DIHART鉸刀介紹課件

KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDihartProducttechnologyDihart產(chǎn)品技術(shù)DihartSpecialistKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesRange范圍

Allusualmaterial所有材料加工Allkindsofboremachining所有孔加工Expandableandsolid可調(diào)和不可調(diào)ModularandMonobloc模塊式和整體式WithsolderedblankandVHM焊切削刃和整體硬質(zhì)合金Startingfrom1.4mmand5xDasstandardincatolog

標(biāo)準(zhǔn)產(chǎn)品從1.4mm開(kāi)始，最長(zhǎng)達(dá)5xDKOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesAdvantages優(yōu)勢(shì)

Highestcuttingefficiency更快的切削效率Reductionoftheoperatingtime減少操作時(shí)間Increasedtoollife增加刀具壽命Highestprecisiontoolproducing更高的刀具制造精度Highestboringquality最好的孔加工質(zhì)量Accuracytosize精準(zhǔn)的尺寸HighestSurfacequality極高表面質(zhì)量Bestformandpositionaltolerance很好的形位公差Simplesthandling操作簡(jiǎn)單Withoutadjusting(1sthole=goodhole)無(wú)需調(diào)整(第一個(gè)孔即為合格孔)KOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesAplicationcomparison應(yīng)用對(duì)比Singleblade單刃Multi-blade多刃f=feed進(jìn)給;FR=Radialforce徑向力FRFRfHighercuttingefficiency更快的切削效率Improvesprocessability改進(jìn)工藝能力Withoutadjusting無(wú)需調(diào)整fKOMETDIHARTAGTechnologyUnstableprocess不穩(wěn)定的工藝Smallfeedrate小進(jìn)給KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesSurfaceachieve可獲得的表面質(zhì)量KOMETDIHARTAGTechnology粗加工=簡(jiǎn)單粗加工一般加工=正常車間加工精加工=精密加工鉆孔粗鏜精鏜鉸削磨削珩磨擠壓成形KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesHighspeedreaming高速鉸削KOMETDIHARTAGTechnology?Stablemachineandtool穩(wěn)定的機(jī)床和刀具?Volatilecuttingdata可變的加工參數(shù)?Internalcoolantsupply有內(nèi)冷供應(yīng)?Smalltoolrunouterror小的刀具跳動(dòng)?Exactmachinecontrolsystem精準(zhǔn)的機(jī)床控制系統(tǒng)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesExpandable可調(diào)性Solid不可調(diào)Expandable可調(diào)式Monoblock

整體Module模塊Structure

結(jié)構(gòu)Productvariety產(chǎn)品類型Coolant冷卻Lateral徑向冷卻Internal中心內(nèi)冷Cuttingedge切削刃Soldered焊接VHM

硬質(zhì)合金Mostdifferent更多不同Material刀具材料Coating涂層DIHART

TOOLSStandard

標(biāo)準(zhǔn)Special非標(biāo)KOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesCoating涂層Cuttingmaterial

刀具材料Cuttingmaterialandcoating切削材料和涂層ThesecuttingmaterialsandcoatingscanforalltypesofReamerstobeused.ThePCDcuttingmaterialisexceptional.這些涂層和材料都可用于制造任何一款鉸刀，但是PCD鉸刀必須非標(biāo)定制。!KOMETDIHARTAGTechnologyCoating涂層HM(K05-K10)

硬質(zhì)合金HMTiN

TiAlN

TiNDBG-NNNDST(Cermet)

金屬陶瓷

DSTTiAlN

DBG-NNNPolycrystallinediamond聚晶金剛石PCDKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesRundsharpen-chamfers圓弧倒棱Cuttingface前刀面Minorclearancesurface副后刀面Primaryclearancesurface第一后刀面Secondarilyclearancesurface第二后刀面Minorcuttingedge副切削刃Maincuttingedge主切削刃切削刃幾何形狀(ASG)由下列尺寸決定:

