aiag cqi9熱處理系統(tǒng)評(píng)估中英文

1、Special Process: Heat Treat Process Assessment特殊過(guò)程：熱處理過(guò)程評(píng)估Question Number Question問(wèn)題Requirements / Guidance要求/指導(dǎo)Objective Evidence客觀證據(jù)Assessment 評(píng)估N/A 不適合Satisfactory 滿(mǎn)意Not Satisfactory 不滿(mǎn)意Needs Immediate Action 需要立即改進(jìn)Section 1 - Management Responsibility & Quality Planning管理職責(zé)&質(zhì)量計(jì)劃現(xiàn)場(chǎng)是否配備有資格的熱全職、在冊(cè)員

2、工處理專(zhuān)業(yè)人員?具備冶金和熱處理專(zhuān)業(yè)知識(shí)至少5年熱處理操作經(jīng)驗(yàn)或至少5年基礎(chǔ)冶金教育及熱處理經(jīng)驗(yàn)Is there a dedicated and qualified heat treat person on-site? To ensure readily available expertise, there shall be a dedicated and qualified heat treat person on site. This individual shall be a full-time employee and the position shall be reflected i

3、n the organization chart. A job description shall exist identifying the qualifications for the position including metallurgical and heat treat knowledge. The qualifications shall include a minimum of 5 years experience in heat treat operations or a combination of a minimum of 5 years of formal metal

4、lurgical education and heat treat experience. 1.2 是否進(jìn)行熱處理的先期質(zhì)量策劃？（APQP） 有APQP程序，每個(gè)零件進(jìn)行了可行性研究和內(nèi)部批準(zhǔn)相似零件能夠組成零件族并得到定義PPAP后，無(wú)顧客 未批準(zhǔn)的過(guò)程更改重大過(guò)程更改的澄清應(yīng)聯(lián)系顧客并保持記錄1.2 Does the heat treater perform APQP? The organization shall incorporate a documented Advance Product and Quality Planning (APQP) procedure. A feasi

5、bility study shall be performed and internally approved for each part. Similar parts can be grouped into part families for this effort as defined by the organization. After the Production Part Approval Process (PPAP) is approved by the customer, no process changes are allowed unless approved by the

6、customer. The heat treater shall contact the customer when clarification of process changes is required. This clarification of significant processes change shall be documented. 具有文件化的PFMEA管理程序并確保PFMEA得到更新以反映當(dāng)前零件的質(zhì)量狀態(tài)PFMEAs適用與每個(gè)零件或零件族，體現(xiàn)了從接收到發(fā)運(yùn)的所有過(guò)程步驟和所有關(guān)鍵的過(guò)程參數(shù)有組織或顧客確定的重要或關(guān)鍵特性應(yīng)得到識(shí)別、定義和體現(xiàn)在FMEAs中應(yīng)有包括生產(chǎn)

7、操作者在內(nèi)的跨功能小組來(lái)開(kāi)發(fā)PFMEA 每年應(yīng)考慮解決高的風(fēng)險(xiǎn)系數(shù)（RPNS）的項(xiàng)目PFMEAs是否得到更新，并與目前的過(guò)程相一致？Special Process: Heat Treat Process Assessment特殊過(guò)程：熱處理過(guò)程評(píng)估Question Number Question問(wèn)題Requirements / Guidance要求/指導(dǎo)Objective Evidence客觀證據(jù)Assessment 評(píng)估N/A 不適合Satisfactory 滿(mǎn)意Not Satisfactory 不滿(mǎn)意Needs Immediate Action 需要立即改進(jìn)The organization

8、 shall incorporate the use of a documented Process Failure Mode and Effects Analysis (PFMEA) procedure and ensure the PFMEAs are updated to reflect current part quality status. The PFMEA shall be written for each part or part family or they may be process-specific and written for each process. In an

9、y case, they shall address all process steps from part receipt to part shipment and all key heat treat process parameters as defined by the organization. A cross-functional team, including a production operator, shall be used in the development of the PFMEA, and items with the highest Risk Priority

