ML55III零件手冊(cè)

1、ML55-IIIPARTSMANUAL零件手冊(cè)在安裝或第一次啟動(dòng)壓縮機(jī)之前，請(qǐng)仔細(xì)閱讀本手冊(cè)，清楚了解壓縮機(jī)的有關(guān)知識(shí)以及操作維修的注意事項(xiàng)。請(qǐng)把本手冊(cè)與機(jī)器一起移交使用者。本技術(shù)手冊(cè)內(nèi)有重要的安全信息，應(yīng)一直與壓縮機(jī)一起保存。CCN：ATC05017DATE：2003.01ISSUR:01歡迎您使用上海埃爾特壓縮空氣系統(tǒng)工程有限公司AIR-TEC有權(quán)對(duì)產(chǎn)品進(jìn)行修改和改進(jìn)，不負(fù)有對(duì)已出廠產(chǎn)品進(jìn)行修改和改進(jìn)的義務(wù)號(hào)：機(jī)組編號(hào)：ATC目錄INDEX第一章SECTION1引言INTRODUCTION概述GENERAL說(shuō)明DESCRIPTION備件推薦表的說(shuō)明DESCRIPTIONFORRECOMME

2、NDEDSPAREPARTS如何使用本零件手冊(cè)HOWTOUSETHISPARTSMANUAL如何定購(gòu)零件HOWTOORDERPARTS第二章SECTION2零件圖目錄及零件PARTSLIST第三章SECTION3備件推薦表RECOMMENDEDSPAREPARTSATCATC05017ATC1ATC第一章引言概述這本零件手冊(cè)供用戶向本公司訂購(gòu)零件和了解本公司固定式產(chǎn)品時(shí)作參考。購(gòu)買本公司生產(chǎn)的固定式壓縮機(jī)零部件時(shí)，請(qǐng)參照本手冊(cè)的說(shuō)明，同本公司備件部門接洽聯(lián)系。隨著我公司生產(chǎn)技術(shù)的發(fā)展，本零件手冊(cè)的內(nèi)容將逐步修改和補(bǔ)充，恕不另行通知。說(shuō)明本手冊(cè)的零件圖圖解了我公司固定式壓縮機(jī)的各種系統(tǒng)部件，組件

3、和零件。這一組零件圖清楚地表明了每個(gè)零件以及它與圖中其它相鄰零件之間的位置。在每個(gè)零件圖里，每個(gè)零件都有一個(gè)序號(hào)，一個(gè)八位數(shù)組成的零件號(hào)，零件名稱和每個(gè)組件所需該零件的數(shù)量。備件推薦表的說(shuō)明正確選擇備件以及備好備件是用以縮短機(jī)組停機(jī)時(shí)間的一種保證措施。這些備件在本手冊(cè)的第三章中分別列出。備件推薦表的內(nèi)容包括零件名稱、零件號(hào)，每臺(tái)壓縮機(jī)上使用該零件的數(shù)量和推薦的備件數(shù)量，以便用最少的備件數(shù)量為機(jī)組提供最大的保護(hù)。根據(jù)機(jī)組的使用情況，推薦使用的備件分為三類：一類備件是針對(duì)機(jī)組停用不是很重要的工廠；二類備件是針對(duì)機(jī)組允許停用一小段時(shí)間的工廠；三類備件是針對(duì)機(jī)組不允許停用或偏僻地方使用本機(jī)的工廠。SE

4、CTION1INTRODUCTIONGENERALThismanualispreparedasanaidinidentifyingandorderingpartsintheSIRCcompressor.Topurchasesparepartsrefertosectionof“howtoorderparts”andcontacttoourSparepartsdepartment.Withthedevelopmentofourproducts,thecontentofthismanualissubjecttochangewithoutnotice.DESCRIPTIONTheillustrated

5、partsbreakdownillustratesthevariousassemblies,sub-assembliesanddetailedpartswhichmakeupthisparticularSIRCcompressor.Aseriesofillustrationsshoweachpartsclearlyanditscorrectlocationadjacenttotheotherpartsintheillustration.Eachpartsonaillustrationisreferencewithanumber,aeight-digitalpartnumber,descript

