filling machine training三合一熱灌裝機基礎(chǔ)培訓(xùn)

培Training Thefirst Brief Thesecondchapter................................................Safetynotesand第三 灌裝機基Thethirdchapter................................................Fillingmachine第四 chapter................................................Bottlecapdisinfection第五 Thefifth Fillingmedium第六 Thesixth Filling第七 灌裝Theseventhchapter................................................Filling cement第九 Theninth Fillingmachine第十 Thetenthchapter................................................Troubleshootingoffilling ?2014Newamstar .All to第一章簡Thefirst BriefModel:RXGF80-80-Number:threeinonehotfilling。Composition:Rack;Mask;BottlefeedingDialassembly;flipperassembly;Rinsebottleassembly;fillingcomponents;capcomponents;dropcapguide;Dialcapassembly;achainbottleholder;gassystem;theoilOutfallroad;themain ?2014Newamstar .All to第二章安全注意事項及說Thesecond SafetynotesandSafety修理以及工作只有當(dāng)機器處于安全狀態(tài)下并且斷電時進行RepairandmaintenanceworkonlywhenthemachineisinasafeconditionandcarriedStartthesecuritymeasuresCloseallthecorrespondingswitch,ensurethatthemachinecannotaccidentallyLockthemainPayspecialattentiontolockthemainswitchcabinetwithlock.Whentwomaintenanceworkersinamachinework,everyonetohislocktheelectricalcabinetofthemainswitchlock,ensurethemachinewon'taccidentallystart.Onlywhenthetworepair nelwilltheylockisremoved,themachinecanstart. ?2014Newamstar .All to第二章安全注意事項及說Thesecond SafetynotesandSafetyThissecurityisonlyfortraining cannotbe cedwithsecurityinstructionsintheoperating所有操作吹灌 的工作人員必須認真閱讀操作手冊中的安全注意事Allstaffmembersmustbecarefultoreadthesafetyprecautionsintheoperation ?2014Newamstar .All to第二章安全注意事項及說Thesecond Safetyprecautionsand符號和標Symbolsand有電

人 RiskofBecarefulof

財產(chǎn)損失 TheriskofpropertyBecarefulofhurtthehand

alprotectiveNograb

使 保護裝置UsingofhearingprotectionBecareful!Themachinestarts ?2014Newamstar .All to第二章安全注意事項及說Thesecond Safetyprecautionsand正確使用機TheproperuseoftheUsingqualifiedComplywithoperatingTocompletetheproceduresofNewamstar,andtocompletetheinspectionandmaintenanceOperationmachineistherighttoinstallandusesafety ?2014Newamstar .All to第二章安全注意事項及說Thesecond Safetyprecautionsand機器操只有經(jīng)過專門培訓(xùn)的人 Only neltooperateandadjustthe neltrainingshouldBasicsafetyTrainingonsafetyinoperationinstructionParticipateinmachine ?2014Newamstar .All to第二章安全注意事項及說Thesecond Safetyprecautionsand受過特殊培訓(xùn)人的任Speciallytrainedhuman’sDesignandTheworkofelectrical ?2014Newamstar .All to第二章安全注意事項及說Thesecond Safetyprecautionsand用戶的職ThedutyofTheownerofthemachinemustensurethatthe canoperatethe shouldbefamiliarwiththesafetystandardsofthemachine,knowhowtoavoidaccidents,knowhowtooperatethemachine.Hasreadandunderstoodthesecuritysection,andsignedtoThemanhasreceivedthenecessarylaborprotectionPeoplewhohavebeenapprovedbysafety ?2014Newamstar .All to第二章安全注意事項及說Thesecond Safetyprecautionsand機器改Machine安全原因，對機器的非新美 Forsecurityreasons,themachinechangesthenonNewamstarlicenseisnot Won’tberesponsibleforchangesthatnonNewamstar ?2014Newamstar .All to第二章安全注意事項及說Thesecond Safetyprecautionsand急停按emergencySomeemergencystopswitchesarearoundthemachine,familiarwithandkeepinmindtheseOncepresstheemergencystopbutton,themachinewillstop ?2014Newamstar .All to第二章安全注意事項及說Thesecond Safetyprecautionsand個人安全規(guī)alsafety所有的安全裝置正確并且無人 AllsafetydevicesarecorrectandnooneindangerareathatcanstarttheTheforemanmustensurethat whodoesnotmeetthequalificationsinthemachineTheoperatorhastheresponsibilitytokeeptheworkingenvironmentcleanandCheckthesafetydeviceofthemachinewhenitisAftertheelectricalinstallationandmaintenancework,mustcarryonProtection ?2014Newamstar .All to第二章安全注意事項及說Thesecond SafetyprecautionsandThemachineownermustprovidecorrectprotectiveequipmentfortheoperator,suchasprotectiveglovesandsafetyAccordingtotheworkcarriedoutbytheoperatormustwearappropriateprotectiveClimbingladderscanonlybeusedformaintenance Ifthemachinehastoopenaspecialprogram,youmustbeverycarefulofnooneindangerAtleastonceadaytochecktheintegrityofthesafety ?2014Newamstar .All toThethird Fillingmachine、 PETbottleoftripleahotfillingmachinewashing,filling,sealing,CIPcleaningsysteminone,teadrinks,juicedrinks,suchasthehotfillingtechnologyinaccordancewiththerequirementsof,developed,designedawiththeleadingdomesticlevelofPETbottlehotfillingmachine. ?2014Newamstar .All toThethird FillingmachineWork Thebottleisconveyedthroughtheairsupplyway,andthebottleisdividedintothebottle,whichisdividedintotheappropriatedistancetothebottle.Rotarydiscisarrangedonthebottleclam oftheflushingbottlemachine,bottleisclampedbythebottlemouthalongatrackflip180degrees,thebottlemouthdownward;inthebottlewashingmachineinaspecificregion,bottleclamponthespraybottlewashingwater,flushingoftheinnerwallofthebottlebottleafterflushinganddraininthebottleclampclamptoalongtherailflip180degrees,thesealingsurfaceofupward.Transfertothefillingmachineafterthewashingofthebottletothefillingmachine. ?2014Newamstar .All toThethird FillingmachineWork Thebottleisconveyedthroughtheairsupplyway,andthebottleisdividedintothebottle,whichisdividedintotheappropriatedistancetothebottle.Rotarydiscisarrangedonthebottleclam oftheflushingbottlemachine,bottleisclampedbythebottlemouthalongatrackflip180degrees,thebottlemouthdownward;inthebottlewashingmachineinaspecificregion,bottleclamponthespraybottlewashingwater,flushingoftheinnerwallofthebottlebottleafterflushinganddraininthebottleclamptoalongtherailflip180degrees,thesealingsurfaceofupward.Transfertothefillingmachineafterthewashingofthebottletothefillingmachine. 位

