運輸安全體系介紹幻燈片課件

1、Distribution Safety introduction運輸安全體系介紹,New SHE Engineer training July 2010,DISTRIBUTION CODE 儲運安全準(zhǔn)則 Focuses on employee and public risks from the shipment of chemicals transportation, storage, handling, transfer & repackaging 關(guān)注于來自于化學(xué)品對于員工和公眾的風(fēng)險 運輸、存儲、操作、轉(zhuǎn)運和包裝 Applies to all modes of transport air

2、, ocean, road, rail & pipeline 適用于各種運輸模式 空運、海運、公路、鐵路和管道 Includes all chemicals (Regulated and Non-regulated) and wastes 包括所有的化學(xué)品（管制的和非管制的）和廢棄物 The purpose of the Distribution Code is to reduce the risk of harm to the general public, carriers, distributors contractors, chemical industry employees, an

3、d the environment 儲運安全準(zhǔn)則的目的是降低對于公眾、運輸商、分銷商員工、化工廠員工和環(huán)境造成危害的風(fēng)險 Adherence to the code will lead to safer chemical distribution 按照準(zhǔn)則的要求做，可以更加安全地運輸化學(xué)品,運輸安全管理準(zhǔn)則,1. 風(fēng)險的管理 Risk Management 2. 合規(guī)性評估和培訓(xùn) Compliance Review & Training 3. 運輸商的安全 Carrier Safety 4. 操作和儲存 Handling and Storage 5. 應(yīng)急準(zhǔn)備 Emergency Prepar

4、edness,SHE Standards/Guideline,DS Standards: - SHE Standard S1U - Responsible Care* Distribution Code Practices - SHE Standard S3U - Distribution Incident Prevention - SHE Standard S12U - Distribution Regulatory Compliance & Training - SHE Standard S14U - Distribution Handling & Storage DS Guideline

5、: - SHE Guideline S11U - Distribution Risk Management,DS Standard (2010 Jan): - SHE Guideline S11U - Distribution Risk Management,SHE Standards/Guideline,SHE Standard: - SHE Standard S4U - Emergency Preparedness & Response for Off-site Incidents - SHE SHE Standard S2Y Safety, Health, and Environment

6、al (SHE) Second-Party Auditing SHE Standard S3Y - SHE Incident Investigation SHE Standard S8Y - Safety, Process Safety, Fire, Distribution, and Environmental Incident Classification and Reporting - SHE Standard S11Y - First-Party SHE Auditing,1.風(fēng)險管理 S11U,對化學(xué)品運輸進(jìn)行風(fēng)險評估: 物料的危害性、事故的可能性和發(fā)生事故后對環(huán)境、人員的影響。 定

7、期(每年)更新、評估高毒物料、收/發(fā)貨物的清單。 新引入廠內(nèi)化學(xué)物質(zhì)管理。 對于危險貨物進(jìn)行包裝規(guī)格評估。,做好準(zhǔn)備 運輸方式的選擇 包裝容器的選擇和設(shè)計 承運人選擇 路線選擇 操作程序 培訓(xùn) 為了減少運輸環(huán)節(jié)，重置設(shè)備的位置,運輸方式的選擇,有什么可供選擇的方式:鐵路/公路/海運/空運/管道運輸 是否是危險品？ 產(chǎn)品是如何包裝的？ 產(chǎn)品的價值是多少？ 產(chǎn)品的重量/質(zhì)量是多少？ 合適的車輛能不能找到？,容器的選擇和設(shè)計,容器是否能夠適應(yīng)所期望的條件？ 現(xiàn)有的工具能否很容易的操作容器？ 我們是否和出發(fā)地交流過所發(fā)生的問題？ 是否由于包裝質(zhì)量或類型的原因引起“near miss”事故？ 容器是否方

