肇慶動(dòng)力金屬股份分會(huì)報(bào)告

2015年11月

1、公司簡(jiǎn)介CompanyProfile?企業(yè)概況Generalintroduction?發(fā)展歷程Developmenthistory?行業(yè)地位Positioninindustry?戰(zhàn)略?xún)r(jià)值Strategicvalue?競(jìng)爭(zhēng)優(yōu)勢(shì)Competitiveadvantage?重要客戶(hù)Maincustomers?主要產(chǎn)品Mainproducts?生產(chǎn)裝備

Facility

2、PD報(bào)告

?研發(fā)能力R&Dability?技術(shù)交流

Technologyexchange?品質(zhì)保證Qualityassurance?反應(yīng)能力Reactionability?售后服務(wù)After-salesservice?案例分享Caseshare?奮斗目標(biāo)Goal?鄭重承諾Solemncommitment目錄CatalogPART1：公司簡(jiǎn)介公司名稱(chēng)廣東肇慶動(dòng)力金屬股份有限公司Companyname:GuangdongZhaoqingPowerFoundry(Holding)Co.,Ltd法人代表董事長(zhǎng)何韶先生Legalrepresentative:Mr.HeShao(Directoroftheboard)公司成立于1951年10月Foundeddate:InOct.1951公司地址廣省肇慶市三榕港工業(yè)加工區(qū)璣東路Address:JidongRd.,SanrongIndustrialZone,Zhaoqing,Guangdong占地面積現(xiàn)廠(chǎng)房占地面積6.5萬(wàn)平方米,建筑面積5.4萬(wàn)平方Floorarea65,000m2(withbuildingarea48,000m2)銷(xiāo)售收入約5.3億元人民幣(2015年計(jì)劃)SalesrevenueAbout530millionRMB(2015forecast)公司人員約1500人（2015年10月末)HumanResourceAbout1500staffs(UptoendofOct2015)主要產(chǎn)品Mainproduct

?汽缸套半成品、加工完成品Cylinderliners(Semi-finishedandfinished)?汽車(chē)各種鋁合金重力/低壓鑄造缸蓋Aluminumalloyparts/CylinderHead(Gravitycasting/Lowpressurecasting)?汽車(chē)新能源殼體、鋁合金支架、歧管、底盤(pán)支架等加工完成品Newenergyshellforautomobile,aluminumbracket,manifold,chassis(finished).

?通信設(shè)備的鋁合金支撐件的毛坯、涂裝完成品industries(Semi-finishedandfinished)

?不銹鋼柴油汽車(chē)排氣系統(tǒng)零件Stainlesssteelpartforexhaustsystemondieselcar公司概要CompanyGeneralIntroduction1951肇慶動(dòng)力配件廠(chǎng)成立（國(guó)營(yíng)）1995出資成立合資企業(yè)：肇慶本田金屬有限公司1998通過(guò)ISO90012002出資成立：肇慶本田模具有限公司2003公司改制成為民營(yíng)企業(yè)2006新工場(chǎng)建設(shè)2007廠(chǎng)區(qū)搬遷，通過(guò)TS16949認(rèn)證2010更名為“廣東肇慶動(dòng)力技研有限公司”2011通過(guò)ISO14001認(rèn)證2013啟動(dòng)福特Q1認(rèn)證程序，不銹鋼精鑄項(xiàng)目上馬2014肇慶動(dòng)力湖北咸寧工場(chǎng)簽約2015更名為“廣東肇慶動(dòng)力金屬股份有限公司”公司名稱(chēng)：肇慶本田金屬有限公司ZhaoqingHondaFoundryCo.,Ltd成立：1995年1月注冊(cè)資金：500萬(wàn)美元銷(xiāo)售額：5億元產(chǎn)品：缸蓋、活塞下機(jī)體、歧管等公司名稱(chēng)：本田金屬模具（肇慶）有限公司ZhaoqingHondaFoundryMoldCo.,Ltd成立：2002年7月注冊(cè)資金：400萬(wàn)元銷(xiāo)售額：5000萬(wàn)元產(chǎn)品：模具、夾具等發(fā)展歷程Developmenthistory肇慶動(dòng)力持股40%ZPshareholding40%本田金屬持股60%ZHFshareholding60%持股比例：Shareholdingratio行業(yè)地位:Positioninindustry※