10、Numbers (RPNs) shall be addressed annually. All significant or critical characteristics, as defined by the organization and its customers, shall be identified, defined, and addressed in the PFMEA. Are heat treat PFMEAs up to date and reflecting current processing? 具有文件化的控制計(jì)劃管理程序確保控制計(jì)劃得到更新，以反映當(dāng)前的控制使用

11、于每個(gè)零件或零件族，體現(xiàn)了從來(lái)料接收到零件發(fā)運(yùn)的所有過(guò)程步驟、所有關(guān)鍵的過(guò)程參數(shù)和所使用的設(shè)備應(yīng)有包括生產(chǎn)操作者在內(nèi)的跨功能小組來(lái)開(kāi)發(fā)控制計(jì)劃與作業(yè)指導(dǎo)書(shū)（Work Instructions) 、工藝流程卡（Shop travelers）、PFMEAs保持一致性由組織或顧客確定的重要或關(guān)鍵特性應(yīng)得到識(shí)別、定義和體現(xiàn)針對(duì)過(guò)程和產(chǎn)品特性評(píng)估的樣本大小和抽樣頻率應(yīng)該與該過(guò)程表中的和節(jié)中的最低要求保持一致控制計(jì)劃是否得到更新，并與目前的過(guò)程相一致？The organization shall incorporate the use of a documented Control Plan proced

12、ure and ensure the Control Plans are updated to reflect current controls. The Control Plans shall be written for each part or part family or they may be process-specific and written for each process. In any case, they shall address all process steps from part receipt to part shipment and identify al

13、l equipment used and all key heat treat process parameters as defined by the organization. A cross-functional team, including a production operator, shall be used in the development of Control Plans, which shall be consistent with all associated documentation such as work instructions, shop traveler

14、s, and PFMEAs. All significant or critical characteristics, as defined by the organization and its customers, shall be identified, defined, and addressed in the Control Plans. Sample sizes and frequencies for evaluation of process and product characteristics shall also be addressed consistent with t

15、he minimum requirements listed in the Process Tables, Sections 3.0 and 4.0. Are heat treat process control plans up to date and reflecting current processing? Special Process: Heat Treat Process Assessment特殊過(guò)程：熱處理過(guò)程評(píng)估Question Number Question問(wèn)題Requirements / Guidance要求/指導(dǎo)Objective Evidence客觀證據(jù)Assessm

16、ent 評(píng)估N/A 不適合Satisfactory 滿(mǎn)意Not Satisfactory 不滿(mǎn)意Needs Immediate Action 需要立即改進(jìn)1.5 1.5 1.6 1.6 所有相關(guān)的或引用的規(guī)范是否為最新的和可用的？包括但不限于：SAE、AIAG、ASTM、GM、FORD、DC等Are all heat treat related and referenced specifications current and available? For Example: SAE; AIAG, ASTM, General Motors, Ford, and DaimlerChrysler.

17、對(duì)所有的操作過(guò)程是否有書(shū)面的過(guò)程規(guī)范？Is there a written process specification for all active processes? 所有相關(guān)的或引用的規(guī)范應(yīng)是最新的和可用的。包括但不限于：SAE、AIAG 、ASTM、GM、FORD、DC等應(yīng)有一個(gè)形成文件的過(guò)程，適時(shí)評(píng)審、分發(fā)和執(zhí)行顧客的工程標(biāo)準(zhǔn)和規(guī)范（Customer requirments），該過(guò)程一般不超過(guò)兩周，文件規(guī)定由誰(shuí)、如何得到、如何維護(hù)、如何建立最新?tīng)顟B(tài)跟蹤和如果傳遞到生產(chǎn)現(xiàn)場(chǎng)？To ensure all customer requirements are both understood

18、and satisfied, the organization shall have all related heat treat and customer referenced standards and specifications available for use and a method to ensure that they are current. Such standards and specifications include, but are not limited to, those relevant documents published by SAE, AIAG, A

