不銹鋼焊接工藝評(píng)定報(bào)告PQR

1、焊接工藝評(píng)定報(bào)告評(píng)定報(bào)告編號(hào)：QAP-47焊接工藝指導(dǎo)書編號(hào)：QA-47焊 接 方 法： SMAW母材：TP304規(guī)格:6 X焊接材料：(H0Gr21Ni10) 規(guī)格:j江蘇啟安建設(shè)集團(tuán)有限公司2009年7月18日焊接工藝評(píng)定報(bào)告 PQR焊接工藝評(píng)定報(bào)告編號(hào) PQRPQR2009006頁(yè)數(shù)page1of4焊接工藝指導(dǎo)書編號(hào)執(zhí)行標(biāo)準(zhǔn)Welding Procedure Instruction No. WPS2009006 Acceptance Criteria ASME第 IX 卷焊接方法Welding ProcessGTAW操作類型（手工、自動(dòng)、半自動(dòng)）Operation Type （Manua

2、l 、Automatic、Semi-Auto）手工母材 Base Metals填充金屬 Filler Metals材料標(biāo)準(zhǔn)填充金屬標(biāo)準(zhǔn)Materal Spec.ASTMA516Specification GB4242-84類型或牌號(hào)牌號(hào)Type or BrandGR70Brand H0Gr21Ni10類、組別號(hào) -與類、組別號(hào) -相焊尺寸Group Numberto Group NumberSize<j)2.4mm厚度分類號(hào)Thickness 3.91mmClassification-直徑熔敷焊縫厚度Diameter<j)60.3mmThickness of Weld Bead 2

3、.65mm其它其它焊材相當(dāng)于Other-Other位置 Position預(yù)熱 Preheat坡口位置預(yù)熱溫度Position of Groove6GPreheat Temperature-焊接方向（向上、向下）層間溫度Weld Progression (Uphill、Downhill)向上Interpass Temperature-其它其它Other-Other-焊接工藝評(píng)定報(bào)告 PQR焊接工藝評(píng)定報(bào)告編號(hào) PQR No.PQR2009006頁(yè)數(shù)page2of4焊后熱處理PWHT溫度Temperature-時(shí)間Time -升溫速度Cooling Rate_2-降溫速率Cooling Rate_

4、2-氣體Gas(百分含量 Percent Composition)氣體 Gas 混合比 Mixture流量FlowRate保護(hù)氣Shielding AR%9L/min尾部氣Trailing-背部氣BackingAR%16L/min電特性 Electrical Characteristics電流CurrentDC操作技術(shù)Tech焊接速度Travel Speed直接或擺動(dòng)焊道String or Weavenique10 cm/min極性PolaritySPBead稍擺動(dòng)安培Amps7080 A擺動(dòng)方式Oscillation橫向伏特Volts1011 V多焊道或單焊道(每頁(yè))Multipass or

5、 Single Pass (per side)多焊道鴇極尺寸Electrode Siz(其它Othere<j)2.5mm單焊絲或多焊絲Single or Multiple Electroc其它Otheres-焊道層數(shù) WeldLayer焊接方法Process填充金屬Filler Metal電流Current電壓范圍Volt Range(V)焊接速度TravelSpeed cm/ mm線能量kJ/cm牌號(hào)Brand直徑Dia類型/極性TypePolarsi ty安培Amps試彳11GTAWH0Gr21Ni10JDCSP75102GTAWH0Gr21Ni10JDCSP7010試彳21GTAW

6、H0Gr21Ni10JDCSP80112GTAWH0Gr21Ni10JDCSP7510外觀檢驗(yàn) Visual Exmination檢查結(jié)果Examination Results外觀檢查合格符合 ASME第IX卷的標(biāo)準(zhǔn)要求焊接工藝評(píng)定報(bào)告 PQR焊接工藝評(píng)定報(bào)告編號(hào)PQR No.PQR2009006頁(yè)數(shù)page30f4無(wú)損探傷NDT探傷方法NDT Method結(jié)果Result無(wú)損探傷報(bào)告號(hào) NDT Record No.射線探傷合格RT2009-焊-037-拉伸試驗(yàn) Tension Tests試驗(yàn)報(bào)告號(hào) Test No. PQ2009-046試樣號(hào)Specimen No.寬度(mm)Width厚度