6、ionandquantityneededperassembly.DESCRIPTIONFORRECOMMENDEDSPAREPARTSAselectionofsparepartshasbeenpreparedasinsuranceagainstprolongedshutdownperiod.Thesepartsareshownitemizedinsection3ofthispublication.Thecontentsofthelistgivethepartname,partnumber,quantitytokeeponhandsoastoprovidemaximumprotectionfor

7、acompressorwithaminimumnumberofparts.Therecommendedqualitytokeeponhandisbrokendownintothreeclasses:ClassI-Recommendedwhereinterruptioninservicearenotimportant.ClassII-Recommendedwheresomecontinuousincontinuityofservicearenotobjectionable.ClassIII-Recommendedwhereanyinterruptioninserviceishighlyobjec

8、tionableorwhereunitisinaremotelocation.第一章引言如何使用本零件手冊(cè)參考目錄，找出所需章節(jié)。翻到所需章節(jié),并參照零件圖的目錄，找到該零件所屬系統(tǒng)的所在頁(yè)。按序號(hào)辨別出該零件在圖上的位置。定購(gòu)零件在定購(gòu)零件時(shí)，請(qǐng)?jiān)敿?xì)寫明下列內(nèi)容以免有誤：壓縮機(jī)銘牌上的機(jī)組型號(hào)2壓縮機(jī)銘牌上的機(jī)組編號(hào)3.零件號(hào)，零件名稱和所需的正確數(shù)量。注意機(jī)組維修時(shí)所更換的零件若不經(jīng)本公司同意，使用非本零件手冊(cè)內(nèi)的零件，可能會(huì)給機(jī)組帶來(lái)危險(xiǎn)而導(dǎo)致事故，威脅生命，引起人身傷亡或?qū)е略O(shè)備損壞。對(duì)裝有不經(jīng)我公司批準(zhǔn)的維修零件的機(jī)組，本公司不承擔(dān)任何責(zé)任。SECTION1INTRODUCTIONH

9、OWTOUSETHISPARTSMANUALRefertotheindexandfindtheSection.TurntotheSectionandrefertothetableofConnectstolocatethedesiredillustrations.Locatethepartontheillustrationbyvisualidentificationandthereferencenumber.HOWTOORDERPARTSInordertoeliminateallavoidableerrorswhenorderingparts,pleasespecifythefollowing:

10、ThemodelnumberoftheunitasshownontheCompressorDataplate.TheserialnumberoftheunitasshownontheCompressordataplate.Thepartnumber,descriptionandquantityneededexactly.CAUTIONTHEUSEOFREPAIRPARTSOTHERTHANTHOSEINCLUDEWITHINTHESHANGHAIINGERSOLL-RANDCOMPRESSORLIMITEDAPPROVEDPARTSLISTMAYCREATEHAZARDOUSCONDITION

11、SCANLEADACCIDENTSTHATMAYBELIFE-THREATENING,CAUSESUBSTANTIALBODILYINJURY,ORRESULTINDAMAGETOTHEEQUIPMENT.THEREFORE,SIRCCANBEARNORESPONSIBILITYFOREQUIPMENTINWHICHNON-APPROVEDREPAIRPARTSAREINSTALLED.ATC05017ATC1ATC第二章零件圖目錄及零件SECTION2PARTSLIST圖編號(hào)名稱DESCRIPTIONFig.No.1電機(jī)和齒輪組件MOTORANDGEAR2主機(jī)管路及支架AIRENDPIPIN

12、GANDSUPPORT3進(jìn)氣蝶閥和聯(lián)動(dòng)機(jī)構(gòu)INLETCONTROLVALVEANDLINKAGE4空氣濾清器總成AIRINLETCLEANER5溫控旁通閥及接管AMOTVALVE6油分離器總成SEPARATORCOMPLETE7風(fēng)冷冷卻器和風(fēng)扇/風(fēng)扇電機(jī)COOLERSANDFAN/FANMOTOR8水分離器MOISTURESEPARATOR9壓力開關(guān)PRESSURESWITCH10電控箱STARTBOX1032117圖1電機(jī)及齒輪組件MOTOR,GEARCASEANDGEARSET圖1電機(jī)及齒輪組件MOTOR,GEARCASEANDGEARSET序號(hào)零件號(hào)數(shù)量說(shuō)明DESCRIPTION序號(hào)零件

