enzn聯(lián)軸節(jié)維修指導(dǎo)通用版

ESCOGEARFTRN70文Maintenance手XXXXXX-ENGLISH/CHINESE英文/StatusRevisionsHistory修訂記A應(yīng)銷售部要求修BMaintenanceplan900.000kmwas800.000km)CAdd§6AppendixCouplingGrease增加附件6Modificationof§4.3.2第4.3.2D§§EF§1.3-Thrustring:449120.964101.203was.CouplingConfigurationandParts MainMaintenance/ Appendix-TexacoCoupling Appendix-TexacoCouplingGreaseReferenceinChinaPushingESCOCOUPLINGSCulliganlaan,B-1831 XXXXXX- Page2ofCouplingConfigurationandParts 相關(guān)文Main XXXXXX-主圖SubAssemblyReduce XXXXXX-半聯(lián)軸節(jié)部件圖B XXXXXX-兩半聯(lián)軸節(jié)聯(lián)接螺栓（組）圖

.Culliganlaan,B-1831ESCOCOUPLINGSXXXXXX-FPage3of.CouplingParts聯(lián)軸節(jié)部件列HalfCouplingXXXXXX-半聯(lián)軸節(jié)XXXXXX- X

Culliganlaan,B-1831

ESCOCOUPLINGS Ref.Rev. Page4of.Listofcomponentsandspare.組件與備件列數(shù)描Code代1HalfCoupling半聯(lián)軸11Sleevehalfcoupling半聯(lián)軸節(jié)套筒（內(nèi)齒圈21Hubhalfcoupling半聯(lián)軸節(jié)軸套（外齒圈314151O-ringO－型617Washer墊81ThrustWasher止推環(huán)91RetainingRing卡位1BoltsSet兩半聯(lián)軸節(jié)聯(lián)接螺:SPARE備:SPAREonlyifdamaged/abnormalwear(seemaintenance僅在損壞和磨損時更換的備件（詳見檢查:COMPLETEHalfCouplingmustbereplacedifgeardamaged/abnormalwear(seemaintenance如果輪齒有損壞 磨損，整個半聯(lián)軸節(jié)必須更換（詳 檢查

Culliganlaan,B-1831

ESCOCOUPLINGS Ref.Rev. Page5of.ConsumablesandTrade消耗品和Other其他工anceanceB-產(chǎn)n參<15Plastic塑Thrust止推系<10Plastic塑<15O-ringsO-型12Hub軸套Page6of重FXXXXXX-Culliganlaan,ESCOCOUPLINGS產(chǎn)產(chǎn)參量110cm3or100徳士古聯(lián)軸節(jié)潤滑(seeTechnicalDataSheet-（詳見附錄技術(shù)參數(shù)表螺紋緊固LoctiteGasketing墊片密封Loctiteultragreay<4描參HexKey5六角long(115mm)hexkey(dia5電動螺絲Standardscrewgun.Soft orchisel軟