Bevelangle主偏角

Widthofcircularland圓周刃帶的寬度

Backtaper倒錐

Chipangle前角

Clearanceangle第一和第二后角ASGCuttingGeometry切削刃幾何形狀KOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesASGCuttingGeometry切削刃幾何形狀KOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesASGCuttingGeometry切削刃幾何形狀KOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesMulti-bladesolderedtool

多刃焊接刀具Unequalangularposition不等齒距分布Taper倒錐Secondarilyclearancesurface第二后刀面Primaryclearancesurface第一后刀面Rundsharpen-chamfers圓弧倒棱Maincuttingedge主切削刃Minorcuttingedge副切削刃Cuttingface前刀面SummaryToolsystem刀具概述KOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesUnequaldivision不等齒距分布Dihartreameraccordingtothediameter,had2,4,6,8,10and12tooth,butonlytwocuttingedgeare180°inoppositeline.Pleasefindthemarkonreamerbodywhenyouaremeasuring.Dihart鉸刀根據(jù)直徑大小有2,4,6,8,10和12齒，有且僅有一對(duì)齒夾角是180°。測(cè)量直徑時(shí)一定要注意觀察刀具上的標(biāo)記。Markofmeasuring測(cè)量標(biāo)記:Cam凸起Number數(shù)字Punch-mark沖壓標(biāo)記Cam凸起KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesQualityinspection質(zhì)量檢測(cè)

Protectioncenterpolished中心錐孔保護(hù)Protectioncenterpolished中心錐孔保護(hù)AllDihartreamersaremeasuringbetweenthepoints.所有的Dihart鉸刀都是頂?shù)毒叩膬啥酥行目走M(jìn)行測(cè)量的KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesRundsharpen-chamfers圓弧倒角

030015075225210.51.5Reamerdiameter鉸刀直徑[mm]Chamferwidth倒角寬度f(wàn)[mm]KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesBackTaper倒錐XXThoseRundsharpen-chamfersisprovidedwithaminimumtaperandhasthetaskthereamertoleadtostabilizeandsmooththesurface.鉸刀倒棱有小量倒錐，可使鉸刀工作更加穩(wěn)定和獲得更好的工件表面質(zhì)量。KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesKOMETDIHARTAGTechnologyMax.Tolerance上公差Min.Tolerance下公差?SolidreamerVHM-ReamerRapidsetheadTMMonomax?REAMAX?ExpandablereamerMonomax?REAMAX?

TSCuttingringTMLefthandfluteHM–ReamerASG04REAMAX?RapidsetheadTMMonomax??Manufacturingtoleranceofreamer鉸刀制造公差Toleranceofhore孔的公差KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesKOMETDIHARTAGTechnologyMeasure測(cè)量Unequaldivision不等齒距分布o(jì)nlytwocuttingedgeare180°inoppositeline有且僅有兩個(gè)齒是180度夾角Toolhadbacktaper,somustbemeasuringinfrontofedge.刀具有倒錐，故需在刀刃前端測(cè)量PCDtoolsmeasuringisexclusivelycontactlessPCD刀具采用非接觸式測(cè)量KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesThustheDihartreamerswitheconomicalworking,weofferregrindanrepairserviceifnecessaryagain.

為了增加Dihart鉸刀的經(jīng)濟(jì)性，我們提供鉸刀的修磨和修理服務(wù)。KOMETDIHARTAGTechnologyRepairserve修理服務(wù)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesKOMETDIHARTAGTechnologyProductProgram

產(chǎn)品類型

REAMAX?TS

REAMAX?Monomax?–Adjustable,MonoblockMonomax?–Solid,MonoblockCuttingRingTM-System

RapidSetHeadsTM-SystemSolidCarbideReamers

PCD-ReamerDAH?-CompensationHolderDPS–FloatingHolderKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevices

Highperformanceandefficiencymanufacturing

高性能加工，極大提高生產(chǎn)效率Highprecisionandreamerheadreplace高精度、高速度換刀

Usualdiameterranges

通用廣泛的直徑范圍

Highflexibilityandeconomical極高的靈活性和經(jīng)濟(jì)性

Modulartoolsystem

模塊化刀具系統(tǒng)Easyhanding操作簡(jiǎn)單!REAMAX?