13、號(hào)數(shù)量說(shuō)明DESCRIPTIONNo.CPNQTY.No.CPNQTY.1352558271壓板CLAMP,GEAR11992624041銷PIN2394376371墊片GASKET,GEARCASE992624121棱形銷PIN3352585731墊片GASKET,GEARCASEMOTOR12391091291壓板CLAMP,GEAR4992648061墊片GASKET,SEALHOUSIN栓SCREW5397917441齒輪箱GEARCASE149927086012螺栓SCREW6892440401密封盒HOUSING,SEALMOTORSHAFT1599271

14、0334螺栓SCREW7953811091鍵KEY16992722541螺栓SCREW8ATC050191主電機(jī)(55KW)MOTOR(55KW栓SCREW9959229284螺母NU密封SEAL,GEAR10391949152銷PIN191齒輪組(見下圖)SET,GEAR20892452861電機(jī)套SLEEVE,SHAFT21352627161擋圈SPACER,BEARING齒輪組GEARSET主動(dòng)齒輪GRIVE從動(dòng)齒輪GRIVEN3975294439752944ATC05017ATC_m圖2主機(jī)管路及支架AIRENDPIPINGANDSU

15、PPORTATC05017ATC圖2主機(jī)管路及支架AIRENDPIPINGANDSUPPORT序號(hào)零件號(hào)數(shù)量說(shuō)明DESCRIPTION序號(hào)零件號(hào)數(shù)量說(shuō)明DESCRIPTIONNo.CPNQTY.No.CPNQTY.1428513112減振墊MOUNT19428569031管總成TUBE2428553461主機(jī)ASSEMBLY,AIREND20428569481管總成TUBE3992509791軟管總成HOUS21428569221管總成TUBE4959291628螺栓SCREW22992515481可調(diào)三通TEE,BRANCH5992610182可調(diào)直角接頭ELBOW23ATC050021主機(jī)

16、支架SUPPORT6992713972直角接頭ELBOW24855407551排氣彎管ELBOW,DISCHARGE7921767182螺栓SCREW25ATC050121軟管總成HOSE,DISCHARGE8428867211三通TEE,BRANCH26ATC050132直角接頭ELBOW9428561121螺帽CAP27391771594螺栓SCREW10393262282墊片GASKET28ATC050102排氣方法蘭FLANGE11428561461可調(diào)三通接頭TEE,BRANCH29992709102螺栓SCREW12992751741O型圈O-RING30428561381可調(diào)直角

17、接頭ELBO度開關(guān)SWITC逆閥VALVE,CHEC調(diào)三通TEE,BRANCH16428561531四通接頭MANIFOL總成TUB總成TUBEATC05017ATC圖3進(jìn)氣蝶閥及聯(lián)動(dòng)機(jī)構(gòu)INLETCONTROLVALVEANDLINKAGEATC05017ATCATC05017ATCATCATC05017ATCATC05017ATCATC05017ATCATC05017ATCATATC05017ATC圖6油分離器總成SEPARATORTANK序號(hào)零件號(hào)數(shù)量說(shuō)明DE

18、SCRIPTION序號(hào)零件號(hào)數(shù)量說(shuō)明DESCRIPTIONNo.CPNQTY.No.CPNQTY.1394171181可調(diào)直接頭ADAPTER16428563281軟管HOSE2428437711油過(guò)濾器ASSEMBLY,OILFILTE管HOSE3394799441可調(diào)直接頭UNIO管HOSE4855400111最小壓力閥VALVE,MINIMUNPRESS19ATC050111直角接頭CONNECTOR5428587121直角接頭ELBOW20428666161斷油閥VALVE,OILSTOP6992505711直接頭ADAPTER213

