ML55III零件手冊

1、ML55-IIIPARTSMANUAL零件手冊在安裝或第一次啟動壓縮機之前，請仔細閱讀本手冊，清楚了解壓縮機的有關(guān)知識以及操作維修的注意事項。請把本手冊與機器一起移交使用者。本技術(shù)手冊內(nèi)有重要的安全信息，應(yīng)一直與壓縮機一起保存。CCN：ATC05017DATE：2003.01ISSUR:01歡迎您使用上海埃爾特壓縮空氣系統(tǒng)工程有限公司AIR-TEC有權(quán)對產(chǎn)品進行修改和改進，不負有對已出廠產(chǎn)品進行修改和改進的義務(wù)號：機組編號：ATC目錄INDEX第一章SECTION1引言INTRODUCTION概述GENERAL說明DESCRIPTION備件推薦表的說明DESCRIPTIONFORRECOMME

2、NDEDSPAREPARTS如何使用本零件手冊HOWTOUSETHISPARTSMANUAL如何定購零件HOWTOORDERPARTS第二章SECTION2零件圖目錄及零件PARTSLIST第三章SECTION3備件推薦表RECOMMENDEDSPAREPARTSATCATC05017ATC1ATC第一章引言概述這本零件手冊供用戶向本公司訂購零件和了解本公司固定式產(chǎn)品時作參考。購買本公司生產(chǎn)的固定式壓縮機零部件時，請參照本手冊的說明，同本公司備件部門接洽聯(lián)系。隨著我公司生產(chǎn)技術(shù)的發(fā)展，本零件手冊的內(nèi)容將逐步修改和補充，恕不另行通知。說明本手冊的零件圖圖解了我公司固定式壓縮機的各種系統(tǒng)部件，組件

3、和零件。這一組零件圖清楚地表明了每個零件以及它與圖中其它相鄰零件之間的位置。在每個零件圖里，每個零件都有一個序號，一個八位數(shù)組成的零件號，零件名稱和每個組件所需該零件的數(shù)量。備件推薦表的說明正確選擇備件以及備好備件是用以縮短機組停機時間的一種保證措施。這些備件在本手冊的第三章中分別列出。備件推薦表的內(nèi)容包括零件名稱、零件號，每臺壓縮機上使用該零件的數(shù)量和推薦的備件數(shù)量，以便用最少的備件數(shù)量為機組提供最大的保護。根據(jù)機組的使用情況，推薦使用的備件分為三類：一類備件是針對機組停用不是很重要的工廠；二類備件是針對機組允許停用一小段時間的工廠；三類備件是針對機組不允許停用或偏僻地方使用本機的工廠。SE

4、CTION1INTRODUCTIONGENERALThismanualispreparedasanaidinidentifyingandorderingpartsintheSIRCcompressor.Topurchasesparepartsrefertosectionof“howtoorderparts”andcontacttoourSparepartsdepartment.Withthedevelopmentofourproducts,thecontentofthismanualissubjecttochangewithoutnotice.DESCRIPTIONTheillustrated

5、partsbreakdownillustratesthevariousassemblies,sub-assembliesanddetailedpartswhichmakeupthisparticularSIRCcompressor.Aseriesofillustrationsshoweachpartsclearlyanditscorrectlocationadjacenttotheotherpartsintheillustration.Eachpartsonaillustrationisreferencewithanumber,aeight-digitalpartnumber,descript

6、ionandquantityneededperassembly.DESCRIPTIONFORRECOMMENDEDSPAREPARTSAselectionofsparepartshasbeenpreparedasinsuranceagainstprolongedshutdownperiod.Thesepartsareshownitemizedinsection3ofthispublication.Thecontentsofthelistgivethepartname,partnumber,quantitytokeeponhandsoastoprovidemaximumprotectionfor

7、acompressorwithaminimumnumberofparts.Therecommendedqualitytokeeponhandisbrokendownintothreeclasses:ClassI-Recommendedwhereinterruptioninservicearenotimportant.ClassII-Recommendedwheresomecontinuousincontinuityofservicearenotobjectionable.ClassIII-Recommendedwhereanyinterruptioninserviceishighlyobjec

8、tionableorwhereunitisinaremotelocation.第一章引言如何使用本零件手冊參考目錄，找出所需章節(jié)。翻到所需章節(jié),并參照零件圖的目錄，找到該零件所屬系統(tǒng)的所在頁。按序號辨別出該零件在圖上的位置。定購零件在定購零件時，請詳細寫明下列內(nèi)容以免有誤：壓縮機銘牌上的機組型號2壓縮機銘牌上的機組編號3.零件號，零件名稱和所需的正確數(shù)量。注意機組維修時所更換的零件若不經(jīng)本公司同意，使用非本零件手冊內(nèi)的零件，可能會給機組帶來危險而導(dǎo)致事故，威脅生命，引起人身傷亡或?qū)е略O(shè)備損壞。對裝有不經(jīng)我公司批準的維修零件的機組，本公司不承擔(dān)任何責(zé)任。SECTION1INTRODUCTIONH

