FactoryTalk軟件架構(gòu)課件

ExploringFactoryTalk

ChenHuaming(陳華明)軟件區(qū)域經(jīng)理/北京地區(qū)hchen@65182535-3405,139101553371ASIAPACIFICREGIONSOUTHKOREAMONGOLIACHINAPAKISTANINDIABeijingShenyangSeoulOsakaNagoyaJAPANTokyoXiamenShanghaiTaipeiTaichungTAIWANHONGKONGVIETNAMLAOSTHAILANDKAMPUCHEABangkokLahoreNewDelhiNEPALBangaloreCalcuttaBHUTANBANGLADESHMYANMARSRILANKASINGAPOREMALAYSIATHEPHILIPPINESBRUNEIINDONESIAManilaJakartaKualaLumpurPAPUANEWGUINEAAUSTRALIAPerthAdelaideSydneyBrisbaneMelbourneNEWZEALANDNewPlymouthChristchurchMumbaiPuneKaohsiungKarachiKwangjuYokohamaQuezzonCityAhmadabadSelangorHoChiMinhCityWuhanAsiaPacificHeadquartersRegionalHeadquartersOfficesAUSTRALIA/NEWZEALANDMichaelCahill-MelbourneCHINA

ActingBySoftwareSpecialistsINDIA

Kultaj

KhannaCSTResourceSupportCoimbatoreChennaiHyderabadSahibabadGuangZhouPusanChongqingAucklandIn2years,grownfrom38employeesto86!!DalianCampusAUSTRALIA

RobertReytomasNEWZEALAND

TBH-1CHINA EmmaLiu-ChinaSM RyanZhang-East

HuaMingChen-Beijing

Wei

Wei–South

YukaiWang–North

GuoyuWang–Beijing

Bangrong

Xie–South

YanfengWu-East KevinLiu–TaiwanJAPAN

HideoNishimura

TBH-1KOREA

NHKimSEASIA

Kirakit

Hothong

TBH-1INDIA

Mukund

TBH-1SoftwareManagerTeam231.FactoryTalk?概述2.FactoryTalk?優(yōu)勢(shì)3.RSSql簡(jiǎn)介4.應(yīng)用說(shuō)明41.FactoryTalk?概述5Source:AMRManufacturingOperationsChallenge6TheCIO’sRealityThousandsofPointSolutions”fromhundredsofvendorsInterfaceseverywherewith

noupgradepathNo“SingleVersion

oftheTruth”Source:IBM&IndustryStudies;CustomerInterviews2004Source:IBM&IndustryStudies;CustomerInterviews2004ConsolidateStandardizeIntegrate7廠(chǎng)級(jí)信息系統(tǒng)的現(xiàn)狀費(fèi)用高昂，難于運(yùn)行和維護(hù)：CustomintegrationDuplicateddataNosingleInterfaceNore-useofobjectsPoor3rdPartyconnectivityDifficulttoupgradeLackof

standards集成費(fèi)用工程時(shí)間維護(hù)成本松散耦合的應(yīng)用MESSCADA/HMILaborQualityPlant-wideInformationSystems8DiagnosticsHistoricalDataReal-TimeDataLicenseServerAlarms&EventsConfigurationDataModelSecurityVisualization目標(biāo):將多個(gè)應(yīng)用變?yōu)榧傻?、模塊化的、可伸縮的套件。羅克韋爾自動(dòng)化的實(shí)踐分立應(yīng)用一次創(chuàng)建，提供給所有應(yīng)用；信息透明共享，應(yīng)用無(wú)縫集成。SecurityDataModelConfigurationAlarms&EventsLicenseServerReal-TimeDataHistoricalDataDiagnosticsFactoryTalkServicesOrientedArchitectureApp#1App#2App#5App#4App#3DiagnosticsHistoricalDataReal-TimeDataLicenseServerAlarms&EventsConfigurationDataModelSecurityMESDiagnosticsHistoricalDataReal-TimeDataLicenseServerAlarms&EventsConfigurationDataModelSecurity3rdParty9FactoryTalkArchitectureOverviewFactoryTalkApplicationsFactoryTalkServicesDirectorySecurityLiveDataDiagnosticsAuditActivationAlarmsandEventsHistoricalDataCommonZeroAdminClientControlVisualizationMES3rdPartyBatchWorkFlowEngineFactoryTalk

IntegratorApplicationConnectivityFocusedApplicationsFoodAutomotiveLifeSciencesBeverageInformation