19、93032761節(jié)流孔接頭ORIFICE,SCAVENGE7428561871直接頭UINON22428666081放氣電磁閥VALVE,BLOWDOWN8959615381直接頭ADAPTER23428873491螺塞PLUG9992708781螺堵PLUG24428561951直通接頭CONN.10391715171直角接頭ELBOW25428670101回油管總成TUBE,SCANVANGE11428560391直角接頭ELBOW26992608531球閥VALVE,BALL12959381891直角接頭ELBOW27428670771油分筒體TANK,SEPARATOR13992705

20、891直角接頭ELBOW28395881161安全閥VALVE,PRESSRELIE分離芯ELEMENT,SEPT.TANK29428670851管總成TUB過(guò)濾芯ELEMENT,FILTEROIL30428863821直角接頭ELBOW31393246291異徑接頭REDUCER/EXPANDER77ATCATCATC05017ATC圖7風(fēng)冷冷卻器和風(fēng)扇、風(fēng)扇電機(jī)AIRCOOLEDCOOLERANDFAN/FANMOTOR序號(hào)零件號(hào)數(shù)量說(shuō)明DESCRIPTION序號(hào)零件號(hào)數(shù)量說(shuō)明DESCRIPTIONNo.CPNQTY.No.CPNQTY.

21、1399057162排風(fēng)網(wǎng)罩GUARD,FAN2428484081風(fēng)扇孔板ORIFICE,FAN3934733121風(fēng)扇電機(jī)FANMOTOR4544276461風(fēng)扇FAN5428482001冷卻箱面板PANELOFCOOLERBOX6ATC050041油冷卻器OIL-COOLERATC050071后冷卻器AFTER-COOLER7428884791可調(diào)直角接頭ELBOW8428863742可調(diào)直角接頭ELBOW9428562941軟管HOSE10428863741可調(diào)直角接頭ELBOW11428563021軟管HOSE12428884791可調(diào)直角接頭ELBOW13ATC050141管總成TU

22、B卻器左右支架SUPPORT,COOLE卻器上下頂板SUPPORT,COOLER16428863741可調(diào)直角接頭ELBOWATC05017ATCATATC05017ATCATCTCATCTC050161315圖10電控箱總成STARTBOXATC0501ATC05017ATC05017ATC圖10電控箱總成STARTBOX序號(hào)零件號(hào)數(shù)量說(shuō)明DESCRIPTION序號(hào)零件號(hào)數(shù)量說(shuō)明DESCRIPTIONNo.CPNQTY.No.CPNQTY.ATC050091電控箱總成START,BOX10992761231輔助觸點(diǎn)AUXILIARYCONT

23、ACTOR*1本機(jī)開關(guān)盒11992761311時(shí)間觸點(diǎn)TIMECONTACTOR*1駕駛室控制盒12992761231時(shí)間觸點(diǎn)TIMECONTACTOR992762551啟動(dòng)按鈕START,PUSHBUTTO路器CIRCUITBREAKER428566091停機(jī)按鈕STOP,PUSHBUTTO間繼電器CONTROLRELAY428580431加載-卸載開關(guān)ROCKERBUTTO路器CIRCUITBREAKER992761801指示燈LAMP992607131壓力表PRESSUREGAUGE992604161手動(dòng)閥LI

24、NE/SUMPSELECTORVALVE1992401781記時(shí)器HOURMETER2ATC050153接觸器ACCONTACTOR3992761071接觸器ACCONTACTOR4428893451時(shí)間觸頭TIMECONTACTOR5ATC050161熱繼電器THERMORELAY6992761151變壓器TRANSFORMER7992762301熔斷器FUSE8992762221熔斷器FUSE9992761641接觸器ACCONTACTOR第三章備件推薦表SECTION3RECOMMENDEDSPAREPARTS1.定期更換備件PartsChangeonRegularbasis系統(tǒng)零件名稱

25、零件號(hào)單臺(tái)數(shù)推存數(shù)更換周期SystemDescriptionCPNQty.perUnitRecommendQty.TimeofChange冷卻劑Coolant8006023930Kg30Kg2500h。潤(rùn)滑系統(tǒng)Lubrication油過(guò)濾芯OilFilterElement油分離器芯SeparatorElement4284379713首次150h，正常1000h。Afterfirst150hofoperationandaftereach1000hofoperation.壓差超過(guò)1.0bar或8000h。5460151311Whenpressuredifferentialoftheelementr