Culliganlaan,B-1831

ESCOCOUPLINGS Page7ofFlat 5,5一字螺絲

Internal 內(nèi)孔千分

SCHUTSeal 密封圈安裝工

(seein 填充 withalong key(dia5經(jīng)校驗的扭矩扳

R.208-..ESCOCOUPLINGSESCOCOUPLINGS XXXXXX- Page8ofCulliganlaan,B-1831Maintenance計Themaintenanceisdividedintwomain工作有兩個重要的組成部分MainMaintenanceOverhaulTheINSPECTIONmustbeperformedatanyactivity:exams,testornonplannedworkonthe在轉(zhuǎn)向架上進行檢測，試驗或非計劃工作時，均需對聯(lián)軸節(jié)進 Theinspectionstepisaboutxxxkmor一般在xxx公里或者每月進行Themainmaintenanceoroverhaulisforeseen大修XXX,XXXkmorxxxxxxx公里或x ageandperiodsubjectedtoconfirmationbasedontheresultsoftheintermediateinspection;ControlPlan（確切的公里數(shù)和年數(shù)需要根據(jù)期間常規(guī)檢測結(jié)果來最終確定；詳見“控制計劃 agevaluewillbeadjustedinfunctionofthe該里程數(shù)將會視具體應(yīng)用而定Thereforeacontrolplanissetuptoadjustthemainmaintenancesteptoeachindividualapplication.ThiswillbedoneinclosecollaborationwithEsco-CouplingsNV.因此，“控制計劃”是用來調(diào)整每一個應(yīng)用的具體大修時段。該“控制計劃”應(yīng) 公司共同制定CONTROLPLAN(Intermediate控制計劃（期間檢查 2couplingsfromonebogiehavingworkinginnoticeablebadconditions.These2couplingsmustbesenttoEsco-Couplingsforcontrol.聯(lián)軸節(jié) 選取在最惡劣情況下運行的同一轉(zhuǎn)向架上的2個半聯(lián)軸節(jié)。該兩個半聯(lián)軸節(jié)必須發(fā)還公司做內(nèi)部檢測分析 InEsco-Couplingsworkshop(Diegem—內(nèi)部檢測 xxx,000kmorx期 xxx,000公里orxDependingontheinspectionresults,themainmaintenanceoroverhaulperiodcouldbeadjustedwitha of-kmor-years.Bydefault,themaintenance ageissetonxxx,000kmorxyears.xxx000xAPRIL2011Control20114月份檢測狀態(tài) ysisof36halfcouplingswhichhaverun600.000km(18months),themaintenancestepofthecouplingshastobefixedat600.000kmor2years(firstreach).經(jīng)過對已運行了xxx.000公里（xx個月）的36個半聯(lián)軸節(jié)的檢測分析，聯(lián)軸節(jié) 周期需定為xxx.000公里或x（按先達到的指標(biāo)算）Themainobjectiveoftheinspectionistoidentifyanyabnormalexternalwearorparticles/sand/crudordirtaccumulationbetweenthecoverandthehubwhichcouldlimitthecouplingfromfreemoving(axiallyandradial).何 徑Aparticularattentionhastobepaid需要特別注意的是Presenceofmetallicparticlesorfragmentejectedbythewheels金屬雜質(zhì)或者由輪對磨損時產(chǎn)生的金屬Dust沉積的雜松落的螺Brokenordamaged斷落或壞損的螺INSPECTIONworkparticles/sand/crudordirtaccumulationintheopeningofthe在聯(lián)軸節(jié)開口處沉積的沙土等雜Checkforandnoteanysandormetallicfragment檢查并記錄任何沙土或金屬碎片雜質(zhì)的ifthetransmissionisfree:trymovingaxiallythefloatingmass如果傳動未受阻：試著沿軸向方向移動Checkforandnotethefreeaxialmovementandnometallicnoiseormetallic檢查并記錄軸向方向運動未受阻，并且沒有產(chǎn)生金屬摩擦或者金屬噪音Checkifallscrewsare檢查所有螺絲均被Checkforgrease檢查是否有任何潤滑脂外ESCOCOUPLINGSESCOCOUPLINGS XXXXXX- Page9ofCulliganlaan,B-1831..MainMaintenance/大CouplingDismounting聯(lián)軸節(jié)拆解手Releasetheflangebolts(-拆卸聯(lián)接兩半聯(lián)軸節(jié)的聯(lián)接螺栓（-Toremovethemotor-sidehalfcouplingfromthemotorshaft,pleaserefertotheEscoCouplingsAssemblyandDisassemblyInstructions”XXXXXX-060 如何從電機或齒輪箱軸上拆卸半聯(lián)軸節(jié)，請詳見Esco－Couplings公司的“安裝與拆卸手冊”文件XXXXXX-060Whendismounted,protectthehalfcouplingwiththeplasticcapsonthehubbore(11)andthesleeveflange當(dāng)半聯(lián)軸節(jié)被拆卸完畢后，請用塑料端蓋保護軸孔（11）以及法蘭面HalfCouplingDisassembling(XXXXXX-半聯(lián)軸節(jié)的分解（XXXXXX-WARNING:Covers,sleevesandhubsmustbeconsideredasa警告：端蓋，套筒和軸套必須視為一體Theymaynotbereassembledintoanother它們不能被組裝到其他聯(lián)Thesleeveandthehubarematchmarked:theymustreassembledintheiroriginalangularposition套筒和軸套有特殊的騎縫線：它們必須按出廠時的位置重新組裝在Unscrewthecover拆卸Placethehalf-couplingonacleansurface,bigflange把半聯(lián)軸節(jié)放置于干凈的平面 蘭面朝Loosenthescrewswithahexkey(Tool用一六角鍵（工具T1）擰松Finishunscrewingthecoverscrewsthroughtheflangeholeswithalongandstraighthexkeysetonascrewgun(ToolT2).