TSCharacteristics特點(diǎn)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesModularstructure模塊化結(jié)構(gòu)

REAMAX?

TSfixedExpandablestraightChipflowLefthandReamingheadCoolantoutletRadialInternalWidechoiceCuttingmaterialCoatingKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesConstructionalstructure安裝結(jié)構(gòu)Spindle拉釘Leftandrightchuckjaws左右卡爪holder

3xD

and

5xD刀桿3xD和5xDSuitpin鎖緊螺釘Adjustingscrew調(diào)整螺釘diameterrangefrom18to65mm直徑范圍18到65mmREAMAX?

TSKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesREAMAX?

TS

openchlampingjawwithhexagonkey使用六方扳手松開(kāi)壓緊卡爪

Selectrightreamerhead,aimatthepinandinertreamerhead.

選用合適鉸刀頭，注意對(duì)準(zhǔn)驅(qū)動(dòng)銷釘，裝入鉸刀頭

Closedclampingjawwithhexagonkey，notingrecommendedtorque.

根據(jù)推薦的扭矩，使用六方扳手壓緊鎖緊卡爪,Assemble安裝KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesApplication應(yīng)用Task加工任務(wù)Solution解決方案workpiece: GGG60ClutchcouplingboxMachnie: MoriSeikiMH40Diameter.:34H6Holelength:66mmQuality:Ra3.2Tool:REAMAX?TS

straightadjustable直槽，可調(diào)Adaptor:REAMAX?TShydraulicextensionchuck

Modular(interface)模塊化結(jié)構(gòu)

Adjustability

直徑可調(diào)Easyhanding操作簡(jiǎn)單

Cuttingmaterial:DSTASG:07

Averagevalues:Quality: Ra1.8Toollife: 120mReason:ToleranceBenefitsfor客戶受益Advantage優(yōu)勢(shì)Vcfzth===150m/min0.15mm0.4sREAMAX?

TSKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesApplication應(yīng)用REAMAX?

TSKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesREAMAX?Multi-bladereamingtechnology

多刃鉸削技術(shù)Modulartoolsystem

模塊化刀具系統(tǒng)Highprecisionchangingthroughfaceandtapercontact

錐面及端面過(guò)定位配合確保極高的換刀精度

OptimisedforApplicationwithmistcoolant

(MMS)

特別適用于微量潤(rùn)滑加工

HighestCuttingcapacity

卓越的切削性能Highcuttingspeed

高速切削!Characteristics特點(diǎn)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesModularstructure模塊化結(jié)構(gòu)

Cylindershank3xD&5xD

DAH?–Holder5xD

Diameterfrom

12.0–21.999mm

had6Cuttingedge

Diameterfrom22–40mm

had8Cuttingedge

CuttingmaterialHM&DST

CoatingTiN,DBG-N&DJC

Applicationspecificgeometry

REAMAX?KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesREAMAX?REAMAX?-Replaceablereamerhead可更換鉸刀頭Holder刀桿REAMAX?-Tie-rod拉緊螺栓REAMAX?-

Clampingnut拉緊螺母Circlip

彈簧hexagonkey六方扳手Open-endwrench開(kāi)口扳手Constructionalstructure安裝結(jié)構(gòu)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesREAMAX?

Applylightgreaseontiebarthread

在連接桿的螺紋表面上涂上潤(rùn)滑油脂Cleartaper/facecontactthoroughly(greasefree)

對(duì)錐面進(jìn)行徹底清潔（去除表面油脂）

Beforetighteningthereplaceableinsertandtiebar,turninaclockwisedirectionuntilitstop.