國(guó)家級(jí)高新技術(shù)企業(yè)；Nationalhighandnewtechnologyenterprise※

國(guó)家汽車(chē)零部件出口基地；Nationalautopartsexportbase※

國(guó)家安全生產(chǎn)標(biāo)準(zhǔn)化二級(jí)企業(yè)。Thenationalproductionsafetystandardizationsecondlevelenterprise※

全國(guó)鑄造行業(yè)綜合百?gòu)?qiáng)企業(yè)；Thetop100enterpriseofChinafoundryindustry※

中國(guó)鑄造協(xié)會(huì)副理事長(zhǎng)單位；DeputydirectoroftheunitofChinafoundryassociation

※

廣東省鑄造行業(yè)協(xié)會(huì)會(huì)長(zhǎng)單位。Guangdongprovincefoundryindustryassociationunit※

廣東省清潔生產(chǎn)企業(yè)；GuangdongprovinceCleanProductionenterprises※

廣東省級(jí)企業(yè)技術(shù)中心；TechnologycenterofGuangdongprovincialenterprise.※

廣東省技術(shù)創(chuàng)新優(yōu)勢(shì)企業(yè)；

TechnologyinnovationadvantageenterprisesinGuangdongprovince※

廣東省裝備制造業(yè)100重點(diǎn)培育企業(yè)；Maintop100cultivateenterpriseoffacilitymanufacturingindustryinGuangdongprovince

※

廣東省民營(yíng)企業(yè)創(chuàng)新產(chǎn)業(yè)化示范基地。PrivateenterpriseinnovationindustrializationdemonstrationbaseinGuangdongprovince立足中國(guó)，建設(shè)面向全球汽車(chē)發(fā)動(dòng)機(jī)汽缸蓋、新能源汽車(chē)驅(qū)動(dòng)電機(jī)殼體、通訊裝備配套的優(yōu)秀精密鑄造零部件企業(yè)。StrivingtomakeourselvestobethestrongestmanufacturingbaseinChinaforautomotivecylinderhead,newenergyautomotivedrivingmotorshellandindustries.創(chuàng)新引領(lǐng)創(chuàng)造價(jià)值卓越品質(zhì)永續(xù)發(fā)展LeadandinnovationValuecreationExcellentquality

Sustainabledevelopment發(fā)展戰(zhàn)略DevelopingStrategic核心價(jià)值CoreValue競(jìng)爭(zhēng)優(yōu)勢(shì)Competitiveadvantage國(guó)內(nèi)外業(yè)界知名度較高的“肇慶動(dòng)力”品牌；Well-knownbrandof“ZP”.消化、吸收本田先進(jìn)管理經(jīng)驗(yàn)后創(chuàng)新形成的ZP獨(dú)特管理模式；DigestandabsorbadvancedmanagementexperiencefromHonda,innovatetheuniquemanagementmodeinZP.覆蓋全球三大汽車(chē)配套體系：歐美系、日系汽車(chē)、中國(guó)自主品牌；Covertheworld'sthreebigcarsseries:EuropeanandtheUSseries,Japaneseseries,Chineseindependentbrandsseries.結(jié)構(gòu)合理的三大產(chǎn)品系列：缸套、鋁合金、不銹鋼鑄件；Reasonableproductstructurewith3kindsofproducts:Cylinderliner,aluminumalloyparts,stainlesssteelparts擁有凸刺狀缸套、鋁合金低壓/重力鑄造、不銹鋼精鑄的核心技術(shù)；Ownthecoretechnologyofconvexcylinderliner,gravity/lowpressurecastingforaluminumalloyparts,precisioncastingforstainlesssteelparts.穩(wěn)定的戰(zhàn)略素養(yǎng)強(qiáng)的經(jīng)營(yíng)會(huì)議班子；Havethestabletopmanagementwithstrongstrategyconcept素質(zhì)較高的員工隊(duì)伍；Highqualitystaffs穩(wěn)健的財(cái)務(wù)狀況和長(zhǎng)期良好的現(xiàn)金流管理。Steadyfinancialandlong-termgoodcashflowmanagement1989配套玉柴缸套1989YuCaiCylinderliner2000配套美國(guó)哈雷摩托缸套2000Harleymotorcyclecylinderliner2002配套廣汽本田飛度、鋒范進(jìn)氣歧管2002IntakemanifoldforGACHonda(Fit&City)2005通過(guò)伊藤忠商事配套小松康明斯彎管長(zhǎng)安鈴木、長(zhǎng)安汽車(chē)缸套2005ElbowforKomatsucummins,CylinderlinerforChanganSuzuki&Chang’anAutomobile2006配套東風(fēng)本田CRV發(fā)動(dòng)機(jī)支架與歧管2006

