AAF潔凈室產(chǎn)品及FFU簡介資料課件

1、Better Air Is Our BusinessAAF潔凈室產(chǎn)品及FFU簡介AAF Cleanroom Products & AstroFan FFUAAF潔凈室產(chǎn)品及FFU簡介CONTENTS 目錄Cleanroom Product Overview 潔凈室產(chǎn)品介紹Testing Methology 測試方法FFU Testing FFU測試EC FFU System 直流FFU系統(tǒng)FFU生產(chǎn)設(shè)備簡介FFU機(jī)組特性及應(yīng)用Cleanroom Products潔凈室產(chǎn)品High Efficiency Filters 高效過濾器 HEPA & ULPA效率99.95% - 99.9995% 0

2、.3mAstroCel II AstroPakAstroCel IAstroVeeAstroCel III 4000 Cleanroom Products 潔凈室產(chǎn)品效率99.99% - 99.999995% MPPSFM-IIPharmaGelTMAstroFan FFUMEGAcelTM HEPA Box 高效送風(fēng)口AstroCel II & TMCleanroom Products 潔凈室產(chǎn)品Ceiling System 吊頂系統(tǒng)Ceiling Grid吊頂龍骨Cleanroom Lighting 潔凈燈具ASTROFAN FFU 風(fēng)機(jī)過濾器機(jī)組Self-Contained Stainl

3、ess Steel Housing 箱體、風(fēng)機(jī)/馬達(dá)及過濾器一體Rigid, Walk-On Construction 堅固，可在上面行走High Performance Fan/Motor 高效率的風(fēng)機(jī)/馬達(dá)Low Noise Level 低噪音High Total External Static Pressure 100Pa 高機(jī)外靜壓Compatible With Wide Range Of Ceiling Grids 適用于任何款式的龍骨系統(tǒng) Available in Electrical Commutated (EC) and with Variable Voltage (VV) C

4、ontrol 可采用直流馬達(dá)或無級調(diào)速ASTROFAN FFU 風(fēng)機(jī)過濾器機(jī)組FM IITesting Methodology測試方法Cold DOP - Heterogeneous polydispered aerosol having broad Particle size distribution : 3.0 micron 99+% 0.7 micron50+% 3 min/min) Average air velocity - 90+ 10ft/min (0.45+ 0.05m/s) 平均面風(fēng)速(laminar flow condition) Sequential counting s

5、ystem 連續(xù)計數(shù)系統(tǒng)Filter Testing 過濾器檢測Automatic Scanning 自動掃描If the air velocity distribution test is done, it will print out a map showing the filter face velocities over 8 points for a 600 x1210 filter. Typically, the air velocity is within + 20%.風(fēng)速的均勻度同時被檢測。典型均勻度為+ 20%Standard defines a leak is a hole

6、which would produce a local penetration of 0.01% with an upstream concentration of 100%.按標(biāo)準(zhǔn)，當(dāng)上游濃度100%時，下游濃度檢測到0.01%穿透則視為泄漏Leak Test 檢漏測試Filter Testing 過濾器檢測Leak Repair 泄漏修補(bǔ)Filter Leaks 0.01% are patched. 0.01%的泄漏點可以修補(bǔ)Filter media is patched with medium or adhesive. 采用聯(lián)膠或介質(zhì)修補(bǔ)For any one leak - maximu

7、m area of patch is 2 in2 (13cm2). 任何一個泄漏點不可超過2 in2For the filter, the patching is limited to a maximum of 1% of the face area (IE-RP-CC001-3).根據(jù)IE-RP-CC001-3標(biāo)準(zhǔn)，過濾器泄漏點的修補(bǔ)面積不可超過過濾器面積的1%Leak Test ReportFilter Testing Report 過濾器檢測報告Leak Found ReportFilter Testing Report 過濾器檢測報告Defect Map Filter Testing

8、Report 過濾器檢測報告Air Velocity Test ReportFilter Testing Report 過濾器檢測報告 Fan Filter Unit TestingFFU測試FFU Testing Chamber FFU測試臺The FFU Testing Chamber is specially designed to maintain an environment with room temperature of 24oC and ambient noise level below 35dBA for measuring : 特別設(shè)計的FFU測試臺可在室溫24oC 及背景

