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1、Unit 4 ProductionProductionWarming-upReading ALanguage PointsListening4123Speaking5Reading B6Writing7Vocabulary and Structure8Unit 4ProductionContentsContentsTask 1 Work in pairs. Discuss which are electromechanical products in the following pictures.electrical bicycleboilerroller coastercranemobile
2、 phoneelectric shaverrevolving doorbicycleUnit 4Production Task 2 The following things are what Bob usually does in manufacturing a product. Arrange them in the order of time and explain. a. Use CAM to generate a complete set of process plan. b. Call the engineer to give advice. c. Draft the daily p
3、roduction report. d. Operate the NC machine. e. Purchase raw material.Unit 4ProductionAnswer: eb a d cTask 1 Before reading the passage, try to answer the questions about CAM. Whats the complete form of CAM? Can you say something about CAM?2. Robots are not easily separated from CAM. What tasks can
4、they handle in industrial automation?Reading AUnit 4ProductionComputer-Aided Manufacturing Computer-Aided Manufacturing (CAM) can be defined as the use of computer systems to plan, manage, and control the operations of a manufacturing plant through either direct or indirect computer interface with t
5、he plants production resources. CAM functions center around four main areas : numerical control, process planning, robotics, and factory management.Reading AUnit 4ProductionNumerical Control (NC) Numerical control uses coded information to control machine tool movements. In modern CNC systems, end-t
6、o-end component design is highly automated using CAM programs. The programs produce a computer file that is interpreted to extract the commands needed to operate a particular machine, and then loaded into the CNC machines for production.Reading AUnit 4ProductionProcess Planning Process planning is i
7、nvolved with the detailed sequence of production steps from start to finish. Essentially, the process plan describes the state of the workplace at each workstation. The useof computers as an aid to process planning is comparatively recent and has led to a rebirth of what is known as group technology
8、 (GT). Group technology is based on organizing all similar parts into families to allow standardization of manufacturing steps.Reading AUnit 4Production Currently a process planning system is under development and it is able to produce process plans directly from the geometric model database with al
9、most no human assistance. In this system, the process planner would review the impact from the design engineer via communication and then enter this input into the CAM system which would generate a complete set of process plans automatically.Reading AUnit 4ProductionRobotics Many advances are being
10、made to integrate robotics into CAM. One of these ef forts is the US Air Force Integrated Computer-AidedManufacturing (ICAM) project, of which the goal is to organize every step of manufacturing around computer automation. As part of this program, a robot is used to drill sheet metal aircraft parts.
11、 The robot drills a set of holes to 0.005 in tolerance, and machines the perimeter of any one of 250 types of parts. Production rates are four times faster than conventional manual manufacturing.Reading AUnit 4ProductionFactory Management This portion of CAM ties together the other areas to coordina
12、te operations of an entire factory.The management system relies heavily on group technology with its families of similar parts. Computers also perform various management tasks such as inventory control and material requirements planning (MRP) systems.Reading AUnit 4Productiongeometric modelgroup tec
13、hnologysheet metalproduction ratedatabasemanual fabricationinventory controlcomputer-aided manufacturingcomputer interfaceTask 3 Read the passage again and match the items on the left with their functions on the right.1. Numerical Control a. generate a complete set of process plans automatically b.
14、integrate robotics into CAM2. Process Planning c. tie together the other areas to coordinate operations of an entire factory3. Robotics d. organize all similar parts into families e. is involved with the detailed sequence of production steps from start to finish4. Factory Management f. use coded inf
15、ormation to control machine tool movements g. produce process plans directlyReading AUnit 4ProductionAnswer: 1. f 2. a, d, e, g 3. b 4. cTask 4 Discuss in groups. How is CAM applied in the operations of a manufacturing plant? What do you think the benefits of CAM are?Reading AUnit 4ProductionUnit 4P
16、roductionvLanguage Points1. define: v. to describe the meaning of something, or to explain (something) more clearly so that it can be understoode.g. Your duties are clearly defined in the contract.Useful expression:be defined as 可定義為,指的是2. interface: n. a connection between two pieces of electronic
17、equipment, or between a person and a computere.g. My computer has a network interface, which allows me to get to other computers.Language PointsUnit 4Production3. center around: If an activity or discussion centers around something, that is the main or most important part of it.e.g. Much of the disc
18、ussion centered around the reduction of pollution.4. numerical: a. involving or expressed in numberse.g. Keep your files in numerical order.CF: numerous: a. manye.g. She is the author of three books and numerous articles.Language PointsUnit 4Production5. interpret: v.a. to explain the meaning of som
19、ethinge.g. Freud attempts to interpret the meaning of dreams.b. to translate spoken words from one language into anothere.g. They speak good Spanish, and promise to interpret for me.6. extract: v. to carefully remove a substance from something which contains it, using a machine, chemical process, et
20、c.e.g. Oils are extracted from the plants.e.g. He extracted several passages from the speech.Language PointsUnit 4Production7. load: v.a. to put a necessary part into something in order to make it work, for example, bullets into a gun or film into a camerae.g. Can you load the CD into the player, pl
21、ease?b. to put a program into a computer, or to be put into a computere.g. To load the file, press the “return” key.Language PointsUnit 4Production8. sequence: n. a series of related things or eventse.g. The first chapter describes the strange sequence of events that led to his death.9. rebirth: n.