使用電動螺絲刀和一個長的六角鍵，在穿 蘭孔的情況下，拆卸螺絲（工 ESCOCOUPLINGSESCOCOUPLINGS XXXXXX- Page10ofCulliganlaan,B-1831..Disassemblethecoverandhubfromthe從套筒上Turnoverthehalf-coupling,bigflange 蘭面朝下放Tearthecoveroutofthesleeveflangebythehelpof2extraction借用兩個固定螺絲把端蓋從套筒中取Ifnecessaryuseasofthammer(ToolT3)toremovethecoverandhubfromthe如果有必要的話，用一個軟錘（工 T3）幫助把端蓋和軸套從套筒中取Removethecoverfromthe把端蓋從軸套中取RemovetheRetainingring(9)fromitsgrooveusingascrewdriver(tool用一個一次螺絲刀把卡位環(huán)（9）從其卡槽中取出（工 Removethecoveranditsthrustsetfromthe把端蓋連同止推裝置從軸套上摘ESCOCOUPLINGSESCOCOUPLINGS XXXXXX- Page11ofCulliganlaan,B-1831..Removethethrustsetfromthecoverandcleanthe從端蓋中拆除止推裝置，并清理端RemovetheThrustring拆除止推環(huán)RemovetheThrustwasher拆除止推墊片RemovetheRetainingRing拆除卡位環(huán)Cleanthecoverusingapieceofclothandsolvent用去油脂軟布清理端Page12ofFXXXXXX-Culliganlaan,B-1831ESCOCOUPLINGS..ESCOCOUPLINGSESCOCOUPLINGS XXXXXX- Page13ofCulliganlaan,B-1831Removethesealfromthehubandcleanthe從軸套中拆除密封圈，并清理Breakthesealusingascrewdriver(tool用一字螺絲刀（工具T4）切斷密封Removethebrokensealfromthe從軸套中取出已斷裂的密Cleanthehubusingsolventtoremovethe用去油脂的軟布清理軸Ifsomerustspotsarepresent,useBritteScotch‖toremovethem(seearrowsonpicturesforpotentialrustspots如果發(fā)現(xiàn)有銹蝕，可用 Scotch”軟布清理（圖中紅色箭頭指向的部位是可能發(fā)現(xiàn)銹蝕的部位AVOIDTOTOUCHTHEHUBBOREWHENREMOVINGRUST注意在清理軸套銹蝕點時，不要觸及軸Cleanthe清理套RemovetheO-Ring(5)fromits從凹槽處取出O－型圈Cleanthesleeveusingsolventtoremovethe用去油脂的軟布清理套Ifsomerustspotsarepresent,use―BtrtieScotch’toremovethem(seearrowsonpicturesforpotentialrustspots如果發(fā)現(xiàn)有銹蝕，可用 Scotch”軟布清理（圖中紅色箭頭指向的部位是可能發(fā)現(xiàn)銹蝕的部位Controlsand控制與檢GearWear–外齒圈磨Gearwearisfirstlyevaluatedvisuallyonthehub:thecontactsurfaces(ontheteethflanks)arenormallyonlypolishedbythefrictionbetweentheteeth.軸套外齒圈的磨損首先可通過目測：接觸面（齒側(cè)）一般只會因為內(nèi)外齒摩擦而被ESCOCOUPLINGSESCOCOUPLINGS XXXXXX- Page14ofCulliganlaan,B-1831..Iflocaldamages(holesintheteeth)aredetected,thewholehalfcouplingmustbe如果發(fā)現(xiàn)磨損齒槽或蝕損斑，整個半聯(lián)軸節(jié)必須更Iftracesofwear ed,ameasurementon7teeth 如果懷疑輪齒有可能磨損，推薦測量7個輪齒Proceedas具體操作如Measurementmustbeperformedwithamicrometeronthecentrelineofthe測量必須用千分尺在輪齒中心線之間Measurementmustbeperformedon edwornflanksoftheteeth(if測量必須在懷疑有磨損的輪齒側(cè)面進Ifthemeasureddimensionislessthan50.00mm,thehubandthesleeveareconsideredaswornandthewholehalfcouplingmustbereplaced.如果所測結(jié)果小于50.00毫米，軸套和套筒將被視為磨損，并需要整體更換Thenominalvalueis50.59+/-標(biāo)稱值為50.59ESCOCOUPLINGSESCOCOUPLINGS XXXXXX- Page15ofCulliganlaan,B-1831..CoverSurface端蓋表面Thecoverwearisevaluatedbymeasuringtheinternaldiameterat2levelsbymeansofamicrometer(tool端蓋的磨損是用千分尺測量其內(nèi)徑（分2級）判Thefirstmeasurement(D1)mustbeperformedatapositionwheretheseal(6)nevercontactsthecoverbore(between15and22mmfromthecoverflange).