在對(duì)可換鉸刀頭和連接桿進(jìn)行緊固之前，沿著順時(shí)針?lè)较蜚q刀頭到刀頭不能轉(zhuǎn)動(dòng)為止。Diameterfrom22to40mm，locatemarkonInsertandtiebar

forcorrectfitting.對(duì)于直徑22到40mm的刀具，連接桿和鉸刀頭必須保證在正確位置（標(biāo)記向?qū)?yīng)）!Assemble安裝KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesApplication應(yīng)用REAMAX?Task加工任務(wù)Solution解決方案Workpiece: 42CrMo4Rockerarm1180N/mm2

Machine: HüllerHilleDiameter:16H7Holelength:20mmQuality:Ra0.8Tool:REAMAX?

Adaptor:DAH?-Hydraulicextensionchuck

withDAH?81adaptor液壓夾頭帶DAH81的液壓刀柄

Modularsystem模塊化系統(tǒng)Hightcuttingspeed高切削速度Stability(processability)工藝穩(wěn)定Cuttingmaterial:

HM/DBG-NASG:07

Cuttingdata:Quality: Ra0.8Toollife: 1200pcs 24mReason: SurfaceBenefitsfor客戶受益Advantage優(yōu)勢(shì)Vcfzth===117m/min0.2mm0.55sKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevices

Smallestboretolerancecanbereached。

可達(dá)到最小的公差精度

Highestprocessability

極高的工藝穩(wěn)定性

Compensationofwearthrougheasyadjustabel經(jīng)過(guò)簡(jiǎn)易調(diào)整即可對(duì)刀具磨損進(jìn)行補(bǔ)償Higheconomy

經(jīng)濟(jì)性極高!Characteristics特點(diǎn)Monomax?AdjustableKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevices

CylindricalshankandMorseshank

Diameterfrom5.6–25.899mm

Holderlength3xD&5xD

Adjustable4–6

tooth

CuttingmaterialHM&DST

CoatingTiN,DBG-N&DJC

Internal&RadialcoolantsupplyStructure結(jié)構(gòu)Monomax?AdjustableKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesMonomax?

AdjustableLateralcoolantsupply徑向冷卻Intrenalcoolantsupply中心內(nèi)冷Conescrew錐形螺釘Screwmanaging0.1mmforwardsPlate0.5mmmanagingConstructionalstructure安裝結(jié)構(gòu)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesMonomax?

AdjustableAdjustable調(diào)整

Screwbyhandscrewinuntilitlinesup,afterwardsaround90°tighten.用六方扳手先預(yù)緊，讓后再順時(shí)針旋轉(zhuǎn)90度鎖緊。

Settingdimension設(shè)置尺寸:Undersize=>Screwafter-turn尺寸偏小=>順時(shí)針擰動(dòng)扳手Overmeasured=>Screwcompletelysolve,thenagainadjust尺寸偏大=>調(diào)整螺釘完全松開(kāi)，再次順時(shí)針從小往大調(diào)整直徑KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesMonomax?

AdjustableApplication應(yīng)用Workpiece: St52andGGG100Machine: MazakDiameter.:15H7HoleLength:16mmQuality:Ra1.6Tool:MONOMAX?

straightadjustable

Adaptor:Monomax?

hydraulicextensionchuck

onereamertomachining2differentmaterials同一把刀具同時(shí)加工兩種材料

Adjustable可調(diào)整

Cuttingmaterial:DSTASG:09

Cuttingdata:

Quality: St52Ra0.4 GGG100Ra1.2Toollife: 42.5m Reason:ToleranceVcfzth===m/minmmsSt52GGG1001200.150.5900.150.5Task加工任務(wù)Solution解決方案Benefitsfor客戶受益Advantage優(yōu)勢(shì)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesMonomax?

Solid

Highprecisiongroundtomeasure

高精度刃磨測(cè)量

Forlargeboretolenreace,max.stability

適用于孔徑公差較大的孔，極高的穩(wěn)定性

Coolantsupplystaightontotheblades

內(nèi)冷系統(tǒng)直通刀刃

Perfectaccuracytosize

精確保證孔的加工尺寸

DifferentCuttingmaterialandcoatings

不同的切削材料和涂層Highstability

更高的穩(wěn)定性!Characteristics特點(diǎn)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesMonomax?