22、a new period of growth of something or an increase in popularity of something that was popular in the paste.g. Spring is the season of rebirth.Language PointsUnit 4Production10. under development: in the process of developmentSimilar patterns:under construction 正在建設之中under discussion 正在討論中under cons
23、ideration 正在考慮中under way 正在進行under guard 受到保護under attack 受到攻擊Language PointsUnit 4Production11. review: v.a. to consider (something) in order to make changes in it, study it, or give an opinion about ite.g. Officials have to review the text before its made public.b. to examine and describe the most
24、 important parts of a series of events or period of timee.g. a journalist who will review the events of the past six months.12. impact: n. the strong effect or influence that something has on a situation or persone.g. The environmental impact of this project will be enormous.Language PointsUnit 4Pro
25、duction13. via: prep. by way of, or by use ofe.g. I sent the application papers via fax.14. generate: v. to cause something to exist; produce energy in a particular forme.g. The new development will generate 1,500 new jobs.The wind farm may be able to generate enough electricity for 2,000 homes.Lang
26、uage PointsUnit 4Production15. coordinate: v. to make various different things work effectively as a wholee.g. We need someone to coordinate the whole campaign.16. rely on: to need something or someone in order to survive, be successfule.g. Well rely on you to keep the conversation going.Language Po
27、intsReading AUnit 4Production 計算機輔助制造(CAM)可定義為通過直接或間接與廠家生產資源相連接的計算機系統(tǒng)來規(guī)劃、管理和控制工廠的運作。 CAM 的功能主要集中在四個方面:數(shù)字控制、工藝設計、機器人技術和工廠管理。vTranslation計算機輔助制造計算機輔助制造Reading AUnit 4Production 數(shù)字控制 數(shù)控就是使用編碼信息來控制加工機器的運動。在現(xiàn)代計算機數(shù)控系統(tǒng)中,運用CAM 程序,連接組件設計被高度自動化。這些程序生成一個計算機文件,該文件是用來解釋控制機器工作所需要的指令,并且載入CNC 機器中進行生產。Reading AUnit
28、4Production工藝設計 工藝設計是指從開始到結束的詳細生產步驟,它基本描述了各車間的生產運作狀況。用計算機輔助工藝設計是較為先進的技術,它使所謂的成組技術獲得了新的發(fā)展。成組技術的基礎就是把所有類似的部分歸類,使制造步驟標準化。 目前工藝設計系統(tǒng)還處于發(fā)展階段,但它可以在幾乎無需人工參與的情況下從幾何模具數(shù)據(jù)庫中直接設計出工藝流程。在該系統(tǒng)中,工藝設計師可以通過交流來復核設計工程師的設計,然后把結果輸入CAM 系統(tǒng),該系統(tǒng)將自動生成一整套工藝流程設計。Reading AUnit 4Production機器人技術 把機器人技術融入CAM 技術正在取得不斷的發(fā)展。美國空軍集成計算機輔助制造
29、項目就是其中之一,其目的就是在計算機自動化的環(huán)境下組織每個生產步驟。作為此項目的一部分,機器人被用來給飛機鈑金部件鉆孔。機器人鉆出公差為0.005 的一組鉆孔,然后對250 種部件中的任何一種的邊緣進行加工處理,生產率比傳統(tǒng)的人工操作提高了4 倍。Reading AUnit 4Production工廠管理 該功能結合其他功能一起協(xié)調整個工廠的運作。該管理系統(tǒng)在很大程度上依賴于成組技術,計算機還執(zhí)行各種管理任務,如庫存控制和物資需求計劃系統(tǒng)。Task 1 Listen to the conversation and match the people with the correct inform
30、ation.1. cant keep appointment on Tuesday2. a student practicing in workshop3. has some questions about CAM system4. will go to Head Office5. will have lunch at the AtlasJessicaAndrew JohnsonUnit 4ProductionJessica 2,3,5 Andrew 1,4,5ListeningUnit 4ProductionJessica: Hello! This is Jessica, an intern
31、. May I speak to Mr. Andrew Johnson, please?Andrew: Yes, speaking.Jessica: Well. Mr. Johnson, I have some questions about CAM system to consult you. Could we meet and have lunch together at the Atlas some time next week?Andrew: That sounds nice. When exactly?Jessica: Well, how about Tuesday?Andrew:
32、Im afraid I cant make it. Ive got to go to Head Office.Jessica: Hmm Then, is Thursday right for you?Andrew: Yeah, that would be fine. What time?Jessica: Shall we say 12:30?Andrew: Good. 12:30, next Thursday, the Atlas. Ill look forward to it.v ScriptListeningTask 2 Listen to the conversation and tic