7、(mm)Thickness面積(mm)Area斷裂載荷(KN)UltimateTotalLoad抗拉強(qiáng)度(Mpa)Ultimate UnitStress斷裂特點(diǎn)和位置Location12520538523塑斷母材2531塑斷母材-導(dǎo)向彎曲試驗(yàn) Guided Bend Test試驗(yàn)報(bào)告號(hào) Test No. PQ2009-046試樣號(hào)Specimen No.試樣類型Type and Figure彎曲直徑Bending Dia彎曲角度Bending Angle試驗(yàn)結(jié)果Test Result1面彎4t180°合格2面彎4t180°合格3者杳 RI弓4t180°合格4者杳

8、RI弓4t180°合格缺口韌性試驗(yàn) Notch Toughness Tests試驗(yàn)報(bào)告號(hào) Test No.試樣號(hào)Specimen No.缺口位置Notch Location缺口型號(hào)NotchType試驗(yàn)溫度 Test Te' mperature沖擊值Impact Values(J)側(cè)向膨脹Lateral Expansion落錘試驗(yàn)Drop Weight剪切面 %Shear毫英寸Milli-Inc斷裂Break不斷裂No Break一一一一一一一一一一一一一一一一一一一一一一一一一一一一一一焊接工藝評(píng)定報(bào)告 PQR焊接工藝評(píng)定報(bào)告編號(hào) PQR No.PQR2009006頁(yè)數(shù)pa

9、ge40f4硬度試驗(yàn) Hardness Test試驗(yàn)報(bào)告號(hào) Test No.試樣號(hào)Specimen焊縫硬度值(HB)Weld Hardness Valves熱影響區(qū)硬度值(HB)Heat Affected Zone HardnessValves母材硬度值(HB)Base Metal Hardness Valves-角焊縫試驗(yàn) Fillet Weld Tests試驗(yàn)報(bào)告號(hào) Tests No試驗(yàn)結(jié)果 Test Result熔透進(jìn)母材情況Penetration into Base Metal-裂紋類型和性質(zhì)Cracks Type -宏觀檢驗(yàn)結(jié)果Deposit Analysis -其它試驗(yàn)Other

10、Tests試驗(yàn)類型 Type of Test試驗(yàn)結(jié)果Test Result試驗(yàn)報(bào)告號(hào)Test No.晶間腐蝕未發(fā)現(xiàn)晶間腐蝕傾向PQ2009-015結(jié)論 Results本焊接工藝評(píng)定所述內(nèi)容正確。試驗(yàn)焊縫的準(zhǔn)備，焊接和試驗(yàn)試按照 ASME第IX卷規(guī)定要求進(jìn)行的。The above statements in the record are correct and test welds are prepared, Welded and tested in accordance with the requirements of評(píng)定結(jié)果Result:合格Yes焊工姓名鋼印號(hào)Welder Name 浦啟龍

11、Stemp No. W268編制Prepared By日期Date審核Reviewed By日期Date批準(zhǔn)Approved By日期Date焊接工藝評(píng)定委托單委托單位實(shí)驗(yàn)室日期編號(hào)施焊產(chǎn)品主要技人參數(shù)工程名稱產(chǎn)品名稱工藝厚度范圍 3.91mm管徑范圍管道材質(zhì) A312 TP30460.3mm設(shè)計(jì)壓力 .設(shè)計(jì)溫度介質(zhì)其它執(zhí)行標(biāo)準(zhǔn)ASME-IX評(píng)試件材料標(biāo)準(zhǔn)類型或牌號(hào)類、組別號(hào)規(guī)格ASTM A312TP304 60.3mm/填充金屬標(biāo)準(zhǔn)牌號(hào)規(guī)格焊劑牌號(hào)GB4242-84H0Cr21Ni10 2.4mm/焊接方法GTAW 簡(jiǎn)圖：坡口型式V 、焊接位置6G> n60+ 5 °其它3.