19、STM, General Motors, Ford, and DaimlerChrysler. The organization shall have a process to ensure the timely review, distribution, and implementation of all relevant customer and industry engineering standards and specifications. This process shall be executed as soon as possible and shall not exceed

20、two weeks. The organization shall document this process of review and implementation, and it shall address how customer and industry documents are obtained, how they are maintained within the organization, how the current status is established, and how the relevant information is cascaded to the sho

21、p floor within the two-week period. The organization shall identify who is responsible for performing these tasks. 對(duì)所有的操作過(guò)程都應(yīng)有書(shū)面的過(guò)程規(guī)范，并包含所有過(guò)程的步驟操作參數(shù)包括過(guò)程溫度、時(shí)間周期、裝載率、氣氛流量設(shè)置、傳送速度、淬火攪拌速度等，應(yīng)確定其公差范圍以便進(jìn)行控制過(guò)程規(guī)范可以采用工作指導(dǎo)書(shū)、作業(yè)卡、計(jì)算機(jī)系統(tǒng)的參數(shù)設(shè)定表單（Computer-based recipes）或其它類(lèi)似的文件形式The heat treater shall have written pr

22、ocess specifications for all active processes and identify all steps of the process including relevant operating parameters. Examples of operating parameters include process temperatures, cycle times, load rates, atmosphere or gas flow settings, belt speeds, quench agitation speeds, etc. Such parame

23、ters shall not only be defined, they shall have operating tolerances as defined by the organization in order to maintain process control. All active processes should have a written process specification. These process specifications may take the form of work instructions, job card, computer-based re

24、cipes, or other similar documents. Special Process: Heat Treat Process Assessment特殊過(guò)程：熱處理過(guò)程評(píng)估Question Number Question問(wèn)題Requirements / Guidance要求/指導(dǎo)Objective Evidence客觀證據(jù)Assessment 評(píng)估N/A 不適合Satisfactory 滿(mǎn)意Not Satisfactory 不滿(mǎn)意Needs Immediate Action 需要立即改進(jìn)生產(chǎn)初始階段、過(guò)程設(shè)備重新布置和大修改造之后是否進(jìn)行了有效的能力驗(yàn)證？新購(gòu)過(guò)程設(shè)備或重新布置或

25、大修改造后的設(shè)備是否有效的完成了過(guò)程能力研究？為證明每一個(gè)過(guò)程能夠生產(chǎn)出可接受的產(chǎn)品，供應(yīng)商應(yīng)對(duì)每一個(gè)過(guò)程進(jìn)行生產(chǎn)能力研究，包括在初始驗(yàn)證、任何過(guò)程設(shè)備重新布置或大修（應(yīng)定義何為大修）之后初始能力研究應(yīng)包括指定了年度工作范圍的每一條熱處理爐生產(chǎn)線(xiàn)的熱處理過(guò)程，一條熱處理爐生產(chǎn)可能包括很多設(shè)備的組合以集成需要的熱處理工藝，如硬化、淬火和回火能力研究技術(shù)應(yīng)針對(duì)熱處理產(chǎn)品特性參數(shù)是適當(dāng)?shù)?，這些參數(shù)包括抗拉強(qiáng)度、硬化深度、硬度任何顧客的特殊要求均應(yīng)滿(mǎn)足，當(dāng)沒(méi)有顧客特殊要求時(shí)，應(yīng)建立一個(gè)能力的接受準(zhǔn)則（Acceptable ranges）以測(cè)量過(guò)程能力，一旦超過(guò)顧客的特殊要求和內(nèi)部規(guī)定的接受準(zhǔn)則時(shí)，應(yīng)采

26、取行動(dòng)計(jì)劃Has a valid capability study been performed initially and after process equipment has been relocated, or had a major rebuild? To demonstrate each process is capable of yielding acceptable product the organization shall perform product capability study for the initial validation of each process,