8、便在運輸車輛上固定？ 合同商是否經(jīng)過培訓(xùn)來識別不合格的包裝,以及不要將損壞的貨物發(fā)出去？ 容器是否符合UN規(guī)范？,道路選擇,有沒有一條可以減少事故的更佳路線？ 道路情況是怎樣的？ 是否要跨越水路？ 是否可以避免人口密集區(qū)域？ 交通情況？ 橋梁承重？ 情況變化時能否改變路線？,2.1 合規(guī)性 應(yīng)確保及時了解法律法規(guī)及公 司的規(guī)程更新情況，并推行這些要求.,2合規(guī)性和培訓(xùn) S12U,道路危險貨物運輸管理規(guī)定,UNITED NATIONS COMMITTEE OF EXPERTS ON THE TRANSPORTATION OF DANGEROUS GOODS AND GHS 聯(lián)合國危險品運輸專家組

9、,International Civil Aviation Organization (ICAO) 國際民用航空組織,International Aviation Transportation Association Dangerous Goods Regulation (IATA DGR) 國際空運組織危險品規(guī)定,Based on UN Model Regulations 在聯(lián)合國危險品運輸?shù)慕ㄗh書基礎(chǔ)上,International Maritime Dangerous Goods Code (IMDG Code) 國際海運危險品規(guī)定,International Maritime Organ

10、ization (IMO) 國際海事組織,Local Regulation 當(dāng)?shù)胤ㄒ?guī),Transportation Regulatory Agencies 各國主管部門,International Regulations 國際的法規(guī) UN Model Regulation 聯(lián)合國 關(guān)于危險貨物運輸?shù)慕ㄗh書 IATA 危險貨物空運規(guī)則 IMDG危險貨物海運規(guī)則,國家/當(dāng)?shù)氐姆ㄒ?guī)優(yōu)先于公司要求 如果公司法規(guī)的要求比當(dāng)?shù)胤ㄒ?guī)的要求嚴(yán)格且沒有沖突，則必須按照杜邦的要求。 公司的要求有些是強制性的，有些只是指導(dǎo)性的。,2.2培訓(xùn),對所有與運輸安全相關(guān)的員工進(jìn)行培訓(xùn) 培訓(xùn)內(nèi)容：法規(guī)和公司要求 “儲運安全管

11、理程序”、“運輸事故緊急響應(yīng)處理程序”、 “危險品安全管理程序”、“化學(xué)品容器的存放與泄漏處理”、 “車輛裝卸貨程序”及化學(xué)品危害，化學(xué)品常識等方面的培訓(xùn)。 各個區(qū)域保存培訓(xùn)記錄。,3. 運輸商安全,管理責(zé)任 事業(yè)部的領(lǐng)導(dǎo)層以及采購/運輸管理層，均有責(zé)任來保證運輸商符合安全要求。 一般要求 為杜邦運輸危險品的運輸商必須充分了解產(chǎn)品的性質(zhì)，并且知道在正常運輸條件下和緊急情況下如何安全的處理所運輸?shù)奈ｋU品。 使用當(dāng)?shù)?區(qū)域采購/運輸部門提供的列表上的供應(yīng)商，以保證供應(yīng)商的選擇是達(dá)到安全的要求。,3. 運輸商安全- S13U,運輸商資格考察 根據(jù)他們的安全能力和表現(xiàn) 客戶自己提貨的控制。 對運輸商表

12、現(xiàn)的評估 定期開會，將運輸商的表現(xiàn)通告同行公司,承運商的選擇,切忌只考慮價格！ 有沒有安全程序？ 進(jìn)行了什么培訓(xùn)？ 司機選擇程序？ 車輛維護(hù)程序？ 是否發(fā)生過事故？ 是否紀(jì)錄“near misses”？ 駕駛員是否接受過處罰？ 車輛上有什么設(shè)備？ 有什么樣的車輛？ 是否有執(zhí)照？,操作程序,產(chǎn)品接受 產(chǎn)品發(fā)送 容器檢查 承運商/車輛選擇以及管理 泄漏處置 事故報告 裝載固定 工具使用 鑰匙控制/移動控制,4.操作和儲存 S14U,Carrier / Warehouse Assessment,Risk Management,Handling & Storage,Regulatory Complia

13、nce,Training,Emergency Response,Incident Reporting & Investigation,Container / Equipment Design & Maintenance,Distribution Safety Elements,SHE,RHYTHM,“Remember How You Treat Hazardous Materials” in Distribution,Established by DuPont in 1975, is a registered trademark of the DuPont Company. The RHYTH