12、91mmn n+預(yù)熱及焊后熱處理預(yù)熱溫度/層間溫度/后 熱/ 熱處理/其它技術(shù)要求和附加檢驗(yàn)項(xiàng)目：1 .常溫下機(jī)械性能試驗(yàn)2 .晶間腐蝕試驗(yàn)委托受理人：委托單位技術(shù)負(fù)責(zé)人：編制：焊接工藝指導(dǎo)書Welding Procedure Instruction焊接工藝指導(dǎo)書編號(hào)Welding Procedure specification No.WPS2009006頁(yè)數(shù)Page1of2焊接工藝評(píng)定報(bào)告編號(hào) PQR NO. PQR2009006 執(zhí)行標(biāo)準(zhǔn) Acceptance Criteria ASME 第IX卷 焊接方法 Welding Process GTAW操作類型（手工、自動(dòng)、半自動(dòng)）（Opera

13、tion Type: Manual , Automatic , Semi-Auto）手工焊接接頭Joints:坡口形式 Groove Type V墊板（材料及規(guī)格）Backing -簡(jiǎn)圖 Sketch:母材 Base metals材料標(biāo)注 Material Specification ASTMA312類型或牌號(hào) Type or Grade TP304類、組別號(hào) Group Number-與類、組別號(hào)相焊 to Group Number-厚度 Thickness 3.91mm直徑 Diameter<j)其它 Other-填充金屬Filler MetalsGTAW填充金屬標(biāo)準(zhǔn)Specific

14、ationGB4242-84牌號(hào)、尺寸 Brand , SizeH0Gr21Ni10(j)2.4mm分類號(hào) Classification-焊劑牌號(hào)Flux Brang-熔敷焊縫厚度 Thickness of Deposited weld2.65mm其它Other焊接位置Positions坡 口位置 Positions of Groove (6G)預(yù)熱 Preheat預(yù)熱溫度 Preheat Temperature 層間溫度 Inter-pass Temperatur 其它 Other -焊接方向(向上、向下)Welding Progression (Uphill , downhill)向上角焊

15、縫位置 Fillet Weld-e_-焊接工藝指導(dǎo)書Welding Procedure Instruction焊接工藝指導(dǎo)書編號(hào)Welding Procedure specification No.WPS2009006頁(yè)數(shù)Page2of2焊后熱處理PWHT溫度 Temperature -時(shí)間Time-氣體Gases保護(hù)氣體 Shielding Gases尾部氣體 Trailing Gases背部氣體Backing Gases氣體Gases 混合比MixtuAr %8ire流量Flo、 12L/minv Rate升溫速度Heating Rate 降溫速度Cooling Rate-Ar %1018

16、L/min電特性 Electrical Chara 電流種類Current Type 電壓(V) Volts 8送絲速度Electrode WijcteristicsDC極己主 Polarity1寸及類型E -SP電流范圍(A) Amps RangeJMetal Transmit M6090(A)14(V)鴇極/re fed speed range -lectrode Size , Type金屬過(guò)渡方式ode -焊管層數(shù)WeldLayer(s)焊接辦法Process填充金屬Filler Metal電流 Current電壓范圍(V)Volt Range焊接速度Travel Speedcm / m

17、m線能量kJ/cm牌號(hào)Class直徑mmDia.類型/極性Type/Polar.安培(A)Amp(S)1GTAWH0Gr21Ni10JDCSP60 908146112GTAWH0Gr21Ni10JDCSP60 90814611-注：焊接二件焊接技術(shù)Welc焊接速度Travel Speed 噴嘴尺寸Orifice Cup or 卜 背面清根方法Method of Backling Technique直接或推611cm/min String or we物焊接ave beadof Initial and I pass or Multi擺動(dòng)1稍擺動(dòng) Oscillat方or式n橫向arJozzle Si