27、 after relocation of any process equipment, & after a major rebuild of any equipment. The organization shall define what constitutes a major rebuild. Initial product capability studies shall be conducted for all heat treat processes per furnace line defined in scope of work & annually thereafter. A

28、furnace line may include a combination of equipment that is integrated in the performance of a heat treatment process, i.e. hardening, quenching, and tempering. Capability study techniques shall be appropriate for the heat treat product characteristics, i.e. tensile strength, case depth, hardness. A

29、ny specific customer requirements shall be met, in the absence of customer requirements, the organization shall establish acceptable ranges for measures of capability. An action plan shall exist to address the steps to followed in case capability indices fall outside customer requirements or establi

30、shed ranges. 熱處理產(chǎn)品和過(guò)程數(shù)據(jù)的分析能提供缺陷預(yù)防的重要信息是否針對(duì)整個(gè)過(guò)程搜集分應(yīng)建立一個(gè)全過(guò)程收集、分析、和反映產(chǎn)品和過(guò)程數(shù)據(jù)的系統(tǒng)1.8 析數(shù)據(jù)，并針對(duì)這些數(shù)據(jù)分析方法包括對(duì)重要產(chǎn)品和過(guò)程參數(shù)的現(xiàn)行趨勢(shì)和歷史數(shù)據(jù)的分析進(jìn)行適當(dāng)?shù)姆磻?yīng)？應(yīng)確定哪些參數(shù)需要列入分析范圍The analysis of products and processes over time can yield vital information Does the heat treater for defect prevention efforts. The organization shall have

31、 a system to collect, collect and analyze data analyze, and react to product or process data over time.1.8 over time, and react to Methods of analysis shall include ongoing trend or historical data analysis of this data? significant product or process parameters. The organization shall determine whi

32、ch significant parameters to include in such analysis. Special Process: Heat Treat Process Assessment特殊過(guò)程：熱處理過(guò)程評(píng)估Question Number Question問(wèn)題Requirements / Guidance要求/指導(dǎo)Objective Evidence客觀證據(jù)Assessment 評(píng)估N/A 不適合Satisfactory 滿(mǎn)意Not Satisfactory 不滿(mǎn)意Needs Immediate Action 需要立即改進(jìn)管理者應(yīng)每24小時(shí)評(píng)審熱處理監(jiān)控系統(tǒng)管理者是否每24小

33、時(shí)評(píng)審監(jiān)視包括但不限于：溫度紙帶記錄、氣氛紙帶記錄、計(jì)算機(jī)數(shù)據(jù)日志、熱熱處理爐監(jiān)控系統(tǒng)處理爐及操作者日志（Furnace Monitoring 評(píng)審包括對(duì)失控狀態(tài)或報(bào)警狀態(tài)的探測(cè)。熱處理爐數(shù)據(jù)的評(píng)審過(guò)程應(yīng)進(jìn)行Systems）？ 記錄，該記錄要求同樣適用于計(jì)算機(jī)數(shù)據(jù)Is management reviewing the heat treat monitoring system every 24 hours? Management shall review the furnace monitoring systems at intervals not to exceed 24 hours. The

34、 heat treat monitoring system includes but is not limited to temperature strip charts, atmosphere strip charts, computer data logs, furnace and operator logs, etc. The management review shall include efforts to detect out-of-control conditions or alarm conditions. The process of reviewing the furnac

35、e data shall be documented and this requirement also applies to computerized data. 是否每年至少一次按每年最少一次按AIAG的HTSA進(jìn)行內(nèi)部審核，應(yīng)及時(shí)發(fā)布審核時(shí)發(fā)現(xiàn)的問(wèn)1.10 AIAG的HTSA進(jìn)行內(nèi)部審題點(diǎn)核？Are internal assessmentsbeing completed on anThe organization shall conduct internal assessments on an annual basis, at 1.10 annual basis, at a a mini