9、OWTOUSETHISPARTSMANUALRefertotheindexandfindtheSection.TurntotheSectionandrefertothetableofConnectstolocatethedesiredillustrations.Locatethepartontheillustrationbyvisualidentificationandthereferencenumber.HOWTOORDERPARTSInordertoeliminateallavoidableerrorswhenorderingparts,pleasespecifythefollowing:

10、ThemodelnumberoftheunitasshownontheCompressorDataplate.TheserialnumberoftheunitasshownontheCompressordataplate.Thepartnumber,descriptionandquantityneededexactly.CAUTIONTHEUSEOFREPAIRPARTSOTHERTHANTHOSEINCLUDEWITHINTHESHANGHAIINGERSOLL-RANDCOMPRESSORLIMITEDAPPROVEDPARTSLISTMAYCREATEHAZARDOUSCONDITION

11、SCANLEADACCIDENTSTHATMAYBELIFE-THREATENING,CAUSESUBSTANTIALBODILYINJURY,ORRESULTINDAMAGETOTHEEQUIPMENT.THEREFORE,SIRCCANBEARNORESPONSIBILITYFOREQUIPMENTINWHICHNON-APPROVEDREPAIRPARTSAREINSTALLED.ATC05017ATC1ATC第二章零件圖目錄及零件SECTION2PARTSLIST圖編號名稱DESCRIPTIONFig.No.1電機和齒輪組件MOTORANDGEAR2主機管路及支架AIRENDPIPIN

12、GANDSUPPORT3進氣蝶閥和聯(lián)動機構(gòu)INLETCONTROLVALVEANDLINKAGE4空氣濾清器總成AIRINLETCLEANER5溫控旁通閥及接管AMOTVALVE6油分離器總成SEPARATORCOMPLETE7風(fēng)冷冷卻器和風(fēng)扇/風(fēng)扇電機COOLERSANDFAN/FANMOTOR8水分離器MOISTURESEPARATOR9壓力開關(guān)PRESSURESWITCH10電控箱STARTBOX1032117圖1電機及齒輪組件MOTOR,GEARCASEANDGEARSET圖1電機及齒輪組件MOTOR,GEARCASEANDGEARSET序號零件號數(shù)量說明DESCRIPTION序號零件

13、號數(shù)量說明DESCRIPTIONNo.CPNQTY.No.CPNQTY.1352558271壓板CLAMP,GEAR11992624041銷PIN2394376371墊片GASKET,GEARCASE992624121棱形銷PIN3352585731墊片GASKET,GEARCASEMOTOR12391091291壓板CLAMP,GEAR4992648061墊片GASKET,SEALHOUSIN栓SCREW5397917441齒輪箱GEARCASE149927086012螺栓SCREW6892440401密封盒HOUSING,SEALMOTORSHAFT1599271

14、0334螺栓SCREW7953811091鍵KEY16992722541螺栓SCREW8ATC050191主電機(55KW)MOTOR(55KW栓SCREW9959229284螺母NU密封SEAL,GEAR10391949152銷PIN191齒輪組(見下圖)SET,GEAR20892452861電機套SLEEVE,SHAFT21352627161擋圈SPACER,BEARING齒輪組GEARSET主動齒輪GRIVE從動齒輪GRIVEN3975294439752944ATC05017ATC_m圖2主機管路及支架AIRENDPIPINGANDSU

15、PPORTATC05017ATC圖2主機管路及支架AIRENDPIPINGANDSUPPORT序號零件號數(shù)量說明DESCRIPTION序號零件號數(shù)量說明DESCRIPTIONNo.CPNQTY.No.CPNQTY.1428513112減振墊MOUNT19428569031管總成TUBE2428553461主機ASSEMBLY,AIREND20428569481管總成TUBE3992509791軟管總成HOUS21428569221管總成TUBE4959291628螺栓SCREW22992515481可調(diào)三通TEE,BRANCH5992610182可調(diào)直角接頭ELBOW23ATC050021主機