EnginesupportandmanifoldforDongfengHondaCivic2008成為一級(jí)供應(yīng)商配套克萊斯勒鏈箱蓋同年配套久保田農(nóng)用機(jī)歧管、配套比亞迪汽車(chē)缸套2008ChaincasecoverforChryslerasTier1supplier,AndmanifoldforKubotaandcylindersforBYD2009成為福特二級(jí)供應(yīng)商配套變速器油泵蓋配套海馬汽車(chē)騎士缸蓋、廣汽傳祺缸蓋2009TransmissionoilpumpcoverforFordtier2supplier,andcylinderheadforHaimaAutomobileandGACTRUMPCHI2010上馬江鈴汽車(chē)3.0L柴油E802缸蓋項(xiàng)目20103.0LdieselE802cylinderheadprojectforJMC2012配套上汽GM五菱B15缸蓋配套、廣汽豐田漢蘭達(dá)制動(dòng)器卡鉗、長(zhǎng)安鈴木、卡斯馬麥格納支架開(kāi)發(fā)成功2012B15cylinderheadforSGMW,brakecalipersforGACToyotaHighlander,

developedbracketforChanganSuzukiandMAGNACOSMA2013成為福特一級(jí)供應(yīng)商,上馬美國(guó)新REMY能源殼體2013OilpumpcoverforFordmotorasTier1supplierandstartingQ1approval,NewenergyMotorShellforRemyUSA2014配套歐洲柴油機(jī)排氣顆粒收集器項(xiàng)目(大眾、寶馬、奔馳柴油發(fā)動(dòng)機(jī))

配套廣汽菲亞特JEEP虎鯊缸蓋2014ExhasutgrannulecollectorfororiginalEuroDieselengine(FAWVolkswagen,BMW,Benz,dieselengine).Tiger-SharkCylinderheadfoJeepofFiatGAC2015克萊斯勒V86.2L缸蓋開(kāi)發(fā)，湖北恒隆轉(zhuǎn)向節(jié)殼體（間接供貨克萊斯勒），美國(guó)水上飛人水管項(xiàng)目，上海電驅(qū)動(dòng)電機(jī)殼體20156.2LHellcatcylinderheadprojectforFCA.ChryslerknuckleforHubeiHenglong.WaterpipeforFlyDiveUS.

公司重要客戶(hù)配套歷程Customerdevelopment進(jìn)氣歧管座Intakemanifoldseat發(fā)動(dòng)機(jī)支架Bracket缸套CylinderLiner●發(fā)動(dòng)機(jī)零部件Engineparts●●進(jìn)氣歧管與水管類(lèi)零部件Intakemanifoldseatandwaterpipe發(fā)動(dòng)機(jī)支架、底盤(pán)安全件、制動(dòng)器卡鉗Bracket、Safetypartsforchassis、BrakeCaliper制動(dòng)器卡鉗Brakecalliper●●水管Waterpipe電機(jī)零部件Motorparts電機(jī)殼體Electromotor

shell傳動(dòng)裝置零件Transmissionparts鏈箱蓋Chaincover油泵蓋Oilpumpcover排氣系統(tǒng)零件Exhaustparts底盤(pán)盤(pán)安全件Chassisparts下機(jī)體Lowerblock機(jī)體Block主要產(chǎn)品MainProduct缸蓋（1.5T&1.8T）CylinderHead(1.5T&1.8T）缸蓋（V8）CylinderHead(LV8)NGD3.0LHM2.0LYC1.5LP31.8LMS2.0LP71.3TG5011.5&1.8TE8023.0LPUMA2.4L&2.2LPUMA2.0L6.4L(V8)6.2L(V8)Tigershark2.4LTigershark2.0L缸蓋重要客戶(hù)配套噴砂Blasting機(jī)加工車(chē)間Machiningworkshop宏創(chuàng)珩磨機(jī)Hchoningmachine德國(guó)格林珩磨機(jī)GreenhoningmachineFromgermany缸套生產(chǎn)裝備5噸美國(guó)彼勒電爐LntermediatefrequencyelectricFurnace德國(guó)杜克長(zhǎng)管離心3工位鑄造機(jī)GermanthreestationlongtubeCentrifugalcastingmachinr(1unit)全自動(dòng)機(jī)加工生產(chǎn)線(xiàn)Automaticprocessingline熱芯盒制芯機(jī)HotCoreBoxMakingMachine砂芯生產(chǎn)線(xiàn)SandCoreMakingLine油泵蓋無(wú)塵房Dust-FreeRoomForOilPumpCover切斷機(jī)械手Cuttingdevice熱處理爐HeatTreatmentFurnaceFATA重力自動(dòng)鑄造生產(chǎn)線(xiàn)FATAAutomaticGravityCastingProductionLine低壓鑄造機(jī)群Low-PressureCastingMachine翻轉(zhuǎn)式重力鑄造機(jī)OverTurningGravityCastingMachine冷芯盒制芯機(jī)ColdCoreBoxMakingMachine加工中心MachiningCentre油泵蓋機(jī)加工線(xiàn)MachiningLineForOilPumpCover鋁合金生產(chǎn)裝備金型制作Moldmaking射蠟成形Waxinjection蠟樹(shù)組裝Treesclustering蠟?zāi)１砻嫱垦bMoldsurfacecoating沾沙Sandmoistening脫蠟Dewaxing鑄模加熱Castingmoldheating鑄造Casting水口切斷Risercutting噴沙