36、mum, using the AIAG HTSA. Concerns shall be addressed in a timely minimum, using AIAG manner.HTSA?應(yīng)有一個(gè)文件化的返工（reprocessing）批準(zhǔn)系統(tǒng)，包括對(duì)指定人的授權(quán)該程序應(yīng)描述哪些產(chǎn)品特性允許，哪些不允許是否有一個(gè)文件化的返工任何一個(gè)返工，需要有資格的技術(shù)人員編制一個(gè)新的過(guò)程控制表，表明熱1.11 批準(zhǔn)系統(tǒng)？處理更改的必要性應(yīng)記錄何時(shí)、有多少材料被返工質(zhì)量經(jīng)理或指派的授權(quán)人員應(yīng)批準(zhǔn)再處理零件的發(fā)運(yùn)Is there a system in place to authorize reproc

37、essing and is it documented? The quality management system shall include a documented process for reprocessing that shall include authorization from a designated individual. The reprocessing procedure shall describe product characteristics for which reprocessing is allowed as well as those character

38、istics for which reprocessing is not permissible. Any reprocessing activity shall require a new processing control sheet issued by qualified technical personnel denoting the necessary heat treat modifications. Records shall clearly indicate when and how any material has been reprocessed. The Quality

39、 Manager or a designee shall authorize the release of reprocessed product. Special Process: Heat Treat Process Assessment特殊過(guò)程：熱處理過(guò)程評(píng)估Question Number Question問(wèn)題Requirements / Guidance要求/指導(dǎo)Objective Evidence客觀證據(jù)Assessment 評(píng)估N/A 不適合Satisfactory 滿(mǎn)意Not Satisfactory 不滿(mǎn)意Needs Immediate Action 需要立即改進(jìn)針對(duì)顧客和內(nèi)部

40、關(guān)注的問(wèn)質(zhì)量管理體系應(yīng)包括一個(gè)針對(duì)文件化、評(píng)審和識(shí)別外部顧客關(guān)注和任何其題，質(zhì)量部門(mén)是否評(píng)審、他內(nèi)部關(guān)注問(wèn)題的過(guò)程處理并形成文件？可以采用有紀(jì)律的問(wèn)題解決方法Does the Quality The quality management system shall include a process for documenting,Department review, reviewing, and addressing customer concerns and any other concernsaddress, and document internal to the organizatio

41、n. A disciplined problem-solving approach shall becustomer and internal used.concerns? 應(yīng)建立一個(gè)持續(xù)改進(jìn)過(guò)程，適用熱處理審核范圍的每個(gè)過(guò)程，這些過(guò)程的是否針對(duì)熱處理審核范圍設(shè)計(jì)應(yīng)帶來(lái)質(zhì)量水平和生產(chǎn)率的持續(xù)改進(jìn)內(nèi)的每個(gè)過(guò)程，建立了適行動(dòng)計(jì)劃應(yīng)體現(xiàn)優(yōu)先順序和日期要求（完成時(shí)間）用的持續(xù)改進(jìn)計(jì)劃？應(yīng)提供該項(xiàng)目運(yùn)行有效性的證據(jù)1.13 1.14 1.14 1.15 Is there a continual improvement plan applicable to each process defined in

42、the scope of the assessment? 質(zhì)量管理者或指定的責(zé)任人是否批準(zhǔn)對(duì)隔離材料進(jìn)行處置？Does the Quality Manager or designee authorize the disposition of material from quarantine status? 是否建立覆蓋整個(gè)熱處理過(guò)程適用于操作者的操作手冊(cè)？The heat treater shall define a process for continual improvement for each heat treat process identified in the scope of

43、the HTSA. The process shall be designed to bring about continual improvement in quality and productivity. Identified actions shall be prioritized and shall include timing (estimated completion dates). The organization shall show evidence of program effectiveness. 質(zhì)量管理著有責(zé)任批準(zhǔn)和文件規(guī)定適當(dāng)?shù)娜藛T對(duì)隔離材料進(jìn)行處置The Qua

