74500.500.550.23760.6460.017

8、0.62078.150.0120.5920.0080.58174.182.11200.550.600.28270.6980.0170.67265.260.0120.6440.0080.63262.642.51300.600.650.33180.7520.0180.72455.310.0120.69453.262.95000.650.700.38480.8040.0190.77647.470.0130.74645.843.42100.700.750.44180.8600.0200.83041.190.0140.79839.87 0.750.800.50270.9140.0210.88236.08

9、0.0150.85235.174.46900.800.850.56750.9660.0220.93431.870.0150.90431.110.850.900.63621.0200.0230.98628.350.0160.95627.715.65600.900.950.70881.0720.0241.03825.380.0171.00824.840.951.000.78541.1380.0251.10223.330.0171.06222.496.98201.001.100.95031.2420.0261.20419.171.101.201.13101.3420.0261.30416.0410.

10、06001.201.301.32731.4480.0271.40813.611.301.401.53941.5480.0271.50811.7013.68001.401.501.76711.6540.0281.61210.161.501.602.01061.7540.0281.7128.90617.88001.601.702.26981.8560.0291.8147.7811.701.802.54471.9560.0291.9147.00722.63001.801.902.83532.0620.0302.0186.2781.902.003.14162.1620.0302.1185.65627.

11、93002.002.103.46362.2660.0312.2205.12331.00002.102.203.80132.3680.0322.3224.6622.202.304.15482.4600.0322.4224.26036.94002.302.404.52392.5740.0332.5623.9082.402.504.90872.6780.0342.6823.5982.502.605.30932.7780.0342.7283.32447.29002.602.705.72562.8780.0342.8283.0792.702.806.15752.9780.0342.9822.8612.8

12、02.906.60523.0780.0343.0282.66558.72002.903.007.06863.1780.0343.1282.48964.76003.003.208.04253.3880.0343.3382.19871.49003.20耐溫等級(jí)耐溫等級(jí)YAEBFHCN溫度()90105120130155180220200JIS制MW-6MW-28MW-80MW-77MW-73MW-35線號(hào)對(duì)照表C.W.G(中國(guó))S.W.G(英國(guó))A.W.G(美國(guó))線徑最大電阻/Km概重Kg/Km經(jīng)徑截面積s/mm2線號(hào)線徑線號(hào)線徑d/mm0/1 UEW2/3 UEWd/mm0.020689500.

13、0500.0020480.0406440.05020.025427800.00500.0560.0025470.0508430.05640.030288700.00700.0630.0032460.0610420.06330.040156700.01230.0710.0040450.0711410.07110.050102400.01910.080.0050440.0813400.07870.06069660.02700.090.0063430.0914390.08890.07049900.03640.1000.0080420.1020380.10100.08037780.04750.1120

14、.0100410.1120370.11300.09029590.05970.1250.0120400.1220360.12700.100264723810.07370.1400.0160390.1320350.14300.110215319570.08880.1600.0200380.1520340.16000.120178616360.10570.1800.0250360.1930330.18000.130150513890.12360.2000.0330350.2130320.20200.140128611930.14280.2240.0400340.2340310.22700.15011

15、1110370.16350.2500.0500330.2540300.25500.160969.5908.80.18630.2800.0630320.2740290.28600.170853.5803.20.20980.3150.0800300.3150280.32100.180757.2715.00.23550.3550.1000290.3450270.36100.190676.2640.60.26170.4000.1250270.4170260.40500.200607.6577.20.28950.4500.1600260.4570250.45500.210579.0522.80.3186

16、0.5000.2000250.5080240.51100.220498.4480.10.34900.5600.2500240.5590230.57300.230454.5438.60.38200.6300.3150230.6100220.64400.240416.2402.20.41540.7100.4000220.7120210.72300.250382.5370.20.45010.8000.5000210.8130200.81200.260358.4341.80.48620.9000.6300200.9140190.91200.270331.4316.60.52371.0000.80001