Solid

CylindershankandMorseshankDiameterrange5.6–40.59mm

4–8tooth

CuttingmaterialeHM&DST

CoatingTiN,DBG-N&DJC

Internal&RadialcoolantsupplyStructure結(jié)構(gòu)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesTool:MONOMAX?

lefttoothAdaptor:Cylindershank

hydraulicextensionchuck

Longreaming深孔鉸削Largetolerance大的孔徑公差

Monomax?

SolidWorkpiece: 40CrMnMoS86(1.2312)Machine: BAZDiameter.:20H9HoleLength:140mmQuality:Rz4Cuttingmaterial:HM/TiNASG:05

Cuttingdata:

Quality: Rz2-3Toollife: 35mReason:Tolerance Vcfzth===80m/min0.14mm3.3sApplication應(yīng)用Task加工任務(wù)Solution解決方案Benefitsfor客戶受益Advantage優(yōu)勢(shì)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesCuttingRingTM

Multi-bladeandmodular多刃和模塊化設(shè)計(jì)

Variouscuttingmaterialandcoating

多種切削材料和涂層適用于不同的工件材料

Wearcompensationbyadjustability

可以通過(guò)調(diào)整來(lái)補(bǔ)償磨損

Highprocesscapability

極強(qiáng)的加工能力

Canberegrindedandretipped

可以重復(fù)修磨和刀片重焊Largeholereaming,smalltolerance!

大直徑孔鉸削，較小的公差要求Characteristics特點(diǎn)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevices

Include

Cylinder,ABS,DAH?holder

Diameterrang60.6–110.59(300)mm

Replaceable6–12tooth

CuttingmaterialeHM&DST

CoatingTiN,DBG-N&DJC

Internal&RadialcoolantsupplyModularesystem

DesignforthroughandblindholeCuttingRing

TMModularstructure模塊化結(jié)構(gòu)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesAdjustingnut調(diào)節(jié)螺母Conering錐環(huán)

Adjustingnut調(diào)節(jié)螺母Bush軸套R(shí)adialcoolantsupply側(cè)向冷卻Throughhole通孔Blindhole盲孔Conescwerforcentralorlateralcoolantsupply帶中心內(nèi)冷或徑向冷卻的錐形螺釘CuttingRing鉸刀環(huán)Holder刀桿Holder刀桿CuttingRing

TMConstructionalstructure安裝結(jié)構(gòu)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevices

Clearholder,taperandcuttingringthoroughly→freeofgrease對(duì)鉸刀環(huán)，刀柄和鎖緊螺栓的定位錐面進(jìn)行清潔→去除表面油脂

Applylightgreaseonthread在螺紋表面涂上潤(rùn)滑油脂themarkingonholderandcuttingringmustbealignment.鉸刀環(huán)與刀柄上的紅色標(biāo)記，必須要對(duì)準(zhǔn)

Adjustthediametertothemiddleofthetolerance(left-handthread)逆時(shí)針?lè)较驅(qū)q刀環(huán)調(diào)整到被加工孔的中間公差（左螺紋）

thediametercanonlymeasuredatthemarkcuttingedgeduetotheunequalangularposition.由于其余切削刃不再對(duì)稱方向，只能在做過(guò)標(biāo)記的刀刃處測(cè)量直徑CuttingRing

TMThroughholeAssemble通孔鉸刀安裝KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesBlindhoreAssemble盲孔鉸刀安裝Themarkingonholderandcuttingringmustbealignment.

鉸刀環(huán)與刀柄上的紅色標(biāo)記，必須要對(duì)準(zhǔn)

Screwthenutontotheholderwiththesmoothfaceagainstthebush.Mountthecuttingringwiththeconicalscrew.