44、lity Manager is responsible for authorizing and documenting appropriate personnel to disposition quarantine material. 應(yīng)建立覆蓋整個(gè)熱處理過(guò)程（從接收到發(fā)運(yùn)）的、適用的作業(yè)指導(dǎo)書(shū)（或操作手冊(cè)）這些程序或作業(yè)指導(dǎo)書(shū)包括潛在情況（如動(dòng)力中斷）設(shè)備開(kāi)動(dòng)和停止、產(chǎn)品隔離、產(chǎn)品檢驗(yàn)及一般操作程序這些程序或作業(yè)指導(dǎo)書(shū)應(yīng)覆蓋從原材料接收到產(chǎn)品發(fā)運(yùn)的所有操作步驟并能由車(chē)間人員方便獲取Special Process: Heat Treat Process Assessment特殊過(guò)程：熱處理過(guò)程

45、評(píng)估Question Number Question問(wèn)題Requirements / Guidance要求/指導(dǎo)Objective Evidence客觀證據(jù)Assessment 評(píng)估N/A 不適合Satisfactory 滿(mǎn)意Not Satisfactory 不滿(mǎn)意Needs Immediate Action 需要立即改進(jìn)1.15 1.16 1.16 1.17 Is there an operations manual available to heat treat personnel covering the entire heat treating process? 管理著是否始終為所有熱

46、處理員工（包括后備的、臨時(shí)的）提供培訓(xùn)？Is management providing employee training for heat treating? 是否建立責(zé)任矩陣表證明所有關(guān)鍵的管理和監(jiān)控活動(dòng)都由有資格的人員完成？An operations manual shall be available to heat treat personnel covering the entire heat treating process. The manual shall include procedures or work instructions addressing potential

47、emergencies (such as power failure), equipment start-up, equipment shut-down, product segregation (See 2.8), product inspection, and general operating procedures. These procedures or work instructions shall cover all steps of the operation from product receipt to product shipment and shall be access

48、ible to shop floor personnel. 管理者必須始終為所有熱處理員工（包括后備的、臨時(shí)的）提供培訓(xùn)必須保持文件化的證明以表明員工得到了培訓(xùn)和進(jìn)行了培訓(xùn)有效性的評(píng)估必須確定每項(xiàng)活動(dòng)所需要的資格要求及現(xiàn)在和將來(lái)的培訓(xùn)需求The organization shall provide employee training for all heat treating operations. All employees, including backup and temporary employees, shall be trained. Documented evidence sha

49、ll be maintained showing the employees trained and an assessment of the effectiveness of the training. Management shall define the qualification requirements for each function, and ongoing or follow-up training shall also be addressed. 應(yīng)有可靠的責(zé)任矩陣表證明所有關(guān)鍵的管理和監(jiān)控活動(dòng)都由有資格的人員完成，對(duì)關(guān)鍵的活動(dòng)，應(yīng)規(guī)定主要和次要的人員管理層能在任何時(shí)候方便

50、的獲取該矩陣Is there a responsibility The organization shall maintain a responsibility matrix identifying all keymatrix to ensure that all management and supervisory functions and the qualified personnel whokey management and1.17 may perform such functions. It shall identify both primary and secondarysupe

51、rvisory functions (backup) personnel for the key functions (as defined by the organization).are performed by This matrix shall be readily available to management at all times.qualified personnel? 對(duì)識(shí)別的關(guān)鍵過(guò)程應(yīng)建立一個(gè)預(yù)防性維護(hù)程序，該程序必須是一個(gè)從請(qǐng)求到實(shí)施到有效性評(píng)估的閉環(huán)，操作者有機(jī)會(huì)報(bào)告問(wèn)題并在閉環(huán)中解決問(wèn)題是否有預(yù)防性維護(hù)程序？計(jì)算機(jī)數(shù)據(jù)如停機(jī)時(shí)間、質(zhì)量拒收（QR）、FTT能力、重復(fù)維