26、eaches1.0barorafter8000h.1000h2000h更換主濾芯；3000h4000h更換安進(jìn)氣系統(tǒng)AirIntake空濾器芯AirFilterElementAT02061011全或空濾器堵指示器報(bào)警。1000h2000hchangemain-element,3000h4000hchangesafety-elementorindicatorshowsthewarningsignal.骨架式密封ShaftSeal89244024114000h主機(jī)Air-end墊片9926480611更換骨架式密封時(shí)。GasketWhentheshaftsealischanged.第三章備件推薦表

27、SECTION3RECOMMENDEDSPAREPARTS2.不定期更換備件PartsChangeonIrregularbasis推存數(shù)系統(tǒng)零件名稱零件號(hào)單臺(tái)數(shù)RecommendQty.備注SystemDescriptionCPNQty.perUnit一類二類三類NotesIIIIII主機(jī)O形圈992734192112后軸承端蓋（國(guó)產(chǎn)主機(jī)）Air-endORingRearbearinghousing(LocalA/E)軟管428563021011油冷至溫控閥HoseO/CtoThermalValve軟管428562941011溫控閥至油冷HoseThermalValvetoO/C軟管99265

28、9361011油分離至溫控閥HoseSeparatorTanktoThermalValve潤(rùn)滑系統(tǒng)軟管428563281011斷油閥至四通LubricationHoseToManifold軟管992509791011二次回油HoseScavengeLineO形圈992749121011油窺鏡ORingLeverGaugeO形圈992753311021加油口ORingOilFillATC05017ATC05017TC05017第三章備件推薦表SECTION3RECOMMENDEDSPAREPARTS續(xù)上表2Continues推存數(shù)系統(tǒng)零件名稱零件號(hào)單臺(tái)數(shù)RecommendQty.備注System

29、DescriptionCPNQty.perUnit一類二類三類NotesIIIIII溫控元件399023821011ThermoelementO形圈428596941111溫控閥ORingThermovalve斷油電磁閥OilStopValve428666161012潤(rùn)滑系統(tǒng)斷油電磁閥膜片Diaph.OilStopValve428364601012Lubrication回油過(guò)濾器Filter,Scavenge393032761001O形圈ORing992752086226斷油電磁閥及油冷OilStopValve&O/CO形圈ORing992751413113后軸承進(jìn)油Oilinlet,Rear

30、BearingO形圈ORing992751744114后軸承回油Scavenge,RearBearing第三章備件推薦表SECTION3RECOMMENDEDSPAREPARTS續(xù)上表2Continues推存數(shù)系統(tǒng)零件名稱零件號(hào)單臺(tái)數(shù)RecommendQty.備注SystemDescriptionCPNQty.perUnit一類二類三類NotesIIIIII進(jìn)氣系統(tǒng)AirInletSystem宀豐匕二m具空指示器VacuumIndicatorAT0206111011止逆閥CheckValve394776741011氣路系統(tǒng)止逆閥墊片393262282011AirSystemGasket,Che

31、ckValveO形圈992753492112后冷卻器ORingAfterCooler緊急停車按鈕EmergencyStop428566091001電氣系統(tǒng)熱繼電器ThermalRelayATC050161011ElectricSystem熔斷器Fuse992762301111熔斷器Fuse992762222221ATC05017ATC05017TC05017第三章備件推薦表SECTION3RECOMMENDEDSPAREPARTSATC05017ATC05017TC05017ATC05017ATC05017TC05017續(xù)上表2ContinuesATC05017ATC05017TC05017ATC05017ATC05017TC05017系統(tǒng)System零件名稱Description零件號(hào)CPN時(shí)間觸點(diǎn)42889345TimeContactor時(shí)間觸點(diǎn)99276131TimeContactor時(shí)間觸點(diǎn)99276123電氣系統(tǒng)TimeContactorElectricSystem中間繼電器ControlRelay99276156指示燈Lamp99276180加載-卸載開關(guān)RockerButton42858043控制系統(tǒng)溫度開關(guān)