EnabledLogix3rdParty&

LegacySystems

Profibus,FF,HART,DH+,…

Modicon

PlantNetwork

Siemens

DeltaV

RALegacyERPSCMPLMUnifiedPlantModel10IntegratedProductionManagement&PerformanceSoftwareDesign&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesIntegratedArchitectureLogixControlPlatformFactoryTalkInformationPlatformSense&RespondSense&Respond-內(nèi)嵌在各產(chǎn)品內(nèi)；-信息共享；-重復(fù)信息最小化。11TheFactoryTalkProductionDisciplinesDesignandConfigurationIntegratedenvironmentsforcreating,modeling

&programmingyourproductionprocessesAutomationcontrolprogrammingSetup&propagatereusableequipmentOrderandproductdefinitionsRapidprocessdevelopment,simulation&deploymentRSLinxEnterpriseRSLogixArchitectPhaseManagerRSLogixArenaSimulationDesign&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitecture12Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesProductionManagementReal-timecoordinationacrossyour

plant-wideproductionprocessesOrderscheduling&executionTracking&genealogyResourcemanagementMulti-siteproductionsynchronizationFactoryTalkBatchFactoryTalkSchedulerFactoryTalkProductionCentre(RSAdvantage)FactoryTalkeProcedureFactoryTalkMaterialTrack13Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesDataManagementToolsandmethodstouseforcollecting,

transformingandintegratingproductioninformationEvent,process,ormasterdatacollection&storageIntegrationandworkflowacrossdisparatesystemsOrganize,synchronize,archive&aggregatedataAutomatedandmanualdatacollectionHistorianRSSqlIntegratorPMXRecipeMESPMXSkillTrackMESOPCGateway14Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesQuality&ComplianceEnsureoperationalprocessesand

proceduresmeetstandardsorspecificationsSimplifyregulatorycomplianceandreportingAutomated,proactivequalityenvironmentImprovefirst-passqualityEnhanceproductandprocessconsistencyPMSEBRMESRSMACCChangeManagementShopOperationsQualityMgmt*SPC/SQC

15Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesAssetManagementOptimizesmaintenanceandplantoperations

toimproveyourresourceavailabilityRiskmitigationandchangemanagementproceduresComprehensivediagnosticsanddeviceconfigurationCalibration&real-timemonitoringAuditoperatoractions&devicehealthRSMACCChangeManagementRSMACCNetworkHealthRSMACCDefenderRSMACCAAMRSMACCEOLEntekEmonitor16Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesPerformanceandVisibilityPresentsawindowintotheprocess

soyoucanmakebetterdecisionsReporting&analysistoolsRole-basedoperatorinterfaces&dashboardsKeyperformanceindicators(KPI)Situationaldisplayatmachine,line,

plant&enterpriselevelsRSBizWarePlantMetricsFactoryTalkPortalViewMachineEditionViewSiteEdition17PremierIntegrationIntegratedArchitecture=Automation&InformationBroadestScopeofSupplyScalable/ModularPlatformReal-TimeInformationAutomation=LogixMultipleControlDisciplinesScalable/ModularPlatformInformationEnabledPlantWideInformation=FactoryTalkMultipleProductionDisciplinesScalable/ModularPlatformAutomationEmpoweredFasterTimetoMarketLowerIntegrationCostsLowestTotalCostOfOwnershipPerformanceOptimizationRegulatoryCompliance18如何使用FactoryTalk?服務(wù)?軟件安裝光盤(pán)：RSViewSERSSqlPlantMetricsHistorian

……192.FactoryTalk?優(yōu)勢(shì)20RSViewSE相比傳統(tǒng)HMI軟件的五大優(yōu)勢(shì)基于FactoryTalkDirectory的RSViewSupervisoryEdition與傳統(tǒng)HMI軟件的主要區(qū)別:數(shù)據(jù)庫(kù)設(shè)計(jì)模式Tag點(diǎn)定義模式畫(huà)面保存方式控制系統(tǒng)的可重用性組態(tài)方式21RSViewSE相比傳統(tǒng)HMI軟件的五大優(yōu)勢(shì)基于FactoryTalkDirectory的RSViewSupervisoryEdition與傳統(tǒng)HMI軟件的主要區(qū)別:數(shù)據(jù)庫(kù)設(shè)計(jì)模式Tag點(diǎn)定義模式畫(huà)面保存方式控制系統(tǒng)的可重用性組態(tài)方式22HMIServer;DataServer2）RSViewSEClientRSViewSE典型結(jié)構(gòu)之一（獨(dú)立控制/監(jiān)控網(wǎng)絡(luò)）RSViewSEClientRSViewSEClient3）RSViewStudio……….CLXsFactoryTalk