Thethird FillingmachineUsingsteeldialintheformofaroundbottlemouthandtransformbottleshapedwithoutadjustingequipmentlevel,indiametermadelittledifferencetothebottlewithoutneedtotransformanyGermanyimportedtorquelimiter,caneffectivelypreventtheuseofthewheelwhenthebottleis ?2014Newamstar .All toThethird FillingmachineBottlewashingmachineismainlycomposedofawater assembly,aturningguiderail,asupportingpart,waterring,transmissionassembly,bottleholderetc. ?2014Newamstar .All toThethird Fillingmachine ?2014Newamstar .All to

工位Station角Angle時間（秒工位Station角Angle時間（秒Time(second)Space0.78上升翻轉(zhuǎn)Flip0.82液2.22瀝干0.421.38瀝干1.56下降翻轉(zhuǎn)Fall0.82Everylap8Thethird FillingmachineFillingTherotatingdiscismadeofstainlesssteelLargeflatbeltbearing,runningsmoothlyandSphericalhydrauliccylinders,hydrauliccylinderlevelbythelevelfloatHighspeed,highprecisionselfreturnfillingvalve,theliquidlevelaccuracyrateof90ml/s,lessthan灌裝閥配 Fillingvalveequippedwithacleaningcup,canbeathoroughcleaningofthefillingvalveLiftingcylinderlifting球形缸內(nèi)增設(shè)旋轉(zhuǎn)噴球，有效得保證 效Inthe ,theadditionofarotatinginjectionballcaneffectivelyensurethecleaning ?2014Newamstar .All toThethird Fillingmachine ?2014Newamstar .All toThethird FillingmachineCamoffillingCamdeviceisoneoftheimportantpartsofthefillingmodule,whichcanrealizetheliftingofthebottle,thestartingand positionofthefilling.Itsstructuredeterminesthefillingtimeandfillingprocess. ?2014Newamstar .All toThethird FillingmachineFillingmachine做保養(yǎng)時注意拆裝順序，更換密封件時盡量全部更換 Distributorisakeycomponentfillingmachine,directlyaffectthequalityoftheproduct,whichismainlyusedforfeeddistributionandrefluxliquidfillingmachine.Achieveacombinationofrotatingandstationarysealsusedareimportedseals.Notethatwhenyoudomaintenancedisassemblyorder,whenre cementofsealsaspossibletore (includingbearings) ?2014Newamstar .All to

