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產(chǎn)品描述,,,,,,,,,,,,,,,,
"流程
Process",,"工程
procedure","工程管理特性
Projectmanagementcharacteristics",,,,,"檢查系統(tǒng)
InpectionSystem",,,,,"記錄系統(tǒng)
Recodesystem",,,
No.,No.,名稱Name,"作業(yè)要素
Operationelement","檢查項目
Inspectionitem","等級
Grade","過程參數(shù)/尺寸
Processparameteranddimensiontolerance","參照標準
ReferenceStandard","檢驗方法
Inspectionmethod",檢查計劃,,"頻率
Frequency","責任人
Personincharge","點檢表No.
Pointinspectionsheets","確認人
Verifier","作業(yè)指導書
SOP
(StandardOperationProcedure)","異常處置
Exception
control"
,1,"原料來料檢驗
Rawmaterialinspection","1、目測包裝及標識;
Visualtestthepackageandidentify
2、試樣testsample","1、收縮系數(shù);2、斑點、雜質(zhì);
3、流動性;
4、開裂狀況;
5、其它
1Contractivemodulus,
2Spots,impurity
3Liquidity
4Crackingstatus
5Others","重要
Important","1、收縮系數(shù)1.13
2、流動性130~140
3、斑點不良≤0.5%
4、開裂不良無
1Contractivemodulus:1.13
2Spots,impurity≤0.5%
3Liquidity130~140
4Crackingstatus:No","原料驗收標準
Rawmaterialinspectionstandard","1、目測樣品外觀;2、測試收縮和燒成溫度
1Visualtest
2Testshrinkageandfiringtemperature",,,"每個批次
Everybatch","工藝員
Processoperator","《原材料來料檢驗報告》
Incomingqualityinspectionreport","工藝主管
Processdirector","1、進料檢驗作業(yè)流程;2、原料驗收標準
1,incominginspectionworkflow,
2,therawmaterialinspectionstandard","1、特采
AcceptOnDeviation
2、退貨
Goodsrejected"
,2,"模具來料檢驗
Inspectingmould","1、目測外觀及配套件;
Visualtestonapperance
2、全檢每個尺寸;
Checkalldimensions
3、試壓Testmoulding","1、尺寸符合圖紙;
Dimensionsarecomplyingwithdrawing
2、材質(zhì)的硬度
Thehardnessofthemould3、試壓是否滿足工藝要求
Whetherthedimensionsofsamplesmeetthetechnologicalrequirements.","重要
Important","圖紙標識的每個尺寸
Everydimensioninthedrawing","1、圖紙Draqing
2、樣品Sample","1、目測;Visualtest
2、專檢Caliper,Gaugeetc.
3、現(xiàn)場試樣Testsample",,,"每套模
Everytool","模具管理員
Mouldadministrator","《模具驗收報告》
Themouldinspectionreport","品質(zhì)部長
QCdirector","模具驗收流程圖
Moldsacceptanceflowsheet","1、特采
AcceptOnDeviation
2、退貨
Goodsrejected"
,3,"模具首件檢查
firstpiececheckonmould","1、用測量工具全檢
Fulldimensioncheck","1、按圖紙全檢各部位尺寸;
Testalldimensionsaccordingtothedrawing2、模具是否符合訂單要求的版次
Inspectthemouldifitismadeaccordingtothedrawing.
","重要
Important","圖紙標識的每個尺寸
Everydimensioninthedrawing","1、圖紙Drawing
2、訂單Order","1、專檢;Caliper,Gaugeetc.
2、巡檢Routinginspect",,,"專檢(每套模)
Specialinspect(everytool);
巡檢每2小時1次
Routinginspect1timepertwohours","首檢
Firstpiececheck","模具首件檢查表
Firstmouldingchecklist",品質(zhì)部長,"首檢作業(yè)指導書
FirstSOP(StandardOperationProcedure)","1、特采
AcceptOnDeviation
2、退貨
Goodsrejected"
,4,"熱壓產(chǎn)品外觀檢驗
Visualchek","1、目視檢驗;Visualcheck
2、借用專用量規(guī)抽檢Samplingcheckbygauge","1、外觀(水紋、泡、開裂、變形、坯鋒);
Apperance(waterline,bubble,crack,deformedandflash)2、員工的操作方法
Staff'soperationmethod","重要
Important","漏料水紋、未壓滿等不良≤1%
rejectratio≤1%","1、壓模作業(yè)指導書;MouldSOP
2、限度樣品
Goldensample","1、巡檢(每2小時一次)
Routinginspectionevery2hr2、抽檢(按GB2828-2003加嚴)SamplingcheckaccrodingtoGB2828-2003",,,"每2小時1次
1timepertwohours","壓模巡檢
Pressroutinginspect","壓模巡檢表;返工記錄表
Mouldinspectiontable,Reworkrecord","品管組長
QCchargehand","1、壓模作業(yè)指導書;2、壓模質(zhì)量、數(shù)量控制流程及異常處理標準
1Mouldoperationinstruduction,
2,themouldquality,quantitycontrolprocessesandexceptionhandlingstandards","返工、溶料
Rework,solublematerials,"
,5,"埋粉質(zhì)量檢驗