52、修指令、操預(yù)防性維護(hù)數(shù)據(jù)是否作為1.18 作者問(wèn)題報(bào)告均可用來(lái)改善預(yù)防性維護(hù)程序預(yù)測(cè)性維護(hù)計(jì)劃的一部熱處理爐和各類(lèi)發(fā)生器應(yīng)按照確定的頻率制定相應(yīng)的燒燼計(jì)劃（詳件過(guò)程分？表） 作為預(yù)見(jiàn)性維護(hù)計(jì)劃的一部分，維護(hù)數(shù)據(jù)應(yīng)得到收集并進(jìn)行分析將所有的顧客要求和批次識(shí)別充分轉(zhuǎn)化為內(nèi)部熱處理文件至關(guān)重要確保輸入接收系統(tǒng)的數(shù)據(jù)與顧客發(fā)運(yùn)文件的信息一致Question Number Question問(wèn)題1.18 Is there a preventive maintenance program? Is maintenance data being utilized to form a predictive mai

53、ntenance program? Requirements / Guidance要求/指導(dǎo)The organization shall have a documented preventive maintenance program for key process equipment (as identified by the organization). The program shall be a closed-loop process that tracks maintenance efforts from request to completion to assessment of

54、effectiveness. Equipment operators shall have the opportunity to report problems, and problems shall also be handled in a closed-loop manner. Company data, e.g., downtime, quality rejects, first-time-through capability, recurring maintenance work orders, and operator-reported problems, shall be used

55、 to improve the preventive maintenance program. Furnaces and generators shall be scheduled for burn-out at frequencies determined by the organization (see Section 1 of the Process Tables). Maintenance data shall be collected and analyzed as part of a predictive maintenance program. Objective Evidenc

56、e客觀證據(jù)N/A 不適合Satisfactory 滿(mǎn)意Not Satisfactory 不滿(mǎn)意Assessment 評(píng)估Needs Immediate Action 需要立即改進(jìn)1.19 是否開(kāi)發(fā)一份關(guān)鍵零部件備件清單（Critical Spare parts List)以能保證最小程度的生產(chǎn)中斷？建立一份關(guān)鍵零部件備件清單，以保證最小程度的生產(chǎn)中斷1.19 Has the Heat Treater developed a critical spare part list and are the parts available to minimize production disruption

57、s? The heat treater shall develop and maintain a critical spare parts list and shall ensure the availability of such parts to minimize production disruptions. 是否確保輸入接收系統(tǒng)文件化的規(guī)定和符合證據(jù)如：工藝流轉(zhuǎn)卡、工作訂單等的數(shù)據(jù)與顧客發(fā)運(yùn)文件上當(dāng)存在接收材料不能準(zhǔn)確的與發(fā)運(yùn)文件相符合時(shí)，供應(yīng)商應(yīng)具有詳細(xì)的流的信息想一致？程來(lái)處理接收的差異。上述要求也同樣適用于內(nèi)部有熱處理部門(mén)的情況，該過(guò)程中接收和發(fā)運(yùn)參照?qǐng)?zhí)行Special Proc

58、ess: Heat Treat Process Assessment特殊過(guò)程：熱處理過(guò)程評(píng)估Question Number Question問(wèn)題Requirements / Guidance要求/指導(dǎo)Objective Evidence客觀證據(jù)Assessment 評(píng)估N/A 不適合Satisfactory 滿(mǎn)意Not Satisfactory 不滿(mǎn)意Needs Immediate Action 需要立即改進(jìn)Does the facility ensure that the data entered in the receiving system matches the information

59、 on the customers shipping documents? It is critical that all customer requirements and lot identification be adequately transferred to internal heat treat documents. The facility shall ensure that the data entered in the receiving system match the information on the customers shipping documents. Do

60、cumented processes and evidence of compliance shall exist, e.g., shop travelers, work orders, etc. Sometimes the material received does not precisely correspond to customer shipping documents. The facility shall have a detailed process in place to resolve receiving discrepancies. The requirements st