將螺母旋入刀桿，平滑面對(duì)準(zhǔn)軸套。鉸刀環(huán)用錐面螺栓加以緊固

Adjustthediametertothemiddleofthetolerance逆時(shí)針?lè)较驅(qū)q刀環(huán)調(diào)整到被加工孔的中間公差

thediametercanonlymeasuredatthemarkcuttingedgeduetotheunequalangularposition.由于其余切削刃不再對(duì)稱方向，只能在做過(guò)標(biāo)記的刀刃處測(cè)量直徑CuttingRing

TM

Clearholder,taperandcuttingringthoroughly→freeofgrease對(duì)鉸刀環(huán)，刀柄和鎖緊螺栓的定位錐面進(jìn)行清潔→去除表面油脂

Applylightgreaseonthread在螺紋表面涂上潤(rùn)滑油脂KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesWorkpiece: GGG40

Machine: Mandelli1984Diameter.:100J7HoleLength:63mmQuality:Rz12Cuttingmaterial:DSTASG:07

Cuttingdata:Quality: Rz6-9Toollife: 26mReason:Quality

Tool:CuttingRing

Adaptor:Holder

withDAH?

connection

Largediameter大直徑Smalltolerance小公差Modular模塊化

Vcfzth===140m/min0.2mm6sCuttingRing

TMApplication應(yīng)用Task加工任務(wù)Solution解決方案Benefitsfor客戶受益Advantage優(yōu)勢(shì)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesRapidsetheadTMEasyhandling操作簡(jiǎn)單Perfectaccuracytosize

理想的加工精度

VariousCuttingmaterialandcoating不同的刀具材料和涂層OneheadcanassembledifferentHolder，internalcoolantsupply

同一個(gè)鉸刀頭可以裝于不同刀桿，帶中心內(nèi)冷Modular&Economically模塊&經(jīng)濟(jì)!Characteristics特點(diǎn)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesIncludingcylindershank,MK,ABS,DAH?,HSK

Diameterrang9.6–60mm

Lefthandandstraightflute4–6tooth

CuttingmaterialeHM&DST

CoatingTiN,DBG-N&DJC

Internal&RadialcoolantsupplyRapidsetheadTM

TMModularstructure模塊化結(jié)構(gòu)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesThreadedsleeve螺紋套Assemblescrew安裝螺釘Holder刀桿Threadpin螺釘straight/leftrapidsethead直槽/左旋快換刀頭Hexagonalwrench六方扳手RapidsetheadTM

TMConstructionalstructure安裝結(jié)構(gòu)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevices1x

Berforetighteningturnthedrivekeysoftherapidsetheadagainstthedirectionofmachinguntilithitstheholder.

沿加工時(shí)的反方向轉(zhuǎn)動(dòng)鉸刀頭，直到驅(qū)動(dòng)鍵靠上刀頭的支撐面

Tightentheleft/rightscrew鎖緊螺釘

Reamerheadtapermustbeslightlygreasedwithcopper.

錐面必須涂有稀薄的銅油脂

Cleartaperinholderthoroughly，freeofgrease徹底清除刀桿內(nèi)部錐面油脂

Turnleft/rightscrewonerotationintothehead(leftscrew)

將栓頭螺栓旋入刀頭MRapidsetheadTM

TMAssemble安裝KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesWorkpiece: X5CrNi18-10

Machine: DMG340UDiameter.:24H7HoleLength:20mmQuality:Ra1.6Cuttingmaterial:HM/TiNASG:05

Cuttingdata:Quality: Ra0.8Toollife: 14mReason: ToleranceTool:RapidsetheadTM

leftheadAdaptor:ABS?63connectionwithHSK-A100adaptor

Highquality高質(zhì)量Easyhandling操作簡(jiǎn)單ModularSystem模塊化系統(tǒng)

Vcfzth===30m/min0.1mm6sRapidsetheadTMApplication應(yīng)用Task加工任務(wù)Solution解決方案Benefitsfor客戶受益Advantage優(yōu)勢(shì)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesSolidcarbidereamerDiameterfrom1.4to12.7mm