9、低于35dBA的無響室內(nèi)測量： air velocity 風(fēng)速Probe Velocity Anemometer 風(fēng)速計 noise level 噪音 Sound Level Meter 噪音計 external static pressure 機(jī)外靜壓 Air Flow Micromanometer 壓力表 filter pressure 過濾器壓損 Air Flow Micromanometer 壓力表 electrical characteristics 電力參數(shù)Power Meter 功率表Schematic Diagram of FFU Testing Chamber FFU測試臺示

10、意圖FFU Testing Chamber FFU測試臺Air Velocity Test 風(fēng)速測量The Probe Velocity Meter is used to measure the average air velocity at 8 points, 300mm below the FFU. For accurate readings, data is only recorded after the probe is stationary for at least 5 seconds. 風(fēng)速在FFU過濾器出風(fēng)面下300mm處測量8個點的平均風(fēng)速。為得到準(zhǔn)確地數(shù)值每點測量時測點需保持

11、最少5秒時間。12345678Illustration of Measuring PointsNoise Level Test 噪音測試Noise level is measured at 1 meter below the filter surface with the Sound Level Meter. Prior to the test, the ambient noise level is recorded. 噪音的測試在過濾器出風(fēng)面下1米的位置測量，測試前要先測量背景噪音。FFU MANUFACTURING 風(fēng)機(jī)過濾器機(jī)組生產(chǎn)線TUNRRET PUNCHER 高速沖床BENDING

12、 MACHINE 折彎機(jī)FFU ASSEMBLY ROOM FFU組裝車間 AAF Astrofan FFU DC-System FFU 直流控制系統(tǒng) First, which type of DC motor? BRUSH DC motor 有刷直流馬達(dá)Requires carbon brushes to commutate (drive) motor需要碳刷來換向（驅(qū)動）馬達(dá)BRUSH-LESS DC motor 無刷直流馬達(dá)Does not require carbon brushes to commutate motor.不需要碳刷換向EC Motors What is an EC m

13、otor? impeller just mounted on rotor葉輪直接裝在轉(zhuǎn)子上Rotor (rotating part) outside;轉(zhuǎn)子（轉(zhuǎn)動部件）外置Stator (fixed part) inside;定子(固定部分）內(nèi)置AC Motor交流馬達(dá)Stator of EC MotorEC馬達(dá)的定子Printed Circuit Board印刷電路板External rotor motor 外轉(zhuǎn)子馬達(dá)AC and EC perfectly matched 完美組合 fans風(fēng)機(jī) very low noise超低噪音 highly efficient高效率 external r

14、otor motors外轉(zhuǎn)子馬達(dá)highest efficiency over wide speed range 在更廣的速度范圍中具有最高的效率very low heat loss generated 低熱損 controllers控制器all control and EMC functions built in 所有控制器和電磁兼容內(nèi)置What is DCSYSTEMS ?ECSYSTEMSUnique features 獨特的特色special winding design特殊的繞線設(shè)計= no bearing currents = 無軸承電流patented new soft“ com

15、mutation 有專利的新的“軟”換向= no commutation noise = 無換向噪音new low ripple“ magnets 新的“低渦流”磁場= no vibration 無震動Motor Efficiency 馬達(dá)效率Cleanroom 無塵室Efficiencies of AC versus EC motors AC 和 EC 馬達(dá)效率比較fractional horsepower motor systems (including drive efficiency)部分驅(qū)動電機(jī)系統(tǒng)（包括驅(qū)動效率）三相交流電容馬達(dá)罩級馬達(dá)Standard AC induction m

16、otors 標(biāo)準(zhǔn)交流感應(yīng)電機(jī)P1 n3 63% fan speed風(fēng)機(jī)速度 = 25% motor load馬達(dá)負(fù)荷1400 kW1 kWMotor load馬達(dá)負(fù)荷 P / Pnom馬達(dá)效率AC & DC FFU COMPARISON直流及交流型 FFU 技術(shù)參數(shù)及運行費用比較AC & DC FFU COMPARISON直流 及 交流 型 FFU 技術(shù)參數(shù)及運行費用比較AC & DC FFU COMPARISON直流 及 交流 型 FFU 技術(shù)參數(shù)及運行費用比較 Softstart軟啟動Benefits 優(yōu)點no current surges during start-up 啟動時無高峰電流

17、low torque load to bearings and structure 軸承和結(jié)構(gòu)低負(fù)荷no sequenced startup required 無需順序啟動Startup Current = 3.5 * Nominal Current(運行電流)Startup Current of AC Fan交流風(fēng)機(jī)的啟動電流ebm交流馬達(dá)的啟動電流主電流Startup Current Nominal Current(運行電流)No need forsequencedfan start after power failure停電后無需順序啟動Startup Current of EC Fan

18、C: 電機(jī)啟動比例主電流Benefits 優(yōu)點wide supply voltage range 200V 277 V電壓范圍寬100V 130Vlowest possible current 可能達(dá)到的最低電流minimum installation cost 最小安裝成本Power Factor Controller “PFC” (功率因子控制器)EC-SYSTEMSEC-i integrated 集成 R3G400 e.g. fan for 1200 x 1200 FFU with Integrated electronicsR3G400 e.g. fan for 1200 x 1200

19、 FFU300 W SMPS w/ active PFCextremely low noiseEC-SYSTEMS HistoryR3G400 e.g. fan for 1200 x 1200 FFU500 W active PFC Commutation low noise199620002004400 W integratedactive PFCno commutation noiseEC-i EC-集成Controller控制器Motor馬達(dá)Drive驅(qū)動Fan風(fēng)機(jī)Setting設(shè)置EC controllability EC-iMainsSettingBenefits 優(yōu)點 Less w

20、iring 更少線路 Less labour 更少人力 Easy to commission容易實現(xiàn) Foolproof installation安裝簡易Lowest wiring labour and costEC-SYSTEMS EC-i Filter-Fan-Units (FFU)Networked with ebmBus 用ebmBus的網(wǎng)絡(luò)Controlling and Monitoring 控制和監(jiān)控Visualization 可視High Efficiency 高效No Harmonics (active PFC power-factor controller)無諧波(積極功率因

21、子控制器)Fan-Modul3D fans sizes 310, 355, 400200 - 277 V motor with integrated electronicsUp to 400 W with RS485 ebmBUS we name it: EC-i (EC-integrated集成)EC-SYSTEMS EC-i R3G400 with integrated electronicsActive PFC積極功率因子EMC / EMI filters up to 400 W with RS485 ebmBUSR3G400-XX00-XA3D fan size 400 200-277

22、V motor with integrated electronicsR3G400-XX00-XA3D fan size 400 200-277 V motor with integrated electronicsEC-SYSTEMS EC-i R3G400 with integrated electronicsActive PFC積極功率因子EMC / EMI filters 電磁兼容過濾up to 400 W with RS485 ebmBUSR3G400-XX00-XA3D fan size 400 connector box and LED displayOptional Conne

23、ctor BoxRJ45 for RS485 ebmBUSLED signal “power on”EC-SYSTEMS EC-i R3G400 with integrated electronicsR3G310-XX00-XAPower max 400 WSupply200 277 VAC / 50 60 Hz電源100 130 VAC / 50 60 HzR3G400- XX00-XAR3G355- XX00-XA3D fans with EC-motor Integrated commutation with RS485 ebmBUSEC-SYSTEMS EC-系統(tǒng) EC-i R3G31

24、0, R3G355, R3G4002 x 43 x 44 x 4FFU1,200 m/h1,800 m/h2,400 m/hMains Current without PFC is 50% higher than with PFCw/o PFC沒有功率因子Power Factor= 0.53Current IRMS = 0.96 A with active PFCPower Factor= 0.99 Current IRMS = 0.64 APFC Power Factor Correction 功率因子校正RMS Mains Current實際電流Imains mAPFC Power Fac

25、tor Correction功率因子校正true RMS current w or w/o active PFC有無功率因子的實際電流比較不帶功率因子帶功率因子R3G400-AD25-60 air flowFan rotates clockwise ! 風(fēng)機(jī)順時針轉(zhuǎn)動External rotor motorFan switched on, produces air flow from sucking to discharge side 風(fēng)機(jī)啟動,產(chǎn)生從入口到出口的空氣流1,450 rpm2,500 m/h 250 PaP1 = 345 WattSoft-Braking軟制動（Soft-煞車）F