18、ze -MethodGouge-Single焊前清理或?qū)娱g清理方法nter-pass Cleaning單道焊或多道焊(每面) ple Pass(Each Side)砂輪7多道/導(dǎo)電嘴至工件距離(每面)單焊絲或多焊絲Contact Tube Work Distance(Each Side) - Single or multiple Electrodes - Peening -其它 Other: 錘擊編制 Prepared By審核 Reviewed By批準(zhǔn) Approved By日期Date日期Date'日期Date焊接記錄焊接日期:試件編號(hào)：2009006 2009-3-3焊接環(huán)境天

19、氣：晴氣溫：22c濕度：75%風(fēng)速：室1為試件準(zhǔn)備材質(zhì)TP304坡口型式 V焊劑牌號(hào)規(guī)格()x 3.91mm焊接位置6G 4_其它簡(jiǎn)展一2焊材烘烤烘干溫度：烘干時(shí)間：保溫：氣體保護(hù)氣體種類：Ar混合比：%流量：9L/min電特性電流種類：DC極性：SP鴇極尺寸及類型:小2層數(shù)焊接記錄焊材牌號(hào)焊材規(guī)格mm焊接電流(A)電弧電壓(V)焊接速度cm/mi線能建KJ/cmn預(yù)熱溫度C層間溫度C后熱溫度C后熱時(shí)間min熔敷”縫厚6mm試件11GTAWH0Gr21Ni1075102GTAWH0Gr21Ni107010試件21GTAWH0Gr21Ni1080112GTAWH0Gr21Ni107510射線探傷

20、報(bào)告RADIOGRAPHIC TEST REPORT OF WELD報(bào)告編號(hào)：RT2009-焊-037報(bào)告日期：Report NoDate 2009年 3委托單位Trustcr實(shí)驗(yàn)室工程項(xiàng)目：Project工號(hào)Section工藝評(píng)定用工件名稱Name of part試管管線號(hào)/設(shè)備WPipeline/PartPQR2009006材 質(zhì)MaterialTP304規(guī)格Specification（）x 3.91mm焊接方法Welding methoGTAW d透照方式Method fortransmission雙臂雙行增感方式Way ofenhancingPb射線Kind of rayX-ray執(zhí)行

21、標(biāo)準(zhǔn)Standard forexecutionASME IX焊縫（口）號(hào)Weld No.部位號(hào)Test location象質(zhì)指數(shù)IQI缺陷性質(zhì)及大小Nature and size of defect評(píng)定等級(jí)Result of evaluation焊工上WeldeNo.返修位置才.Locationon repaired6G-1A12無(wú)合格W268B夾鴇一點(diǎn)合格W2686G-2A氣孔一點(diǎn)合格W268B無(wú)合格W268技術(shù)負(fù)責(zé)人：Person in charge ofTechniqueDate審核：ReviewerDate年 月評(píng)片：Film evaluatorDate日年 月檢測(cè)：ExaminerD

22、ate日年 月年 月號(hào)：Certificate No證書號(hào)：Certificate No證書號(hào)：Certificate No力學(xué)性能試驗(yàn)報(bào)告報(bào)告編號(hào) Report No.MECHANICAL TEST REPORT工作令號(hào) Job No. PQ2009-046送驗(yàn)單位Source焊接室WL材料用途Material Applicat工藝評(píng)定用Welding procedure qualifica產(chǎn)品名稱Item Name工藝評(píng)定試管The test pipe ofProcedure qualifica材料牌號(hào)及規(guī)格Material Spec & SizTP304 八 3.91mmH0Gr

23、21Ni10試樣編pPecimNo.彎曲試驗(yàn)Bend Test沖擊試驗(yàn)Impact Test硬度試驗(yàn)Hardness彎曲條件en Conditionof bend面若Facebend背彎Rootbend側(cè)彎SidebendLocation規(guī)格Size mm溫度NotchCAKvJ熱處理前Befor heat treatment熱處理后Postwedhereatment2a=180° A=4合格It pass3a=180° A=4合格It pass4a=180° A=4It合格passPQ2009-046at5a=180° A=4It合格pass)06PecimtNo.iWidth mmThickness mm> Area2MmUltimate totalLoad kNUltimate totalStress MpaType of failurAnd location備注RemarksPQR2009O-D191-6GGTAW12520538523塑斷母材Type toughness base metal25