直徑從1.4mm到12.7mm

HighestCuttingcapacity

極高的切削性能

Internalcoolantsupplyontothecuttingedge

內(nèi)冷直達(dá)刀尖

DifferentCuttingmaterialandcoatings

不同的刀具材料和涂層

Straightandlefthandspiraledfordefinedchipflow

供應(yīng)直槽和左旋槽兩種形式Diameterfrom1.4mm直徑從1.4mm開(kāi)始!Characteristics特點(diǎn)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesSolidcarbidereamerLefthead左旋槽Forthroughholereaming適用于通孔鉸削Lateralcoolantsupply徑向內(nèi)冷供應(yīng)Goodchipcontral很好的切屑控制DST/DJCwithoutcoolantDST/DJC不帶冷卻Straighttooth直槽Forblindhole適用于盲孔Centralcoolantsupply中心內(nèi)冷供應(yīng)Structure結(jié)構(gòu)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesSolidcarbidereamerWorkpiece: Put.Steel ~900N/mm2

Machine: SpecialmachineDiameter.:5H8HoleLength:15mmQuality:Ra2.5Cuttingmaterial:VHM/TiNASG:0501

Cuttingdata:

Quality: Ra1.2-1.6Toollife:23mReason:Tolerance

Tool:VHM-REIBAHLE

Lefthead

Adaptor:Hydraulicextensionchuck

Smalldiameter小直徑

Vcfzth===80m/min0.05mm0.7sApplication應(yīng)用Task加工任務(wù)Solution解決方案Benefitsfor客戶受益Advantage優(yōu)勢(shì)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesPCDReamerHighestcuttingcapability極高的切削性能Higheststaabilitythroughcarbidebody

硬質(zhì)合金刀體保證了最高剛性O(shè)ptimisedforfinishingpre-castedbores

最適用于預(yù)鑄孔精加工Internalcoolantsupplyforthroughandblindhole

分別適用于通孔和盲孔的內(nèi)冷供應(yīng)

Servicelifewithoutend

服務(wù)無(wú)終止!Characteristics特點(diǎn)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesPCDReamerAdmissionfullsolidcarbideshank

可用硬質(zhì)合金做刀桿2and4–tooth2和4個(gè)切削刃Max.Cutdepthforroughboring

最大的粗加工切寬LatestCuttinggeometry

最新的切削刃技術(shù)Modularstructure模塊化結(jié)構(gòu)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesPCDReamer2tooth4tooth>IT7<690.10690.13?5.601–20.100?4.000–20.100690.11690.14?9.600–20.100?9.600–20.100Constructionalstructure安裝結(jié)構(gòu)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesPCDReamerWorkpiece: Alu

ForgeablealloyMachine: BAZDiameter.:8H8HoleLength:24mmQuality:Ramax.1.6Cuttingmaterial:PKDASG:1101(Stirnschnitt)

Cuttingdata:Quality: Ra0.4–1.6Toollife: 80000Holes2KmReason: QualityTool:PCDStandardreamer

Adaptor:Cylindershank

HydraulicextensionchuckHighspeed高效Largenumberofhole大批量孔加工Economy經(jīng)濟(jì)Vcfzth===163m/min0.05mm3.3sApplication應(yīng)用Task加工任務(wù)Solution解決方案Benefitsfor客戶受益Advantage優(yōu)勢(shì)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDAH?-AdjustableadaptorCompensationrunout跳動(dòng)補(bǔ)償

!Correctionofrunoutandmisalignment糾正主軸跳動(dòng)誤差和錯(cuò)位偏差

μmexactadjustingμ級(jí)精度調(diào)整PreciseadjustmentontheMachine在機(jī)床上精確調(diào)整Easy,problem-freeinthehandling操作簡(jiǎn)單Stablestructure結(jié)構(gòu)穩(wěn)定Highprocesssecuritywithtool‘sconcentricrunning

刀具良好的跳動(dòng)保證了工藝的穩(wěn)定性Characteristics特點(diǎn)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDAH?-Adjustableadaptor

DAH?Adapter刀柄Intermadiateconnect中間連接部件HSKFormA&BDIN69883SKFormAD/BDIN69871BTFormAD/BMAS403

KOMETABS?