17、91.0160181.02400.280307.3294.10.56261.1201.0000181.2190171.1500.290285.7273.90.60301.2501.2500171.4220161.29100.300262.9254.00.64601.4001.6000161.6260151.45000.320230.0222.80.7336C.W.G(中國(guó))S.W.G(英國(guó))A.W.G(美國(guó))線徑最大電阻/Km概重Kg/Km經(jīng)徑截面積s/mm2線號(hào)線徑線號(hào)線徑d/mm0/1 UEW2/3 UEWd/mm0.020689500.0500.0020480.0406440.05020

18、.025427800.00500.0560.0025470.0508430.05640.030288700.00700.0630.0032460.0610420.06330.040156700.01230.0710.0040450.0711410.07110.050102400.01910.080.0050440.0813400.07870.06069660.02700.090.0063430.0914390.08890.07049900.03640.1000.0080420.1020380.10100.08037780.04750.1120.0100410.1120370.11300.090

19、29590.05970.1250.0120400.1220360.12700.100264723810.07370.1400.0160390.1320350.14300.110215319570.08880.1600.0200380.1520340.16000.120178616360.10570.1800.0250360.1930330.18000.130150513890.12360.2000.0330350.2130320.20200.140128611930.14280.2240.0400340.2340310.22700.150111110370.16350.2500.0500330

20、.2540300.25500.160969.5908.80.18630.2800.0630320.2740290.28600.170853.5803.20.20980.3150.0800300.3150280.32100.180757.2715.00.23550.3550.1000290.3450270.36100.190676.2640.60.26170.4000.1250270.4170260.40500.200607.6577.20.28950.4500.1600260.4570250.45500.210579.0522.80.31860.5000.2000250.5080240.511

21、00.220498.4480.10.34900.5600.2500240.5590230.57300.230454.5438.60.38200.6300.3150230.6100220.64400.240416.2402.20.41540.7100.4000220.7120210.72300.250382.5370.20.45010.8000.5000210.8130200.81200.260358.4341.80.48620.9000.6300200.9140190.91200.270331.4316.60.52371.0000.8000191.0160181.02400.280307.32

22、94.10.56261.1201.0000181.2190171.1500.290285.7273.90.60301.2501.2500171.4220161.29100.300262.9254.00.64601.4001.6000161.6260151.45000.320230.0222.80.7336銅線漆膜厚度ThinMediumThickJIS3210NEMA(美)singleheavytripleIECGrade 1Grade 2Grade 3銅線檢驗(yàn)標(biāo)準(zhǔn)品名油性樹(shù)脂漆包線聚乙烯醇縮甲醛漆包線聚酯瓷漆包線聚胺基甲酸脂漆包線國(guó)家標(biāo)準(zhǔn)號(hào) 碼CNS3984C3049CNS3986 C305

23、1CNS3986 C3051CNS3986 C3051符 號(hào)E WP V FP E W U E W漆膜厚度類 別1種(3.2-0.1mm)漆膜厚者2種(1-0.025mm)漆膜薄者0種(3.2-0.1mm)漆膜特厚者1種(3.2-0.1mm)漆膜厚者2種(1-0.025mm)漆膜薄者0種(3.2-0.1mm)漆膜特厚者1種(3.2-0.1mm)漆膜厚者2種(1-0.05mm)漆膜薄者0種(3.2-0.1mm)漆膜特厚者1種(3.2-0.1mm)漆膜厚者2,3種(1-0.025mm)漆膜薄者針孔試驗(yàn)截取長(zhǎng)度約6公尺之試料1條,浸入試驗(yàn)液中約5 公尺,導(dǎo)以12V之直流電壓1分鐘后,產(chǎn)生之針孔數(shù)符合