Blasting檢查

Inspection不銹鋼精鑄裝備PART2：PD

報(bào)告我們的設(shè)計(jì)能力OurDesignAbility：CAE能力：UG、CATIA、CAD、

MAGMA的熟練使用。CAEability:MastersMAGMA,UG,CATIA,Pro-E,JSCASTetc※

UG產(chǎn)品輪廓及肉厚分析，模具開(kāi)發(fā)；UseUGtoanalyzeproductprofileandwallthickness,moulddevelopment.※Magma鑄造模擬分析，充型、凝固等分析；UseMagmasoftwaretosimulatethecasting,filling,solidification.※PFMEA數(shù)據(jù)庫(kù)PFEMAdatabase專(zhuān)設(shè)的MAGMA軟件分析室MagmaroomPUMA2.2L缸蓋凝固過(guò)程模流分析SolidificationsimulationforPUMA2.2LcylinderheadE8023.0L缸蓋殘余應(yīng)力分析ResidualstressanalysisforE8023.0LcylinderheadPUMA2.4L缸蓋模具及砂芯組合設(shè)計(jì)PUMA2.4LCylinderheadtoolingandsandcoreassemblydesign澆口Pouringgate頂模Uppermold水冷鑄銷(xiāo)Waterchilledpin排氣側(cè)模Exhaustsidemold進(jìn)氣側(cè)模Intakesidemold前模Frontmold后模Backmold底模Bottommold升液管LiftTube鑄件Castings升液箱Liquidliftingbox進(jìn)氣道芯Intakecore排氣道芯Exhaustportcore水道芯W(wǎng)aterjacketcore油池芯Oilcavitycore模具結(jié)構(gòu)Mouldstructure澆口設(shè)計(jì)Pouringgatedesign砂芯組合Sandcoreassembly案例1-1Case1-1下型面Bottommoldface上型面Uppermoldface為改善燃燒室面的枝晶間距（DAS），模具設(shè)計(jì)時(shí)采用獨(dú)特的水冷、氣冷的方式，最終實(shí)現(xiàn)了低壓鑄造的方式也可以保證Puma缸蓋DAS控制在35um以?xún)?nèi)的目標(biāo),滿(mǎn)足了技術(shù)要求。ToimprovetheDASofcombustionchamber,themoulddesignwiththemethodoftheuniquewater-cooled,air-cooled,finallyrealizesthewaylowpressurecastingcanalsoensurethePumacylinderheadwithin35umDAScontrolgoal,meetsthetechnicalrequirements.※冷卻配置

Coolingconfiguration

1.下型面采用獨(dú)立的燃燒室鑲塊→目的是確保燃燒室的DAS

Bottommoldface:useindependentinsertforcombustionchamber,toensuretheDASforcombustionchamber.