16、支架SUPPORT6992713972直角接頭ELBOW24855407551排氣彎管ELBOW,DISCHARGE7921767182螺栓SCREW25ATC050121軟管總成HOSE,DISCHARGE8428867211三通TEE,BRANCH26ATC050132直角接頭ELBOW9428561121螺帽CAP27391771594螺栓SCREW10393262282墊片GASKET28ATC050102排氣方法蘭FLANGE11428561461可調(diào)三通接頭TEE,BRANCH29992709102螺栓SCREW12992751741O型圈O-RING30428561381可調(diào)直角

17、接頭ELBO度開關(guān)SWITC逆閥VALVE,CHEC調(diào)三通TEE,BRANCH16428561531四通接頭MANIFOL總成TUB總成TUBEATC05017ATC圖3進氣蝶閥及聯(lián)動機構(gòu)INLETCONTROLVALVEANDLINKAGEATC05017ATCATC05017ATCATCATC05017ATCATC05017ATCATC05017ATCATC05017ATCATATC05017ATC圖6油分離器總成SEPARATORTANK序號零件號數(shù)量說明DE

18、SCRIPTION序號零件號數(shù)量說明DESCRIPTIONNo.CPNQTY.No.CPNQTY.1394171181可調(diào)直接頭ADAPTER16428563281軟管HOSE2428437711油過濾器ASSEMBLY,OILFILTE管HOSE3394799441可調(diào)直接頭UNIO管HOSE4855400111最小壓力閥VALVE,MINIMUNPRESS19ATC050111直角接頭CONNECTOR5428587121直角接頭ELBOW20428666161斷油閥VALVE,OILSTOP6992505711直接頭ADAPTER213

19、93032761節(jié)流孔接頭ORIFICE,SCAVENGE7428561871直接頭UINON22428666081放氣電磁閥VALVE,BLOWDOWN8959615381直接頭ADAPTER23428873491螺塞PLUG9992708781螺堵PLUG24428561951直通接頭CONN.10391715171直角接頭ELBOW25428670101回油管總成TUBE,SCANVANGE11428560391直角接頭ELBOW26992608531球閥VALVE,BALL12959381891直角接頭ELBOW27428670771油分筒體TANK,SEPARATOR13992705

20、891直角接頭ELBOW28395881161安全閥VALVE,PRESSRELIE分離芯ELEMENT,SEPT.TANK29428670851管總成TUB過濾芯ELEMENT,FILTEROIL30428863821直角接頭ELBOW31393246291異徑接頭REDUCER/EXPANDER77ATCATCATC05017ATC圖7風(fēng)冷冷卻器和風(fēng)扇、風(fēng)扇電機AIRCOOLEDCOOLERANDFAN/FANMOTOR序號零件號數(shù)量說明DESCRIPTION序號零件號數(shù)量說明DESCRIPTIONNo.CPNQTY.No.CPNQTY.

21、1399057162排風(fēng)網(wǎng)罩GUARD,FAN2428484081風(fēng)扇孔板ORIFICE,FAN3934733121風(fēng)扇電機FANMOTOR4544276461風(fēng)扇FAN5428482001冷卻箱面板PANELOFCOOLERBOX6ATC050041油冷卻器OIL-COOLERATC050071后冷卻器AFTER-COOLER7428884791可調(diào)直角接頭ELBOW8428863742可調(diào)直角接頭ELBOW9428562941軟管HOSE10428863741可調(diào)直角接頭ELBOW11428563021軟管HOSE12428884791可調(diào)直角接頭ELBOW13ATC050141管總成TU

22、B卻器左右支架SUPPORT,COOLE卻器上下頂板SUPPORT,COOLER16428863741可調(diào)直角接頭ELBOWATC05017ATCATATC05017ATCATCTCATCTC050161315圖10電控箱總成STARTBOXATC0501ATC05017ATC05017ATC圖10電控箱總成STARTBOX序號零件號數(shù)量說明DESCRIPTION序號零件號數(shù)量說明DESCRIPTIONNo.CPNQTY.No.CPNQTY.ATC050091電控箱總成START,BOX10992761231輔助觸點AUXILIARYCONT

23、ACTOR*1本機開關(guān)盒11992761311時間觸點TIMECONTACTOR*1駕駛室控制盒12992761231時間觸點TIMECONTACTOR992762551啟動按鈕START,PUSHBUTTO路器CIRCUITBREAKER428566091停機按鈕STOP,PUSHBUTTO間繼電器CONTROLRELAY428580431加載-卸載開關(guān)ROCKERBUTTO路器CIRCUITBREAKER992761801指示燈LAMP992607131壓力表PRESSUREGAUGE992604161手動閥LI