第一級（D1）在密封圈與端蓋無接觸的位置處測量（在距端蓋法蘭15和22毫米的位置Thesecondmeasurementmustbeperformedintheareaofcontactbetweenseal(6)andcoverbore.Themaxmeasuredvalue(D2)isrecorded.第二 （D2）在密封圈與端蓋孔接觸的位置處測量。記錄D2的最大CRITERIAFORCOVER判斷端蓋是否需要更換的(D2–D1)>0.02Eitheranydeepscratchesorgroovesoranysurface或發(fā)現(xiàn)有深度劃痕，凹槽或任何表面ESCOCOUPLINGSESCOCOUPLINGS XXXXXX- Page16ofCulliganlaan,B-1831..Thrustsystem止推裝置Checkthethrustring(4)檢查止推裝置（4）磨TheThrustRingwear(duetoover-heating)isevaluatedvisuallyaftercleaning.Hereafterarethecriteriafor止推環(huán)的磨損（由于過熱）在清理后可以通過目測判斷。下圖是判斷磨損與否的標(biāo)準(zhǔn)COLOR= COLOR=BRAWN,BLACKor顏色＝黃 顏色＝褐色，黑色或藍→OK正 →NOTNew UsedThrust UsedThrust Not新止推 已使用過的，狀 已使用過的，非良好的止推 常狀態(tài)止推Ifthethrustringisconsideredasnotok,itmustbe如果止推環(huán)被判斷 ，必須立即更換Checkthethrustwasher(8)andretainingring(9)檢查止推墊片（8）和卡位環(huán)（9）的銹蝕狀I(lǐng)frustisfoundonthemetallicpartsofthethrustsystem(thrustwasher(8)andretainingring(9)),theyhavetobe如果在止推裝置金屬面上發(fā)現(xiàn)銹蝕（止推墊片（8）和卡位環(huán)（9）），必須立即更換ESCOCOUPLINGSESCOCOUPLINGS XXXXXX- Page17ofCulliganlaan,B-1831..完 后，半聯(lián)軸節(jié)的重新組裝（XXXXXX-Placetheseal(6)onthe把密封圈（6）套在軸套Greasetheinternaldiameterofthe在密封圈內(nèi)徑涂上防銹油Placethesealonthehub,thelipmustbeplaced把密封圈放在軸套上，開口必須朝上UsetheSealmountingtool(ToolT6)theplacethesealonits用密封圈安裝工具（工具T6）把密封圈安裝到卡槽ESCOCOUPLINGSESCOCOUPLINGS XXXXXX- Page18ofCulliganlaan,B-1831..Checkthatthesealiswellpositionedinitsgrooveandthatitisnot檢查密封圈被正確安裝而且沒有破Placethethrustsetonthe把止推裝置放在端Placethecoveronacleansurface,itsflangedownwardandslidethe3partsofthethrustsetinthefollowing把端蓋放置與干凈的平面，法蘭面朝下。把止推裝置的3個部件按以下順序裝入端蓋內(nèi)卡位環(huán)ThrustWasher止推墊片ThrustRing止推環(huán)ESCOCOUPLINGSESCOCOUPLINGS XXXXXX- Page19ofCulliganlaan,B-1831..3 TheThrustringmustbeplacedintherightposition:thebiggerdiameter止推環(huán)必須被安裝到正確位置：稍大一點的半徑端朝Placethecoverandthethrustsysteminthe把端蓋和止推裝置裝入軸套Placetheendofthecoverovertheseal(byasoftrotating把端蓋底部套住密封圈（可輕微旋轉(zhuǎn)ESCOCOUPLINGSCulliganlaan,B-1831 XXXXXX- Page20of..Pushonthecovertoplacethetrustpartsintheir按壓端蓋以至止推裝置被卡入凹槽檢查密封圈沒有破損，并把限位環(huán)卡入其Checkthattheretainingringiswellpositionedinits檢查卡位環(huán)被正確的裝入Page21ofFXXXXXX-Culliganlaan,B-1831ESCOCOUPLINGS..ESCOCOUPLINGSESCOCOUPLINGS XXXXXX- Page22ofCulliganlaan,B-1831GreasethegearsofthesleevewithTexacoCouplingGrease(seetechnicalsheetin用Texcaco聯(lián)軸節(jié)潤滑油脂潤滑套筒內(nèi)齒（詳見附件技術(shù)參數(shù)表Preparethecorrectgreaseamount:100g(or110準(zhǔn)備正確的油脂量：100克（或110立方厘米Greaseevenlythegearsofthesleeveusingafilling-knife(tool用填充刀（工具T7）把油脂均勻的涂抹于套筒內(nèi)齒Placeanewo-ringandcoatitwithLoctiteUltraGrey放置一個新的O－型圈，并涂上LoctiteUltraGrey5699密封Cleanupperfaceofthesleeve(toremoveanyrestofgrease)withsolventandasoftpieceof用清理油脂的軟布，清理套筒的上端面（去除油脂雜質(zhì)Placethenewo-ring(11)inthegrooveandcoatitwithathinfilmofLoctiteUltraGrey放置一個新的O-型圈在凹槽內(nèi)，并涂上一層薄的LoctiteUltraGrey5699Placethehubandcoverinthe把軸套和Thesleeveandthehubarematchmarked:theymustbereassembledintheiroriginalangularposition套筒和軸套有特殊的