26、an switched off, driven by high pressure at discharge 風(fēng)機(jī)停止, 被出口高壓驅(qū)動Fan rotates counter-clockwise !風(fēng)機(jī)逆時針轉(zhuǎn)動External rotor motorair flow250 Pa250 Pa 970 rpm1,980 m/h 250 Pa .07 NmReverse Rotation反方向轉(zhuǎn)動Start soft brake40 rpm after 4.2 secondsIdling reverse at 250 Pa 970 rpmR3G400-AD25-60Fan switched on,

27、soft braking decelerates from 970 rpm to 40 rpm within 5 seconds風(fēng)機(jī)啟動, 軟啟動在5秒鐘內(nèi)從970 rpm 減到40 rpm Fan rotates counter-clockwise !風(fēng)機(jī)逆時針轉(zhuǎn)動External rotor motorair flow250 Pa250 Pa 40 rpm1,790 m/h 250 Pa .57 NmR3G400-AD25-60Reverse Rotation反方向轉(zhuǎn)動Softstartbegin soft brake40 rpm after 4.2 secondsIdling rever

28、se at 250 Pa 970 rpm在250 Pa 970 rpm時反方向轉(zhuǎn)動1613 rpm after 12,5 sec. R3G400-AD25-608 x RS485=248 FFU1-31 FFU1-31 FFU32 xControl Diagram 控制系統(tǒng)圖The Intelligent Master Gateway with IP Enable Module provies interface up to 3 Master RS485 interface and a 10 Base-T port(RJ45 connector). The IP Enable Controll

29、er provides an ease of use for system integrator. User can plug the controller to any LAN points connected to a Network follow by a simple software configuration and it is ready for operations. 智能型主網(wǎng)關(guān)可以連接3個RS485接口及10級 T接口(RJ45聯(lián)接器)。它可以很方便地連接上任何局域網(wǎng)，加上簡單的程序設(shè)定便可運行。The Master gateway is configurable by p

30、rogram to 主網(wǎng)關(guān)可以以三種方式控制 Control 3 sets of 31 FFU 直接控制三組的31臺FFU OR 或 One set of 255 repeaters for direct replacement for upgrading system 控制255個路由器已升級現(xiàn)有系統(tǒng) OR 或 Master/Slave gateway: Each Master can connect up to 255 Slave. 主/次網(wǎng)關(guān)控制：每個主網(wǎng)關(guān)控制最多255個次網(wǎng)關(guān)Master Gateway 主網(wǎng)關(guān)Slave Gateway 次網(wǎng)關(guān)Software Features 軟件

31、特性 Cleanroom Layout for easy FFU location identify, including Zoom In/Out 可視潔凈室平面圖可方便顯示FFU運行狀態(tài)及故障FFU位置 FFU Error reporting by print out, e-mail, alarm output FFU 錯誤報告可以打印，電郵及信號輸出的形式及時產(chǎn)生 Master Gateway output/input connected to BMS or fire alarm system 主網(wǎng)關(guān)的信號輸出/輸入可以連接去用戶的自控系統(tǒng)或火警系統(tǒng) FFU time switch set

32、ting of high/low speed for energy saving 在不同工作時間的高/低轉(zhuǎn)速設(shè)定可以節(jié)省能源 Multi level user name and password protection 多層用戶及密碼保護(hù) 控制系統(tǒng)具有分級管理功能 (共分5級) 每級具有不同的管理權(quán)限,由低到高管理權(quán)限依次整加 每個管理等級可以設(shè)定多個管理員,每個管理員具有不同的密碼 不同管理等級的管理員憑密碼登陸系統(tǒng),并可執(zhí)行改管理等級的管理權(quán)限 系統(tǒng)會自動記錄不同管理人員登陸和離開系統(tǒng)的具體時間,以備查詢 控制系統(tǒng)具有能耗管理和分析功能 可以實時顯示每一臺/每組或設(shè)定的每個區(qū)域以及全部FFU的實際能耗 可以按比例示意圖形式分析不同區(qū)域能耗 可以提供不同區(qū)域/組別日平均能耗成本分析曲線圖Software L