Checkthequalityofputtingtheceramicintoaluminatepowder",1、目視檢查Visualcheck,"1、埋粉方式;2、缽量
1Buriedpowderway,
2Bowls","一般
Common","口部朝上擺埋,
埋3層,粉搖等
Mouthtowardup,
Buriedlayer3,shakepowder,etc","埋粉作業(yè)指導
Theinstructionsofputtingtheceramicintobox",抽查samplingcheck,,,"每4小時1次
1timeperfourhours","巡檢
Routinginspect","巡檢記錄表
Routinginspectionrecords","巡檢
Routinginspection","埋粉作業(yè)指導書
BuriedpowderSOP",返工Rework
,6,"排蠟產(chǎn)品質(zhì)量抽查
Samplingcheckonproductswithoutwax","1、目視檢查;Visualcheck
2、強度測試Strengthtest","1、產(chǎn)品強度;2、開裂及粘粉
1Productintensity,
2Crackingandstickypowder","重要
Important",,"沒有具體的參數(shù)以指甲劃排蠟產(chǎn)品以劃過的深淺來叛定
Nospecificparameters",抽查samplingcheck,,,"每2小時1次
1timepertwohours","排蠟窯主操,工藝員
Processoperator,
Kilnoperator
","標識單、窯爐主操交接班記錄本
MarkandThehandoversofthekilnoperatorbook.","窯爐主管、工藝主管
KilndirectorandProcessdirector",無No,"返排、采取特殊操作
Backflow,takespecialoperation"
,7,"篩粉質(zhì)量抽查
Samplingcheckthesieving",1、目視檢查Visualcheck,"1、篩吹粉的方式;2、產(chǎn)品的缺損控制;3、產(chǎn)品粘粉的控制;
1Wayofsieving,
2Theproductdefectcontrol,
3Thecontrolforstickingpowder,","重要
Important","口部朝上擺吹
Mouthtowardup,sieving","篩、吹粉作業(yè)指導書
Sievinginstruction",抽查samplingcheck,,,"每2小時1次
1timepertwohours","班長、巡檢
Monitor,Routinginspector","篩粉質(zhì)量記錄表
Sievingqualityrecords","品管組長
QCchargehand","篩、吹粉作業(yè)指導書
Operationinstructionofsieving",返工Rework
,8,"裝缽質(zhì)量抽查
Samplingcheckthequalityofceramicintobox",1、目視檢查Visualcheck,"1、裝缽方式;2、缽量;3、產(chǎn)品的外觀
1Methodofputtingtheceramicintobox
2Bowls;
3Apperance","重要
Important","口部朝上擺缽
Mouthtowardupandputintobox
","1、裝缽作業(yè)指導書
Theoperationinstructionofputtingtheceramicintobox","1、巡檢(每2小時一次)
Routinginspection2、抽檢(按GB2828-2003加嚴)samplingcheck",,,"每2小時1次
1timepertwohours","裝缽巡檢
Routinginspector","裝缽巡檢表
Theinspectiontableofputtingtheceramicintobox","品管組長
QCchargehand","1、裝缽作業(yè)指導書;2、普通瓷通用外觀標準
1Theofputtingtheceramicintobox
2Visualinspectforcommonceramic",返工Rework
,9,"出窯產(chǎn)品質(zhì)量抽查
Samplingcheckaftersintering","1、目視檢查;Visualcheck
2、用卡尺或?qū)R?guī)檢驗
Testbygaugeandcalliper","1、產(chǎn)品生燒、過火;2、重要尺寸;3、倒板造成的缺損
1underfiring,overfiring
2Keydimensions
3Chipping
","重要
Important","1、同普通白料進窯,溫度258℃~1262℃
2、外徑、內(nèi)徑的抽檢
1temperatureis200℃~1000℃
2SamplingcheckonODandID",1、產(chǎn)品通用外觀標準;2、重要尺寸檢測表,抽查samplingcheck,,,"每5個板上定位抽查一次;
尺寸變化大的產(chǎn)品每個品種抽查
1timepereveryfiveplatesonthespotlocation,
Everytypeneedsamplingcheckifthesizehasobviouschanges","燒成窯主操、品管組長
Kilnoperator,
QCchargehand","出窯產(chǎn)品檢測記錄表、巡檢表
Thekilnproducttesting,inspectionrecords","窯爐主管、工藝品質(zhì)主管
KilndirectorandProcessdirector","1、燒成窯操作規(guī)范;2、重要尺寸檢測表
1,Operationinstructionofkiln,
2,theimportantdimensionsdetection","調(diào)溫、返燒
Tempering,resintering"
,10,"拋光
Polishing","1、目視巡檢
Routingvisualinspect","1、拋光時間及方法;
2、缺損的比例
1Polishingtimeandmethod;
2Thepecentrateofdamage","重要
Important","拋光時間5分鐘
Polishing:5mins","1、拋光作業(yè)指導書
WI",巡查Routinginspect,,,"每小時1次
1timeperhour","工段長、工藝員、巡檢
Sectionchief,
Processoperator,
Routinginspector","巡檢記錄表
Inspectionrecords","品管組長
QCchargehand","拋光作業(yè)指導書
Polishingoperationinstruction","返拋
Re-polishing"
,11,"分檢
Sorting","1、目視檢驗;Visualtest
2、借用專用量規(guī)抽檢或全檢
Testbygaugeandcalliper","1、產(chǎn)品外觀;
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