DirectoryServerHMIServer;DataServerEthernetControlNet主服務(wù)器備服務(wù)器1）RSViewSEServer231.數(shù)據(jù)庫(kù)設(shè)計(jì)模式(傳統(tǒng)HMI軟件)傳統(tǒng)系統(tǒng)通常意味著數(shù)據(jù)拷貝大量各種不同種類(lèi)的數(shù)據(jù)庫(kù)TagDatabaseTagDatabaseTagDatabaseDataClientDataClientDataClient集中式數(shù)據(jù)庫(kù)集中式數(shù)據(jù)庫(kù)是一個(gè)解決辦法,但是…單點(diǎn)故障仍需多次定義Tag名TagDatabaseDataClientDataClientDataClient數(shù)據(jù)庫(kù)復(fù)制TagDatabaseTagDatabase241.數(shù)據(jù)庫(kù)設(shè)計(jì)模式(RSViewSE

設(shè)計(jì)模式-數(shù)據(jù)聯(lián)合)數(shù)據(jù)庫(kù)依然分布在它的原始位置

(如:controller)客戶(hù)通過(guò)使用FactoryTalkDirectory(FTD)去獲取數(shù)據(jù)定義,FTD相當(dāng)于一個(gè)查找表與InternetDNS原理類(lèi)似數(shù)據(jù)定義既是分布式又是集中式在每個(gè)客戶(hù)端均保留一份FactoryTalkDirectoryTag

DatabaseDataClientDataClientDataClientTag

DatabaseTag

Database25FactoryTalk

Diretory的優(yōu)勢(shì)--1平衡負(fù)載分布式：數(shù)據(jù)庫(kù)及數(shù)據(jù)分布在各個(gè)控制器上，分別由各個(gè)控制器獨(dú)自處理對(duì)數(shù)據(jù)更快更直接的訪(fǎng)問(wèn)數(shù)據(jù)不需要先由一個(gè)數(shù)據(jù)庫(kù)傳遞到另一個(gè)數(shù)據(jù)庫(kù)，再傳遞到客戶(hù)端。而是直接有控制器到需要數(shù)據(jù)的客戶(hù)端避免了單點(diǎn)故障數(shù)據(jù)庫(kù)及數(shù)據(jù)分布在各個(gè)控制器上，在每個(gè)客戶(hù)端均保留一份FactoryTalkDirectory數(shù)據(jù)庫(kù)設(shè)計(jì)模式26FactoryTalkTAGBrowser從同一個(gè)TAGBrowser中流覽

RSLinx,OPC,andRSViewHMI的TAG在所有FactoryTalk

產(chǎn)品中

(如.RSSql)均使用同一個(gè)BrowserFactoryTalkBrowser27PLCHMI(手工導(dǎo)入/導(dǎo)出)HMI/PLC程序兩個(gè)數(shù)據(jù)庫(kù)：程序中的任何變更都會(huì)導(dǎo)致兩個(gè)數(shù)據(jù)庫(kù)的變動(dòng)2.Tag點(diǎn)定義模式

(傳統(tǒng)HMI軟件–多次定義)282.Tag點(diǎn)定義模式

(RSViewSE–一次定義)2.在HMI中直接使用在PLC中創(chuàng)建好的Tag點(diǎn)，不需要再創(chuàng)建一個(gè)新的HMItagatabase.1.使用RSLogix來(lái)定義PLC點(diǎn)，接著保存這個(gè)項(xiàng)目文件。Tag點(diǎn)保存在控制器中新添加的Tag點(diǎn)立刻生效29FactoryTalk

Diretory的優(yōu)勢(shì)--2減少項(xiàng)目開(kāi)發(fā)時(shí)間和維護(hù)成本不用輸入、輸出和復(fù)制標(biāo)簽數(shù)據(jù)庫(kù)避免了多數(shù)數(shù)據(jù)庫(kù)可能出現(xiàn)的單點(diǎn)故障支持將標(biāo)簽數(shù)據(jù)庫(kù)分布在網(wǎng)上的多個(gè)控制器上Tag點(diǎn)“一次定義”：303.

畫(huà)面保存方式(傳統(tǒng)HMI軟件–畫(huà)面多次拷貝)將圖形文件保存成一個(gè)文件。在多個(gè)站上的一個(gè)或多個(gè)HMI項(xiàng)目中輸入這個(gè)圖形文件。在一個(gè)站上修改這個(gè)圖形文件，在線(xiàn)或者下線(xiàn)將畫(huà)面拷至各個(gè)站。多次修改，多次拷貝；站越多，拷貝的工作越多。313.