2.上型面在噴油孔鑄銷(xiāo)上配置水冷銷(xiāo)→目的是能保證順序凝固

Uppermoldface:setawaterchillingpinonoiljetholepin,toensurethesequencesolidification.PUMA2.4L缸蓋模具水冷方式設(shè)計(jì)WatercoolingsystemdesignforPUMA2.4Lcylinderheadmold案例1-2Case1-2E8023.0L缸蓋模具及砂芯組合設(shè)計(jì)MolddesignandsandcoreassemblyforJMCE8023.0LCylinderhead湯道Runner澆注湯道Pouringrunner水冷管watercoolingpipe后模Backmold左模Leftmold底模Bottommold頂出桿Ejectorpin右模Rightmold前模Frontmold湯道、冒口設(shè)計(jì)Runnerandriserdesign補(bǔ)縮冒口FeedingriserEGRcoreO/JSandcoreW/JSandcoreSandcoreofintakeSandcoreofexhaust案例2-1Case2-1G501缸蓋模具及砂芯組合設(shè)計(jì)MolddesignandsandcoreassemblyforG501Cylinderhead案例3-1Case3-1冒口芯、油池芯采用冷芯Coldbox進(jìn)、排氣道芯采用熱芯Hotboxforintakeandexhaustsandcore上水套芯采用熱芯HotboxforupperW/Jsandcore下水套芯采用熱芯HotboxG面、IN面、EX面、T/B面、M面采用金屬型MetalG501缸蓋制作方案設(shè)計(jì)ManufactureplanforG501案例3-1Case3-1我們的技術(shù)隊(duì)伍:OurTechnologyability：※

日本鑄造專(zhuān)家長(zhǎng)駐技術(shù)支持；

InvitecastingexpertsfromJapanaslong-termtechnologycounselor.※

日本本田金屬20年合作經(jīng)驗(yàn)；

20yearscooperationexperiencewithZhaoqingHondaFoundryCo.,Ltd※

十年以上工作經(jīng)驗(yàn)的技術(shù)骨干團(tuán)隊(duì)；

Technicalbackboneteamwithmorethan10yearsofworkingexperience放砂芯轉(zhuǎn)盤(pán)Turntableforsandcoreplacing取砂芯機(jī)器手Robotforsandcorepicking澆鋁液機(jī)器手Robotforaluminumliquidfilling取制品機(jī)器手RobotforpartstakingoffE802缸蓋項(xiàng)目成功開(kāi)發(fā)制造SuccessfuldevelopmentofE802cylinderheadprojectAssemblingintakeandexhaustAssemblingsandcoreofriserandsandcoreofO/JAssemblingFinishPouringManipulatortaketheworkpieceManipulatortakethealuminiumliquid

E802缸蓋項(xiàng)目成功開(kāi)發(fā)制造SuccessfuldevelopmentofE802cylinderheadproject廣泛的國(guó)際技術(shù)交流InternationalTechnologyExchange最終數(shù)模確定3Dconfirmed模具M(jìn)olds模具設(shè)計(jì)Molddesign生產(chǎn)線(xiàn)設(shè)備FacilitiesFATA三工位自動(dòng)澆注重力生產(chǎn)線(xiàn)FATA3stationcastingline送樣計(jì)劃OTSPlan10pcs100pcs模具調(diào)試Toolingdebugging2013/32013/4模具制作Moldmaking模具納入Receivedmolds項(xiàng)目啟動(dòng)Projectkickoff2013/62013/7小批生產(chǎn)smallbatchrun2013/82013/5我們的開(kāi)發(fā)速度:OurDevelopmentrate：※3個(gè)工作日內(nèi)完成開(kāi)發(fā)的可行性評(píng)審，7天內(nèi)完成最終的產(chǎn)品報(bào)價(jià)

（接收客戶(hù)產(chǎn)品2D圖紙、技術(shù)文件報(bào)價(jià)信息后）。Finishthefeasibilitywithin3workingdays.Finishthequotationwithin7workingdays.(Afterget2Ddrawingandtechnologyinformationfromcustomer.※

4.5個(gè)月提供合格OTS樣件

ProvidethegoodOTSsampleswithin4.5months.G501缸蓋開(kāi)發(fā)速度實(shí)績(jī)（4.5個(gè)月）G501CYLINDERHEADACTUALDEVELOPMENTSCHEDULE(4.5MONTHS)樣件提交SubmitOTS我們的反應(yīng)能力Reactionability：

※2個(gè)工作日內(nèi)完成缸蓋可能失效檢測(cè)。

Finishtheheadspotentialfailuredetectionwithin2workingdays

※2周內(nèi)提交完整的失效分析報(bào)告。

Submitthewholefailureanalysiswithin2weeks.X光探傷機(jī)X-raydetector圖像分析儀

Imageanalyzer直讀光譜分析儀Directreadingspectrometer材料試驗(yàn)機(jī)Materialtestingmachine洛/布硬度計(jì)Roughnesstestingmachine華南理工大學(xué)產(chǎn)學(xué)研究合作的強(qiáng)大支持SupportfromSouthChinaUniversityofTechnologySEM微觀形貌&能譜EDS檢測(cè)SEMmicrostructure&energyspectrumdetection斷口微觀形貌檢測(cè)FracturemicrostructuredetectionZP與華南理工大學(xué)等高校建立產(chǎn)學(xué)研的戰(zhàn)略合作關(guān)系，迅速定義失效及給出改善措施。ZPestablishstrategiccooperativerelationshipwithSouthChinaUniversityofTechnology,to