Thethird FillingmachineFillingmachinefillingThefillingvalveisakeycomponentofthemachine,thematerialfromthecylinderintothecontainerinthefillingvalve.Valveentireapparatusarecentrallyinstalledontheturntable,fillingthebottleupanddownlinearmotion.Fillinglevelinthemainreturnpipefromthefillingvalvecontrol.Asealfillingvalveundertheactionofthespringinthenon-fillingstate.Inthispartallthe cesmaybecommunicatingwiththeoutsideworldhaveusedseals,ifthereisleakageofmaterials,firstconsiderwhetherthesealisbrokenduringtheproductionprocess. ?2014Newamstar .All toThethird FillingmachineFillingmachineliftLiftcylinderunderaerobicconditionsisontherise,bottlefillingcamliftisdrivenbytheliftingcylindertoachieve.RelativeslidinginthiscomponentorrelativerotationofpartsoftheuseoftheGermanaguesanti-frictionbearings(gaspressurein3kg-3.5kgisappropriate).Notethatthecylinderlubrication,particularlynewmachines,thebestarerefueleveryday.Besuretodoapressuretestwhenre cingseals. ?2014Newamstar .All toThethird FillingmachineFillingmachinecylinderand ?2014Newamstar .All toThethird FillingmachineFillingmachinepowersource Whenthedislocationoccurs,youseethegeargap,fromtheadjustmentwhenthepositioning ?2014Newamstar .All toThethird Fillingmachine Usingofimportedmagneticconstanttorque head, effectisstableandreliable, defectAsetofphotoelectricswitchisarrangedontheguiderail,andthemachinecanautomaticallystopthemachinerunningwhenthecoveriscoveredwithnocover.Itisprovidedwitharotarycap machineintothebottledetectionswitch,andfallguiderailcoverandcapdialingdiscconnectioncoveroflockcylinderlinkagecontrolcapofdischarge,ensurenobottlestopfeedingcoverandreducethelidloss(encounterhighcover,skewcover,coverflyingrecorddataandysisthereason.Payattentiontowhetherthereisadrawingwire ?2014Newamstar .All toThethird FillingmachineFueloilperday0TrytocleanoldoilThisdialrunoutduringdisassemblyfight,trytocontrolinlessthan0.5mm. ?2014Newamstar .All to