24、NE/SUMPSELECTORVALVE1992401781記時器HOURMETER2ATC050153接觸器ACCONTACTOR3992761071接觸器ACCONTACTOR4428893451時間觸頭TIMECONTACTOR5ATC050161熱繼電器THERMORELAY6992761151變壓器TRANSFORMER7992762301熔斷器FUSE8992762221熔斷器FUSE9992761641接觸器ACCONTACTOR第三章備件推薦表SECTION3RECOMMENDEDSPAREPARTS1.定期更換備件PartsChangeonRegularbasis系統(tǒng)零件名稱

25、零件號單臺數(shù)推存數(shù)更換周期SystemDescriptionCPNQty.perUnitRecommendQty.TimeofChange冷卻劑Coolant8006023930Kg30Kg2500h。潤滑系統(tǒng)Lubrication油過濾芯OilFilterElement油分離器芯SeparatorElement4284379713首次150h，正常1000h。Afterfirst150hofoperationandaftereach1000hofoperation.壓差超過1.0bar或8000h。5460151311Whenpressuredifferentialoftheelementr

26、eaches1.0barorafter8000h.1000h2000h更換主濾芯；3000h4000h更換安進氣系統(tǒng)AirIntake空濾器芯AirFilterElementAT02061011全或空濾器堵指示器報警。1000h2000hchangemain-element,3000h4000hchangesafety-elementorindicatorshowsthewarningsignal.骨架式密封ShaftSeal89244024114000h主機Air-end墊片9926480611更換骨架式密封時。GasketWhentheshaftsealischanged.第三章備件推薦表

27、SECTION3RECOMMENDEDSPAREPARTS2.不定期更換備件PartsChangeonIrregularbasis推存數(shù)系統(tǒng)零件名稱零件號單臺數(shù)RecommendQty.備注SystemDescriptionCPNQty.perUnit一類二類三類NotesIIIIII主機O形圈992734192112后軸承端蓋（國產(chǎn)主機）Air-endORingRearbearinghousing(LocalA/E)軟管428563021011油冷至溫控閥HoseO/CtoThermalValve軟管428562941011溫控閥至油冷HoseThermalValvetoO/C軟管99265

28、9361011油分離至溫控閥HoseSeparatorTanktoThermalValve潤滑系統(tǒng)軟管428563281011斷油閥至四通LubricationHoseToManifold軟管992509791011二次回油HoseScavengeLineO形圈992749121011油窺鏡ORingLeverGaugeO形圈992753311021加油口ORingOilFillATC05017ATC05017TC05017第三章備件推薦表SECTION3RECOMMENDEDSPAREPARTS續(xù)上表2Continues推存數(shù)系統(tǒng)零件名稱零件號單臺數(shù)RecommendQty.備注System

29、DescriptionCPNQty.perUnit一類二類三類NotesIIIIII溫控元件399023821011ThermoelementO形圈428596941111溫控閥ORingThermovalve斷油電磁閥OilStopValve428666161012潤滑系統(tǒng)斷油電磁閥膜片Diaph.OilStopValve428364601012Lubrication回油過濾器Filter,Scavenge393032761001O形圈ORing992752086226斷油電磁閥及油冷OilStopValve&O/CO形圈ORing992751413113后軸承進油Oilinlet,Rear

30、BearingO形圈ORing992751744114后軸承回油Scavenge,RearBearing第三章備件推薦表SECTION3RECOMMENDEDSPAREPARTS續(xù)上表2Continues推存數(shù)系統(tǒng)零件名稱零件號單臺數(shù)RecommendQty.備注SystemDescriptionCPNQty.perUnit一類二類三類NotesIIIIII進氣系統(tǒng)AirInletSystem宀豐匕二m具空指示器VacuumIndicatorAT0206111011止逆閥CheckValve394776741011氣路系統(tǒng)止逆閥墊片393262282011AirSystemGasket,Che

31、ckValveO形圈992753492112后冷卻器ORingAfterCooler緊急停車按鈕EmergencyStop428566091001電氣系統(tǒng)熱繼電器ThermalRelayATC050161011ElectricSystem熔斷器Fuse992762301111熔斷器Fuse992762222221ATC05017ATC05017TC05017第三章備件推薦表SECTION3RECOMMENDEDSPAREPARTSATC05017ATC05017TC05017ATC05017ATC05017TC05017續(xù)上表2ContinuesATC05017ATC05017TC05017ATC05017ATC05017TC05017系統(tǒng)System零件名稱Description零件號CPN時間觸點42889345TimeContactor時間觸點99276131TimeContactor時間觸點99276123電氣系統(tǒng)TimeContactorElectricSystem中間繼電器ControlRelay99276156指示燈Lamp99276180加載-卸載開關(guān)RockerButton42858043控制系統(tǒng)溫度開關(guān)