quicklydefinefailureandworkouttheimprovement.我們的研發(fā)體制:OurDevelopmentSystem：※針對(duì)JMC的每一個(gè)產(chǎn)品，都由開(kāi)發(fā)部副部長(zhǎng)統(tǒng)一協(xié)調(diào)，并實(shí)行項(xiàng)目經(jīng)理負(fù)責(zé)制，由技術(shù)、品質(zhì)、現(xiàn)場(chǎng)組成核心團(tuán)隊(duì)，相關(guān)職能部門(mén)通力配合的全面保障體制，確保按時(shí)、按質(zhì)、按量配合JMC的整個(gè)開(kāi)發(fā)過(guò)程。Eachproduct/projecttoJMCiscoordinatedbytheviceministerofTechnologydepartment,andimplementprojectmanagerresponsibilitysystem,createtheprojectteamwithTechnology,QualityandWorkshop3departments,toensure

therelatedfunctionaldepartmentstocooperatefully,toensurethequantity,quality,ontimewiththeentiredevelopmentprocessofJMC.我們的資金保障Financialsupport：※產(chǎn)品從立項(xiàng)開(kāi)始，設(shè)立專(zhuān)項(xiàng)資金，用于設(shè)備的購(gòu)買(mǎi)、模具、夾具、檢具配置；Fromtheprojectkickedoff,wesetaspecialfundforthefacilities,molds,fixtures,gaugespurchasing.設(shè)變前Beforedesignchanged設(shè)變后AfterdesignchangedFrom8.6mmto12mmFrom3mmto11mm我們的開(kāi)發(fā)成本收取OurDevelopmentcost：※

開(kāi)發(fā)全周期內(nèi)設(shè)計(jì)“0”費(fèi)用;0designcostintheprojectdevelopmentstage.※

樣件生產(chǎn)全程調(diào)試“0”費(fèi)用；0costforproductiondebuggingandsamples.材料試驗(yàn)機(jī)MaterialTestingMachine金相檢測(cè)儀MicrostructureInstrument英國(guó)粗糙度檢測(cè)儀RoughnessTestingMachine三坐標(biāo)檢測(cè)儀CMMX光探傷機(jī)X-RayTestingMachine日本島津光普儀Spectrometer二維精密投影機(jī)Twodimensionalprecisionvideoprojector英國(guó)粗糙度檢測(cè)儀RoughnessTestingMachine主要檢測(cè)設(shè)備INSPECTIONEQUIPMENT我們的品質(zhì)保證:OurQualityAssurance：過(guò)程質(zhì)量管理

InprocessqualitymanagementItem質(zhì)量門(mén)

Quallitygate管理項(xiàng)目

Controlitems品保方法

Method檢查頻次

Frequence過(guò)程Process原材料檢查Rawmaterialinspection材料成分Composition光譜分析spectralanalysis1pcs/批次batch熔解Melting1.含氫量Hydrogencontent密度比重Densityweightingmethod1pcs/4Hr2.含渣量DregginessK模斷口檢查Kmoldfracturecheck1pcs/4Hr3.鋁液成分Aluminumliquidelement光譜分析spectralanalysis1pcs/4Hr鑄造Casting1.內(nèi)部品質(zhì)Innerquality著色檢查Dyepenetration1pcs/班shift2.毛坯尺寸DimensionalCMM3pcs/批次batch3.粗糙度Roughness粗糙度儀Roughmeter3pcs/批次batch4.金相組織Microstructure顯微鏡Microscope1pcs/批次batch熱處理Heattreatment1.硬度Hardness硬度計(jì)Hardnessmeter1pcs/爐次furnace2.機(jī)械性能Mechnicalproperty拉伸試驗(yàn)Tensilestrengthtesting1pcs/送樣sampling1pcs/半年halfyear機(jī)加工Machining加工尺寸DimensionalCMM1pcs/班shift入庫(kù)Stock外觀Appearance目視Byvisual100%系統(tǒng)System項(xiàng)目Item方法Method1.過(guò)程監(jiān)測(cè)ProcessmonitoringCPK、SPC、MSA2.過(guò)程故障、客戶(hù)投訴Processfailure,customercomplaintPDCA、8D