Thethird FillingmachineLiftingWhenthebottlesentoverfromthefillingmachine,cap covermadefromabottleasideonthe te.Axisundertheactionofthecamtracktodecline,thencap operationbymeansofthethrustring. ?2014Newamstar .All to第四章瓶 Bottlecapdisinfection 機是我公司根據(jù)灌裝生產(chǎn)線的工藝特點自行研制開發(fā)的生產(chǎn)線 工作流程如下：瓶蓋→（理蓋器）→落蓋導(dǎo)軌→PGXZA75/30coverdisinfectionmachineisour accordingtotheprocesscharacteristicsofthefillingproductionlinetodeveloptheproductionlinespecialauxiliaryequipment,PGXZA75/30typecoverdisinfectionmachineisgenerallyusedfordrinkingwaterandhotfillingproductionline.Itsmainfunctionistodeliveredbythewindcoverormechanicaltransmissionbeltandcapsterilization,washing,dry,thenwillcaptransfertocapWorkprocessisasfollows:cap,capsorter)>fallcoverrail,disinfectantsprayflushing,sterilewaterspraywashedandasepticgasdryer,rotarycapmachine. ?2014Newamstar .All to第四章瓶 Bottlecapdisinfection Capself-carecoveris intotheguiderailcover,ifthereversecover intotheguiderailcovercoverforguiderailonthereversecoverstarwillbestucktoareversecoverinducednocoversupply,reversecoverphotoelectricswitchwasdetectedbyreversecoversignal,alarmprompttheoperatorwillcoverout,ensurereversecoverrateiszero. ?2014Newamstar .All to第四章瓶 Bottlecapdisinfection符合要求的瓶蓋自落蓋導(dǎo)軌進入蓋機的導(dǎo)軌，在瓶蓋通道下方的沖蓋管排列了一組有一定角度的噴Inlinewiththerequirementsofthecapfromthecoveroftheguiderailintothecoveroftheguide,inthechannelunderthecoverlinearrangedinacertainangleofthespraynozzle,inadditiontothesurfaceofthebottlecapforsterilizationandcleaning,butalsofortheadvanceofthecap.Inadditiontothetopofthecapchannelisequippedwithasmallamountofsmallholeofthespraypipe,usedtospraytheoutersurfaceofthecapandsterilization. ?2014Newamstar .All to第五章裝介質(zhì)流Thefifth Fillingmedium?2014Newamstar .All to 第五章裝介質(zhì)流Thefifth Fillingmedium?2014NewamstarCo.,.All .to第六章灌裝工Thesixth FillingAutomatic1Intothebottlecontrol:intothebottleofabottleofcylinderblockcylinder,solenoidvalve(24VDC)control,cylinderblockcylindercanbeindependentaction;equipmenttoentertheautomaticoperationifthemainenginetostopthecylinder 氣動碟閥動作），機器運轉(zhuǎn)時自動開啟2Bottlewashinglinewithlowconcentrationandhighconcentrationliquidfeedingcontrolsolenoidvalve(2)(tocontrolflushingbottleofpipelinep aticbutterflyvalveaction),whenthemachineisrunningautomaticallyopen. 3Fillingmachineliquidcylinderwithatemperatureprobe,whenthematerialtemperatureislowerthanthesetrange,thethreewhentheengineisshutdownandalarm;higherthanthesettemperaturerangeonlywhenthealarmdoesnotstop.4Fillingmachinebottleliftcylindergaspathcontrolwithsolenoidvalve(24VDC)a;fillingmachineautomaticallyrunwhenthesolenoidvalvetothebottleliftcylindergaswaytoprovidecompressedair.Thesolenoidvalvecanbeoperated machinecovercylindersolenoidvalve(24VDC)iscontrolledbyabottlesignalproximityswitch(24VDC)andpositionsignalproximityswitch covertheguiderailwithoutcoverandalarm,setupasetofphotoelectricswitch ?2014Newamstar .All to第六章灌裝工Thesixth FillingCapsorterformotorpower0.37KW,internalcapsorterforlackofcoversignalCoverdeviceconsistsofasortingdeviceshortofcoversignaltocontrolthestartandstop,startthefirstopenfan,motor,stopfirststopmicromotorstopthefan.Fanpower0.75KW,micromotor tesetuptosetupthepositiondetectionswitch(24VDC),forthedetectionofthenumberof9Centralizedlubricationpumpcontrol:automaticlubricationpump(24VDC)opentime5minutesto10hours,minutesfromtimetotime10minutesto100hours;timecanbeset.Automaticallywhenaboutevery8hourstostart,thestartingtimecanbeset. 停機，恢復(fù)后方能正常開機Setasidetheoverloadalarm,resumenormalNormalfillingwhenthevacuumpump,otherstatewhenthevacuumpump,touchscreencanbecontrolled Liquidleveldetectionprobe,whenthecontinuousdetectionoflowlevelwhenthe Coverguiderailcover ?2014Newamstar .All to第六章灌裝工Thesixth Filling14Redbottlewateriscontrolledbythebutterflyvalveandconstantpressurevalve:themachineisrunningwhenthevalveisopen,thepressureistoohighfromtheconstantpressureoverflow15Material liquidlevelcontrolofthefrequencyofthereturnflow,lowleveloftherefluxpumptostop 16Thecontrolofthepipelinepressuregauge:thepressureislowerthanthesetrangeandthealarmisstoppedandthepressureishigherthanthesettingrange.17低濃 Lowconcentrationsofdisinfectionliquid liquidlevelcontrolofthelowconcentrationofrefluxpumpstart18Highschoollowlevelcontrolofhighconcentrationsofrefluxpumpandvalveopeningand ?2014Newamstar .All to第七章灌裝Theseventh Filling CIPstatewhenthetemperaturecontroldevicedoesnotwork,thecylinderblockcylinderblock,putalidonthedoesnotcover,nocover,nostop,noalarm;equipmentdoesnotCIPtheseatvalveisnotcontrolledbycontinuousliquidlevelCIPstatefillingmachinebottleliftcylindercontrolsolenoidvalvepower,bottleliftcylinderisatthelowest ?2014Newamstar .All to第八章裝更換瓶Theeighth Filling cementTheequipmentforbottlemouthtransmission,whenthebottlediameter,andPETbottleneckshapechanges,therelevantpartoftheequipmentneedtobere ced.Needtoadjusttheheightofthedevice.BottlewashingPETisthebottleneckandthebottlemouthsizechange,needtochangethebottleholderontheleftandrightFillingPETisthebottleneckandthebottlemouthsizechange,needtochangethebottleholderontheleftandrightclam Whenthebottlesizechanges,changingparts:guidewheel,etc..Whenthecapchanges,there cementofthescrewcapmold.Whenthebottlesizechanges,changing:bottleholder,paddlesIftheuserfillswithabottleofchange,pleasecontacttheequipment r,accordingtothenewdesignofthebottletype,soasnottoaffectthenormaluseofequipment. ?2014Newamstar .All to第九章裝機保Theninth FillingmachineAfterthedailyoperationofthe1Emptythemedi