畫(huà)面保存方式(RSViewSE–一次性畫(huà)面)畫(huà)面保存在HMIServer，客戶(hù)端沒(méi)有畫(huà)面。只需簡(jiǎn)單的修改圖形顯示，改變即在整個(gè)系統(tǒng)范圍內(nèi)有效。既可在線(xiàn)修改又可離線(xiàn)修改。32FactoryTalk

Diretory的優(yōu)勢(shì)--3傳統(tǒng)方案所沒(méi)有的優(yōu)點(diǎn)顯著減少項(xiàng)目開(kāi)發(fā)時(shí)間和維護(hù)成本避免輸入和復(fù)制圖形顯示支持將項(xiàng)目分布在網(wǎng)絡(luò)中多臺(tái)計(jì)算機(jī)上的HMIserver中在自動(dòng)化系統(tǒng)中方便、簡(jiǎn)單的更新畫(huà)面“一次性畫(huà)面”解決方案：334.控制系統(tǒng)的可重用性

(傳統(tǒng)HMI軟件-較差)需求：用戶(hù)需要增加一條生產(chǎn)線(xiàn)，并想從一條同樣的生產(chǎn)線(xiàn)拷貝控制系統(tǒng)供新的系統(tǒng)使用。有沖突!

在同一個(gè)應(yīng)用程序內(nèi)數(shù)據(jù)庫(kù)地址不能重名，畫(huà)面不能重名。必須做大量修改工作，一點(diǎn)也不省事。理想做法：在一個(gè)應(yīng)用程序內(nèi)，復(fù)制#1生產(chǎn)線(xiàn)的控制系統(tǒng)以供#2生產(chǎn)線(xiàn)使用。Area1（#1生產(chǎn)線(xiàn)）ClientHMIserverDataServerDisplay:OverviewArea2（#2生產(chǎn)線(xiàn)）

HMIServerDataServerDisplay:OverviewClient34Area2HMIServerDataServerDisplay:OverviewClientArea1ClientHMIserverDataServerDisplay:Overview1.Fatorytalk的層次化目錄使得組件名稱(chēng)(標(biāo)簽，報(bào)警，畫(huà)面)在系統(tǒng)范圍內(nèi)是唯一的。(區(qū)域名決定了TAG名的唯一性,即在不同的區(qū)域可以用相同的TAG名)2.用戶(hù)只需簡(jiǎn)單地將Area1中的內(nèi)容復(fù)制到Area2中生成新的控制。新信息立即可用。3.

復(fù)制的新項(xiàng)目與原項(xiàng)目從內(nèi)容到功能上完全一樣。只是所在的域不同。4.控制系統(tǒng)的可重用性

(RSViewSE-較好)35HMIRuntimesorServersHMI“Clients”orRuntimesEng.Station5.組態(tài)方式(傳統(tǒng)的HMI–每臺(tái)服務(wù)器單獨(dú)組態(tài))36HMIClientHMIClientHMIClientFactoryTalkDirectoryEng.Station5.組態(tài)方式（RSViewSE組態(tài)方式1-一臺(tái)機(jī)組態(tài)全部服務(wù)器）375.組態(tài)方式（RSViewSE組態(tài)方式2-一對(duì)多拷貝）定義信息源和信息源組一次,即可重復(fù)使用。在筆記本電腦上離線(xiàn)開(kāi)發(fā)整個(gè)系統(tǒng),只需在現(xiàn)場(chǎng)將應(yīng)用程序分別拷貝到需要的計(jì)算機(jī)上,再將系統(tǒng)中的計(jì)算機(jī)名改為運(yùn)行軟件的計(jì)算機(jī)名即可。此過(guò)程也可反過(guò)來(lái)!即:可以在現(xiàn)場(chǎng)將應(yīng)用程序全部拷貝到筆記本電腦里,即可對(duì)其進(jìn)行修改和重新開(kāi)發(fā)。38WeAreFocusedOnAutomation!

……..andWePartnerWithITSafety-Critical ProtectiveSystems SafetyInstrumentedSystemsLevel0-FieldInstrumentationLevel1-BasicProcessControlLevel2-AreaSupervisoryControlLevel3-SiteManufacturingOperationsLevel4-SiteBusinessPlanningSiteBusinessNetworkProcessProtectiveSystemProductionControlProcessHistoryBatchControlDiscreteControlSupervisoryControlOperator

InterfaceProcessControlNetworkWANRouterLevel5-EnterpriseContinuousControlProcessMonitoringSupervisoryControlOperator