24、下表之規(guī)定 1種(2.0-0.3mm) 5個(gè)以下2種(1.0-0.05mm) 8個(gè)以下3種(0.04-0.025mm)12個(gè)以下 同左但須先加熱處理(12510分)后再行試驗(yàn),產(chǎn)生之針孔數(shù)符合下表之規(guī)定 0種 2個(gè)以下1種 3個(gè)以下2種 5個(gè)以下 同PVF試驗(yàn)法,產(chǎn)生之針孔數(shù),須符合下表之規(guī)定0種 2個(gè)以下1種 3個(gè)以下2種 5個(gè)以下同PVF試驗(yàn)法,產(chǎn)生之針孔數(shù),須符合下表之規(guī)定0種 2個(gè)以下1種 3個(gè)以下2種 5個(gè)以下3種 12個(gè)以下卷線試驗(yàn)截取確無(wú)針孔之適當(dāng)長(zhǎng)度試料5條,依下表所列平滑圓棒,緊密卷線10次再行針孔試,此時(shí)5 條中不得有3 條以上有針孔(0.37-2.0mm施行之)依下表所列

25、平滑圓棒,緊密卷線10次,不得有以肉眼所風(fēng)之龜列現(xiàn)象(0.37mm以上施行之)同PVF試法同PVF試法導(dǎo)線直徑mm 2.0-1.2 1.1-0.8 0.75-0.55 0.5-0.37 圓棒直徑導(dǎo)線直徑8倍導(dǎo)線直徑6倍導(dǎo)線直徑5倍導(dǎo)線直徑4倍 導(dǎo)線直徑mm 2.0-1.2 1.1-0.8 0.75-0.55 0.5-0.37 圓棒直徑導(dǎo)線直徑6倍導(dǎo)線直徑5倍導(dǎo)線直徑4倍導(dǎo)線直徑3倍 導(dǎo)線直徑mm 2.0-1.2 1.1-0.8 0.75-0.55 0.5-0.37 圓棒直徑導(dǎo)線直徑6倍導(dǎo)線直徑5倍導(dǎo)線直徑4倍導(dǎo)線直徑3倍 導(dǎo)線直徑mm 2.0-1.2 1.1-0.8 0.75-0.55 0.5

26、-0.37 圓棒直徑導(dǎo)線直徑5倍導(dǎo)線直徑4倍導(dǎo)線直徑3倍伸長(zhǎng)試驗(yàn)截取確無(wú)針孔之適當(dāng)長(zhǎng)度試料5條,設(shè)標(biāo)點(diǎn)距離為250mm而伸長(zhǎng)10%,再行針孔試,此時(shí)5 條中不得有3 條以上有針孔(0.37mm施行之)截取確無(wú)針孔之適當(dāng)長(zhǎng)度試料3條,設(shè)標(biāo)點(diǎn)距離為250mm,0.35-0.1mm而伸長(zhǎng)10%,0.09-0.08mm而伸長(zhǎng)5%,伸長(zhǎng)后以8倍之放大鏡檢查時(shí),不得有龜裂現(xiàn)象.同PVF試驗(yàn)法同PVF試驗(yàn)法絕緣破壞試 驗(yàn)2條銅線檢驗(yàn)主要參數(shù)1. 外觀: (JIS C 3003 4)以目視,手觸,指甲法等檢查,1.1有無(wú)傷痕或污損;1.2表面之光滑度,光澤,顏色是否均勻;1.3以指甲刮擦,漆膜是否易脫落.2.

27、 構(gòu)造檢查: (JIS C 3003 5 (1) )用精度為0.001mm以上之測(cè)微計(jì)量測(cè)完成外徑,導(dǎo)體徑,漆膜厚度.3. 針孔試驗(yàn): (JIS C 3003 6)(三層絕緣線針孔為0個(gè))導(dǎo)體徑在0.07mm以上者,取長(zhǎng)度為6米之試料加熱于125/10min.(或常溫下)后,浸入針孔試驗(yàn)液(3%之酚太酒精溶液,適量加入到0.2%的氯化鈉溶液中)中約5m,試驗(yàn)液為正極,試料導(dǎo)體為極,施以12V之電流1分鐘. 0種 3個(gè)及以下; 1種 5個(gè)及以下; 2種 8個(gè)及以下; 3種 12個(gè)及以下;4. 耐溶劑性: (JIS C 3003 13.1)取長(zhǎng)20cm之試料1根,置于125±3的恒溫爐中

28、加熱10分鐘后取出,以不彎曲,不伸長(zhǎng)之狀態(tài),將試料大約15cm之部份浸入溫度60±3的二甲苯溶液中浸泡30分鐘,取出以目視檢查漆膜上有無(wú)起泡或膨脹.接著對(duì)導(dǎo)體徑0.19以下者采用指甲法(用指甲尖端摩擦該線);導(dǎo)體徑0.20以上者采用鉛筆法(將2H之鉛筆削成刃形,并對(duì)試料以約60度角及約500gf之作用力刮擦一次).再以目視檢查漆膜上是否有產(chǎn)生氣泡或凸起,但浸漬于溶劑之端部及液面之下部20mm不做為試驗(yàn)之對(duì)象.注:紅字部份只針對(duì)漆包線,不包括三層絕緣線 5. 直焊性: (JIS C 3003 14/16)同一線軸上取試樣長(zhǎng)約150mm共3條,分別將其一端40mm浸入錫爐(錫條按CNS2

29、47中規(guī)定的軟焊料Sn50:Pb50)中焊錫,所深入部份應(yīng)均勻完全上錫(浸漬部份上端10mm處不做試驗(yàn)之對(duì)象),并且不能有碳化之黑屑.漆包線導(dǎo)體徑(mm)漆包線焊錫溫度380±5焊錫時(shí)間(s)三層絕緣線導(dǎo)體徑(mm)三層絕緣線焊錫溫度420±5焊錫時(shí)間(s)0.32以下20.200.4040.350.5030.450.7060.551.0040.751.00101.101.5056. 導(dǎo)體電阻測(cè)試: (漆包線JIS C 3003 17,絕緣線JIS C 3005 4.7.1)用惠登或交流電橋法測(cè)定試料之電阻,并算出溫度為20時(shí)線長(zhǎng)1Km之電陰,須符合附表之規(guī)定值.(該項(xiàng)試驗(yàn)

30、依據(jù)JIS CNS 3003-1984.第19節(jié)內(nèi)容)計(jì)算公式:R(/km)=1米之電阻*1000*溫度系數(shù)導(dǎo)體電陰溫度數(shù)表(標(biāo)準(zhǔn)溫度為20)溫度系數(shù)溫度系數(shù)溫度系數(shù)101.041191.004280.970111.037201.000290.966121.033210.996300.962131.028220.992310.959141.024230.989320.955151.020240.985330.951161.016250.981340.948171.012260.977350.944181.008270.973三層絕緣線導(dǎo)體電阻如下:導(dǎo)體直徑(mm)最大導(dǎo)體阻抗(20)(m/m)

31、最小伸長(zhǎng)率(%)導(dǎo)體直徑(mm)最大導(dǎo)體阻抗(20)(m/m)最小伸長(zhǎng)率(%)0.20607.6150.40145.3200.21549.0150.45114.2200.22498.4150.5091.43200.23454.5150.5578.15200.24416.2150.6065.26200.25382.5150.6555.31200.26358.4150.7047.47200.27331.4150.7541.19200.28307.3150.8036.08250.29285.7200.8531.87250.30262.9200.9028.35250.32230.0200.9525.38250.35191.2201.0023.33250.37170.6207. 伸長(zhǎng)率: (JIS C 3003 18)取長(zhǎng)約400mm之試片,在其中央部份做250mm之標(biāo)線距離,以305±25mm/min之速率拉伸至斷裂,試片在標(biāo)線之外拉斷,該次試驗(yàn)視為無(wú)效,連接斷裂部份后

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