14、M program is designed to inform and educate all DuPont personnel who may need to handle or have dealings with hazardous materials throughout the distribution chain. “We will not make, handle, use, sell, transport or dispose of a product unless we can do so safely and in an environmentally sound mann

15、er.”,RHYTHM = Distribution Safety,S3U Distribution Incident Prevention 4. Definitions RHYTHMan acronym for “Remember How You Treat Hazardous Materials” in distribution. Many sites refer to the person who coordinates the shipping process as the RHYTHM coordinator or the distribution coordinator. In t

16、his standard, the two terms are used interchangeably.,* RHYTHM Coordinator = Distribution Safety Coordinator* RHYTHM Committee = Distribution Safety Committee,DINS Distribution Incidents,Off-site ER introduction廠外應(yīng)急響應(yīng)介紹,New SHE Engineer training July 2010,Codes and Regulations 法規(guī)和標(biāo)準(zhǔn)的要求,Responsible C

17、are Codes of Practice Distribution and Transportation Code 10.1 Each company shall prepare and require LSPs to prepare, in accordance with relevant laws and regulations, emergency response plans for effective management of, and response to, unexpected events to reduce the risk of, and harm from, acc

18、idents posed to the operators, the community and the environment. Regulations on the Control over Safety of Dangerous Chemicals (Decree No. 344) 危險化學(xué)品安全管理條例 Article 53 Enterprises that manufacture dangerous chemicals must provide the technical guidance and necessary assistance for the emergency resc

19、ue against accidents caused by dangerous chemicals. 第五十三條 危險化學(xué)品生產(chǎn)企業(yè)必須為危險化學(xué)品事故應(yīng)急救援提供技術(shù)指導(dǎo)和必要的協(xié)助。,Elements of an Off-site ER Programme 廠外應(yīng)急響應(yīng)程序的基本要素 A detailed and documented Plan 詳盡的書面計劃 Training Programme 培訓(xùn)課程 Dedicated Equipment 專用裝備 Medical Programme 醫(yī)療程序 Media and Crises Management 媒體和危機管理 Reporti

20、ng and Evaluation 報告和評估,Level of Response 應(yīng)急響應(yīng)的級別 Level 1 - Remote Advisor 遠(yuǎn)程顧問 Level 2 - On-scene Observer 現(xiàn)場觀察員 Level 3,Packaged Intervention 包裝貨物處置 Full Intervention (Bulk) 散裝貨物處置 - Containment 堵漏 - Transloading 倒罐 - Scene Remediation 現(xiàn)場恢復(fù),Defensive Intervention 防御型處置 Offensive Intervention 進(jìn)攻型處置

21、,Remote Advisor 遠(yuǎn)程顧問,On-scene Observer 現(xiàn)場觀察員,Packaged Intervention 包裝貨物處置,Full Intervention 散裝貨物處置,Setup North team, Enhance on liquid bulk Capability 建立北方小組 加強散貨處置能力,24hrs ER Hotline 24小時熱線,South & Central teams setup, Basic ER Training 建立南方和中部小組 進(jìn)行基本培訓(xùn),Further training to South & Central teams, Ac

22、hieved Level 3 capability 繼續(xù)培訓(xùn) 達(dá)到level 3級別,DuPont China Off-site ER Development 杜邦中國廠外應(yīng)急響應(yīng)的發(fā)展,Y3,Y4,Y5,Y6,Y7,Y2,Y1,Business Growth & Risk 業(yè)務(wù)和風(fēng)險,ER Funding 應(yīng)急響應(yīng)投入,Gaps 差距,Setup Central II team, update equipment 建立中部第2小組 升級裝備,Phase 1 Set up level one capability 第一步 建立一級響應(yīng)能力 Signed an Emergency Respons

23、e service contract with NRCC (National Chemical ER Center) to provide level 1 Off-site ER service to DuPont China 與青島應(yīng)急響應(yīng)中心簽訂服務(wù)協(xié)議,- 5000+ DuPont MSDS been uploaded to NRCC database (new MSDS is identified via FSOP process) 上傳5000多份MSDS - 6 DuPont Off-site ER coordinators in place to receive the call from NRCC 指定培訓(xùn)了6名廠外應(yīng)急響應(yīng)協(xié)調(diào)員,Phase 2 set up level