InterfaceEnterpriseNetworkOptimizingControlOurFocusProcessSafety(ISA84,IEC61508,IEC61511)Source:ISASP-99.00.01(Draft)Manufacturing

andControlsSecurity(ISASP-99,NISTPCSRF)ITSecurity

ISO17799,BS7799ITFocus39RSAssetSecurity?為系統(tǒng)中的所有組件提供一個(gè)集中式的安全管理。在所有Rockwell軟件安裝過(guò)程中一同安裝。40RSAssetSecurity結(jié)構(gòu)RSAssetSecurity提供兩種安全管理模式：FactoryTalkNetworkDirectoryFactoryTalkLocal

DirectoryALocalDirectory針對(duì)單機(jī)應(yīng)用：所有軟件安裝在一臺(tái)機(jī)上或工作組方式ANetworkDirectory針對(duì)分布式系統(tǒng)，集中管理模式（domaincontroller）41RSAssetSecurity?Overview

通過(guò)FactoryTalkAdministrationConsole來(lái)配置系統(tǒng)安全四個(gè)組成部分∶Policies–定義系統(tǒng)級(jí)的安全策略SecuritypoliciesAuditpoliciesUserRightsAssignmentpoliciesProductPoliciesComputeraccounts–定義那個(gè)計(jì)算機(jī)可以訪(fǎng)問(wèn)控制系統(tǒng)Useraccounts–定義那個(gè)用戶(hù)可以訪(fǎng)問(wèn)控制系統(tǒng)NetworksandDevices–為控制系統(tǒng)中的硬件設(shè)置安全策略42RSAssetSecurity優(yōu)點(diǎn)針對(duì)所有Rockwell產(chǎn)品設(shè)置安全管理在應(yīng)用程序的開(kāi)發(fā)階段就提供安全管理可以和HMI產(chǎn)品的安全代碼一起使用支持使用Windows用戶(hù)，也可在系統(tǒng)中創(chuàng)建自己的用戶(hù)對(duì)密碼進(jìn)行有效管理

(密碼時(shí)效，賬戶(hù)鎖定，密碼設(shè)定規(guī)則等)43FactoryTalkAlarmandEventsFeatureLogix5000controllerswillserveupalarminformationtoFactoryTalkAlarmsandEventsNewinstructionsaddedtoLogix5000controllersDigitalAlarm-singlestate/bitdetectionAnalogAlarm–LL,L,H,HH,RateofChange

detectionConfigurableOptionsDelayTimeAutomaticacknowledge(events)DigitalcanbenormalorLatchedNewalarmdatatypescontainstateinformation

andtimestampsforalarm(~1KMemory/Alarm)FormoreinformationonFactoryTalkA&EattendsessionCA05!44FactoryTalkAlarm&EventComponentsforRSViewSESummaryshowsallalarmsinsystemOperatorscanacknowledge,filter,sortalarmsMinimalefforttosetup,configureandlearn!AlarmLogcapturesandstoresallalarmandeventactivityin:MachineLogNetwork-WideDatabaseFactoryTalkAlarmandEventLogViewertoolprovidesviewingandreportingofalarmandeventactivity45AlarmsandEvents’sCustomerValueHowwillAlarmsandEventsbenefitmycustomers?EliminatesduplicationofalarmtagsintheHMIBettertimestampingbecauseitoccursinthecontrolleratinstructionexecutionReducessystemoverheadandnetworkburdenbecausealarmnotificationisbyexception,ratherthentheHMIclientpollingthecontrollerfordatachangeAcknowledge,suppress,andothercomplexalarmhandlingismanagedatthecontroller–allowingprogrammaticalarmhandlingReduceHMIdevelopmenteffort–controldevelopercaneasilybuildalarmsystemwithlittleknowledgeorimpacttotheHMIsystem

Whatapplicationsarewetargetingwiththisfeature?Mainlyprocessindustries,butcanbealsousedinotherapplications/industries

HowdoesFactoryTalkAlarmsandEventsdifferentiateusfromourcompetitors’offering?IntegrationwithRSViewSupervisoryEditionSingletagdatabase463.RSSql介紹（FactoryTalkTransactionManager）

47RSBizWare:模塊化的MES解決方案

套裝解決方案允許模塊化實(shí)施,同時(shí)又提供了集成的MES平臺(tái)–兩全其美的方案!ImproveUptimePredicttheImpactofChangeIntegrateInformationAnalyzeOperationalDataManageOrderFlowStatisticalProcessControlRSBizWareSPCTrackResourcesManageBatchOperationsRSAdvantage48RSSqlWeb-BasedReportActiveXControlse.g.,RSView,VBRSBizWareProduction

ServerRSBizWareProductionClientPLCRSBizWareArchite