33、k the itemsmentioned in the conversation. Ensuring the appointment time. Changing the appointment time. Reason of changing the time. Not available the whole week. Free in Friday afternoon. Another appointment time. The appointment place.Unit 4Production() () () () () ListeningUnit 4ProductionJessica
34、: Hello, this is Jessica.Andrew: Good morning! This is Andrew Johnson speaking. Im calling about the appointment with you. Somethings just come up. An American company wants to import some products from China. The representative will come to our company this Thursday.Jessica: Well. when do you think
35、 its convenient for us to meet?Andrew: Im fully occupied the whole week except Friday afternoon. Would that be too late?Jessica: No, thatll be fine. When exactly?Andrew: Well, Ill be free from 2:00. Is that convenient for you?Jessica: Yes, quite all right. Can you confirm it now?Andrew: All right. T
36、wo oclock on Friday afternoon.Jessica: Im going to your office on time. Thank you very much. See you then.Andrew: Bye, Jessica.v ScriptListeningTask 3 Mr. Clive from an American company is visiting Blue-sky Mold, accompanied by Andrew Johnson, the Production Manager. Listen to the conversation and f
37、ill in the blanks with what you hear.Andrew Johnson: Now this is the 1_ line that produces the machine tools, Mr. Clive.Mr. Clive: Ive been very impressed by what Ive seen. I know the factory is 2_ at full capacity.Andrew Johnson: Yes, weve received plenty of orders, both for 3_needs and for export.
38、 As you know, we 4_ machine tools of all types and sizes.Mr. Clive: Is any work done by subcontractors?Unit 4Productionassembly operatinghome supplyListeningAndrew Johnson: No, we are fully self-sufficient. We have laboratories, quality control department and 5 _department all here.Mr. Clive: Have y
39、ou been producing this new model for a long time?Andrew Johnson: Yes, weve introduced new technology and started a new model last year.Our designers always keep up with the 6_ of technology.Mr. Clive: Is the 7_ of engineers big?Unit 4Productionpacking development staff ListeningAndrew Johnson: Total
40、ly we have about two hundred engineers.Mr. Clive: How do you ensure quality control?Andrew Johnson: Well, its done by the Quality Control Department. Our quality control engineers ensure that all equipment manufactured is thoroughly inspected and 8_ in full the requirements of the orders technically
41、.Mr. Clive: Do you also 9_ the packing?Unit 4Productionmeets check ListeningAndrew Johnson: Yes, but weve recently started to use packing companies too. Well, is there anything else youd like to see?Mr. Clive: No, thanks.Andrew Johnson: OK. Lets go to my office for a cup of 10_ .Unit 4Production tea
42、 ListeningTask 4 Listen to the conversation in Andrew Johnsons office and judge whether the following statements are true (T) or false (F).( ) 1. Mr. Clive would not like black tea.( ) 2. Andrew Johnson has worked out a ten-day schedule for Mr. Clive.( ) 3. Mr. Clive thinks Peking Opera is a little
43、different from Western operas.( ) 4. Mr. Clive is not sure if he can understand the opera.( ) 5. Mr. Clive drops a hint that he will purchase products from Andrew Johnsons company.Unit 4ProductionTFFTTListeningUnit 4Productionv ScriptAndrew: Mr. Clive, what would you like, green tea or black tea?Mr.
44、 Clive: Green tea, please.Andrew: Here you are. According to our two-day schedule for you, were going to watch the Peking Opera Monkey King tonight.Mr. Clive: Great. My friend told me that Peking Opera is a must if you really want to know about China. Its quite different from Western operas. Also, I
45、 have learned Monkey King is one of the best-known Chinese novels.Andrew: Oh, Mr. Clive, you really know much about Chinese culture.Mr. Clive: Ha-ha, Chinese culture attracts people all over the world. But can we foreigners understand the opera?Andrew: Dont worry. I will introduce the story to you b
46、efore the show and explain it while were watching.Mr. Clive: Mr. Johnson, its very kind of you. I feel more confident of your company and I think we will have a nice cooperation.Andrew: We expect it.ListeningTask 5 Jessica and Andrew Johnson are talking about CAM. Listen to the conversation and answ
47、er the following questions.1. What is CAD?2. How do CAD and CAM systems work together in manufacture? 3. What is the main function of CAM?Unit 4Production CAD is the use of computer technology for the design of objects. the design is then turned into many computer-controlled processes. The integrate
48、d CAD/CAM system takes the computer design, and puts it directly into the manufacturing system;It highly automates a factory. Listening4. What is the manufacturing process controlled by in a CAM system? 5. What are the advantages of CAM mentioned in the talk? Please note down one of them.Unit 4Produ
49、ctionComputer. CAM raises the production rates; allows a company to get the best from workers by increasing their productivity; makes the process planner receive the impact from the design engineer via communication;helps coordinate operations of an entire factory.ListeningUnit 4Productionv ScriptJe
50、ssica: Mr. Johnson, I learned that CAD and CAM are widely applied in mold design and mold making. Can you tell me something more about them?Andrew: Sure. CAD is the use of computer technology for the design of objects. And CAM is a system of using computer technology to assist the manufacturing proc
51、ess.Jessica: Then how are these two systems related?Andrew: CAM is commonly linked to CAD systems. The integrated CAD/CAM system takes the computer design and puts it directly into the manufacturing system; the design is then turned into many computer-controlled processes, such as drilling.Jessica:
52、CAM is one of the most dramatic changes in the manufacturing process since the Industrial Revolution, isnt it?Andrew: Exactly.ListeningUnit 4ProductionJessica: And I also knew there are four main areas of CAM. But I dont remember what they are exactly.Andrew: You mean numerical control, process plan
53、ning, robotics, and factory management?Jessica: Yes, thats right! Could you please tell me more about them?Andrew: Definitely! All these systems are concerned with a highly automated factory. Because each of the manufacturing processes in a CAM system is computer controlled, a high degree of precisi
54、on can be achieved, which is impossible with manual manufacturing.Jessica: So CAM can raise the production rates?Andrew: Yes. It allows a company to get the best from workers by increasing their productivity. It also has many other advantages.Jessica: For example?Andrew: CAM allows the process plann
55、er to receive the impact from the design Engineer via communication. It helps coordinate operations of an entire factory.Jessica: That sounds great! Thank you so much, Mr. Johnson. I learned a lot today.ListeningTask 1 Work in pairs. Practice making short conversations with the words provided accord
56、ing to the example below.Example: Production Department / Mr. Brown / Bob / have trouble operating theNC machine tool / in the third workshopMr. Brown: Production Department.Bob: Is that you Mr. Brown? This is Bob.Mr. Brown: Oh hello, Bob. Nice to hear you.Bob: Im calling to ask for your help. I hav
57、e trouble operating the NC machine tool. Would you please kindly come to help?Mr. Brown: Sure. But Im having a meeting this afternoon. How about tomorrow morning?Bob: Let me see tomorrow morning is Wednesday. Okay, lets make a deal. Ill be waiting for you in the Third Workshop.Mr. Brown: OK. See you
58、 then.Bob: See you.Unit 4ProductionSpeaking1. Production Department / Mr. King / Mike / discuss a production plan / in the meeting room2. Marketing Department / Mr. Black / Wang Ning / discuss a marketing plan / in Mr. Blacks office3. ABC Company / Mr. Jones / Jane / Jane invites Mr. Jones to have d
59、inner with her / pick him up at 6 pmUnit 4ProductionSpeakingTask 2 Work in pairs. Bob waited for Mr. Brown from 8:00 to 12:00 on Wednesday morning, but Mr. Brown didnt appear. Bob was disappointed and decided to call Mr. Brown. Practice making a conversation. You may use the phrases or expressions l
60、isted below. BobI have a hard time getting through to you.Did you forget?You stood me up.I waited for you from to, but you didnt show up.Id like Mr. Brown I was listening to the lecture It was completely out of my mind. I attended the lecture Im awfully sorry. Ill treat you to dinner.Unit 4Productio
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