DAH?-Hydraulicchuck液壓頭DAH?withKOMETABS?DAH?withER25Sleeve變徑套Collet彈簧夾套Accessories附件Modularstructure模塊化結(jié)構(gòu)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDAH?-AdjustableadaptorholderwithDAH?

connection帶DAH接口的刀桿Assemblingscrewandspringwasher

安裝螺釘和彈簧墊片6xLockingring鎖緊環(huán)AdapterwithDAH?-Flange帶DAH法蘭連接的刀柄Threadpinforadusting調(diào)整螺釘Threadpinfortheprotection保護(hù)螺釘Constructionalstructure安裝結(jié)構(gòu)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDAH?-AdjustableadaptorCleargrindingsurfacethoroughly,dryandfreeofgrease徹底清潔連接面，保持干燥無(wú)油脂

Pre-loadevenlywiththe6assemblingscrews(pressingthespringwasherlevel)裝配六個(gè)端面螺栓并對(duì)其預(yù)緊（將彈簧墊片壓平）

AdjustingDAH?mustinthemachinespindle調(diào)整必須在機(jī)床主軸

Tightenthescrewscross-wise,afterfastening,fixtheadjustingringbulockingthesetscrew交叉鎖緊六個(gè)端面螺釘，然后鎖緊調(diào)整螺釘使調(diào)整環(huán)固定Assemble安裝KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDAH?50HS-AdjustableadaptorLittlespacerequirementintheToolchange換刀需求空間小Simplehandling操作簡(jiǎn)單Highlyprecisechangeaccuracy高換刀精度Highforcebalance動(dòng)平衡性好Speedupto25‘000U/min

最高轉(zhuǎn)速可達(dá)25000rpmForminimallubrication(MLC)可適用于微量潤(rùn)滑Compact

structure結(jié)構(gòu)緊湊!Characteristics特點(diǎn)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDAH?50HS-AdjustableadaptorReducingsleeveforhydraulicextensionclampingfrom?3toof16mm液壓減徑套直徑從3到16mmDAH?

50HSDIN69883–HSK63ADAH?

50HSDIN69871AD–SK40DAH?

50HSMAS403AD–BT40Constructionalstructure安裝結(jié)構(gòu)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDAH?50HS-AdjustableadaptorToolshankdiametercanupto?20mm刀桿最大夾持直徑達(dá)?20mmHydraulicclampingscrew液壓鎖緊螺釘Adustingmodule調(diào)整模塊:

1Adjustingring調(diào)整環(huán)4Adjustingscrew調(diào)整螺釘Adaptor刀柄:

SK40;HSK63;BT40Constructionalstructure安裝結(jié)構(gòu)KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDAH?50HS-Adjustableadaptor4AdjutingscrewAdjustingringusing

micrometer,centertheindicatorifpossibleonthegauge.使用千分表，如果可能的情況下，盡量在磨制的基準(zhǔn)上進(jìn)行測(cè)量。

Runningtoolfollowmachiningdirectionbyhand,findthehighpoint.用手沿刀具的加工轉(zhuǎn)向旋轉(zhuǎn)刀具，找出最高點(diǎn)。

BringtheadjustingscrewonthehighpointbyRotatetheadjustingring.轉(zhuǎn)動(dòng)調(diào)整環(huán)，使一個(gè)調(diào)整螺釘在最高點(diǎn)位置。Correcthalfoftherunouterrorbyajustingscrew,afterwardcontinueajusting5μmmore.通過(guò)調(diào)整螺釘使刀具往反方向移動(dòng)跳動(dòng)誤差的一半，然后再多移動(dòng)5μmPushbackthetoolatthecenterlinebyoppositeadjustingscrew.對(duì)面螺釘再往回頂，使刀具回到中心位置。Alsoadjutingother2screwslikebefore.同樣調(diào)整另外2個(gè)螺釘。Intheend,adjustingthe4screwsetthetoolrunouterror<2μm.最終通過(guò)調(diào)整4個(gè)螺釘使刀具跳動(dòng)小于2μmAssemble安裝KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDihart