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1、可靠性實(shí)驗才艮告Reliability Test Report報告名稱:XXXXXX金證試驗報告報口編.XXXXXXXX發(fā)出日期:Jan.13.2013封面產(chǎn)品驗證試驗報告TOXXXCCXXX擬制:XXX審核:XXXXXXXXX 驗證試驗報告報口編.QA1301001完成日期:Jan.15.2009貝碼:1 of 14樣品數(shù)量:10PCS委托日期:Dec.25.2009目錄1.0實(shí)驗?zāi)康?2.0實(shí)驗設(shè)備23.0樣品名稱、編號及來源24.0試驗方法/環(huán)境與步驟要求24.1實(shí)驗室環(huán)境測試: 24.2試驗流程:34.3 預(yù)處理:34.4 初始測試項目及數(shù)據(jù):34.5 關(guān)鍵器件溫升試驗: 74.6 低

2、溫貯存與工作試驗:74.7 高溫貯存與工作試驗:94.8 恒定濕熱試驗:94.9 模擬故障測試試驗: 104.10 最后測試:115.0實(shí)驗結(jié)果判定146.0 附件146 / 14XXXXXX 驗證試驗報告報口編.QA1301001完成日期:Jan.15.2009:2 of 14樣品數(shù)量:10PCS委托日期:Dec.25.20091.0 實(shí)驗?zāi)康男庐a(chǎn)品可靠性驗證試驗。2.0 實(shí)驗設(shè)備在舁 廳P設(shè)備名稱設(shè)備型號設(shè)備編號1高壓儀TOS8870AFE-00112三用表34410AFE-03993AC SOURCEChroma 6520FE-04004電子負(fù)裁Chroma 6214FZ-00105功率

3、測試儀AN2102WFC110986可程式恒溫恒濕儀TH-225D060420A7數(shù)字示波器DOS6032AFE-0398A8溫度測試儀DR130FZ-00099調(diào)壓儀TDGC210振動試驗臺DZD-450A11跌落測試臺3.0樣品名稱、編號及來源3.1 樣品型號/名稱:FP09M0383.2 FEREX P/N #3.3 樣品編號:No.1 No.103.4 試驗樣品來源:R&D4.0 試驗方法/環(huán)境與步驟要求4.1實(shí)驗室環(huán)境測試:環(huán)避等級 環(huán)境條件 I試驗室環(huán)境溫度23±2C試驗室相對濕度55淞 5%試驗室氣壓無法測試試驗室風(fēng)速無風(fēng)狀態(tài)XXXXXX 驗證試驗報告報口編.Q

4、A1301001完成日期:Jan.15.2009貝碼:3 of 14樣品數(shù)量:10PCS委托日期:Dec.25.20094.2 試驗流程:4.3 預(yù)處理:將試驗樣本除去包裝并水平放置,每臺樣本之間距離以及到試驗臺面的距離均大于5cmi試驗用負(fù)載的發(fā)熱應(yīng)不影響試驗數(shù)據(jù)的準(zhǔn)確采集,樣品結(jié)構(gòu)檢查、自制編號。4.4 初始測試項目及數(shù)據(jù)4.4.1 初始測試項目:序號試驗項目技術(shù)要求測試方法1結(jié)構(gòu)工藝要求產(chǎn)品承認(rèn)書結(jié)構(gòu)特性目視2交流輸入電壓范圍90VAC 264VAC參考Spec實(shí)測3交流輸入電流0.55A/0.33A MAX AT INTPUT 115/230VAC參考Spec實(shí)測4額定輸出電壓見附表(

5、一)參考Spec實(shí)測5輸出電壓穩(wěn)定度見附表(檸-)參考Spec實(shí)測6輸出電壓紋波峰-峰值A(chǔ)T230VMAX LOAD 附表(一)參考Spec實(shí)測6效率AT 230VMAX LOAD附表(一)參考Spec實(shí)測8開關(guān)機(jī)過沖幅度產(chǎn)品承認(rèn)書參考Spec實(shí)測9帶容性負(fù)載能力產(chǎn)品承認(rèn)書參考Spec實(shí)測10抗電強(qiáng)度AC3000V 10MA 60S參考Spec實(shí)測XXXXXX 驗證試驗報告報口編.QA1301001完成日期:Jan.15.20094 of 14樣品數(shù)量:10PCS委托日期:Dec.25.2009FAP018-120S150B電源帶載條件:VoutLoad'"''

6、;1''Vo1+3.3VVo2+5.1VVo3+12.0VVo4+23.0VVo5+4.5VMin output current(MA)800450102010Type output current(MA)80015001030010Max output current(MA)100015001050010output VoutMin:3.15V4.75 V11.28V21.88V3.83VMax3.46V5.35 V12.72V26.45V5.17VoutputRippleMax50mV50mV120mV250mV50mVEfficiencyMin:65%樣品編號負(fù)載輸入AC

7、電壓(V)輸出電壓(V)測試結(jié)果Vo1(V)Vo2(V)Vo3(V)Vo4(V)Vo5(V)功耗輸出標(biāo)稱電壓3.3V/800mA5.1V/1500mA12 V/10mA23V/300mA4.5V/10mA1Min903.275.1212.1724.284.37PASS2203.295.1512.1824.314.4126413.285.1612.1824.334.40標(biāo)稱903.255.0812.1224.084.322203.285.1012.1524.194.332643.295.1112.1624.204.34Max903.215.0312.0123.964.262203.245.051

8、2.0524.034.282643.245.0612.0624.044.27紋波23031 mV35 mV67 mV121 mV28 mV效率AT230VACype LOAD68.7%2Min903.215.2312.3124.124.36PASS2203.235.2512.3324.154.382643.245.2612.3524.164.39標(biāo)稱903.195.2112.2423.964.33XXXXXX 驗證試驗報告報口編.QA1301001完成日期:Jan.15.2009貝碼:5 of 14樣品數(shù)量:10PCS委托日期:Dec.25.20092203.235.2412.2823.984

9、.352643.255.2512.2923.984.35Max903.185.1612.1423.784.182203.215.1812.1823.824.192643.225.1912.1723.844.21紋波23029 mV33 mV78 mV116 mV24 mV效率AT230VACype LOAD69.3%3Min903.315.1812.0824.194.31PASS2203.355.1912.1524.224.332643.365.1912.1624.234.34標(biāo)稱903.285.1312.0124.074.272203.305.1512.0324.064.2526413.33

10、5.1612.0524.104.25903.175.1011.9823.854.192203.155.1112.0223.894.212643.165.1312.0323.924.22紋波23027mV36 mV61 mV97 mV26 mV效率AT230VACype LOAD67.8%4Min903.255.2812.1324.174.37PASS2203.295.2912.1724.164.382643.315.2912.1924.194.40標(biāo)稱903.245.1611.9824.054.402203.265.1811.9924.074.282643.275.2012.0324.084.

11、27903.185.0811.9023.884.202203.205.0911.9723.914.232643.195.0511.9823.934.26紋波23027mV36 mV87 mV103 mV22 mV效率AT230VACype LOAD70.12%5Min903.225.2812.0824.254.33PASS2203.255.2912.1124.284.312643.285.3212.1524.314.32標(biāo)稱903.215.1711.9724.194.2822013.265.2511.9624.234.232643.285.2712.0324.284.26903.195.131

12、1.8924.064.202203.245.1511.9524.104.232643.265.1811.9624.134.26紋波23038 mV40 mV91 mV117 mV31 mV效率AT230VACype LOAD70.6%6Min903.265.1812.0824.194.28PASS2203.355.1912.1524.224.322643.365.1912.1624.234.34標(biāo)稱903.285.1312.0124.074.272203.305.1512.0324.064.252643.335.1612.0524.104.25XXXXXX 驗證試驗報告報口編.QA130100

13、1完成日期:Jan.15.2009貝碼:6 of 14樣品數(shù)量:10PCS委托日期:Dec.25.2009Max903.175.1011.9823.854.192203.185.1112.0223.894.252643.205.1312.0323.924.27紋波23029 mV35 mV77 mV113 mV26 mV效率AT230VACype LOAD69.7%7Min903.275.1112.1724.224.33PASS2203.295.1512.1824.314.412643.285.1612.1824.334.40標(biāo)稱903.255.0812.1224.084.322203.285

14、.1012.1524.194.332643.295.1112.1624.204.34903.215.0312.0123.964.2622013.245.0512.0524.034.282643.295.0612.0624.044.34紋波23031 mV34 mV71 mV108 mV30 mV效率AT230VACype LOAD68.9%8Min903.315.1812.0824.194.30PASS2203.355.1912.1524.224.332643.365.1912.1624.234.34標(biāo)稱903.285.1312.0124.074.212203.305.1512.0324.06

15、4.252643.335.1612.0524.104.25903.175.1011.9823.854.192203.155.1112.0223.894.212643.165.1312.0323.924.22紋波23023 mV36 mV68 mV96 mV32 mV效率AT230VACype LOAD70.1%9Min903.175.1312.0124.074.27PASS2203.255.1612.1824.334.402643.285.1012.1524.194.33標(biāo)稱903.245.1511.9524.104.232203.265.0911.9924.134.252643.265.13

16、11.2124.154.269013.235.2512.1723.914.092203.275.2812.0323.964.1126413.295.3012.0823.984.16紋波23034 mV36 mV87 mV112 mV29 mV效率AT230VACype LOAD69.3%10Min903.285.1612.0924.124.17PASS2203.215.1912.0724.184.192643.295.2612.0724.234.25標(biāo)稱903.235.0811.8824.104.112203.255.1011.9224.154.162643.265.0711.9524.154

17、.18903.245.1311.9723.964.132203.275.1512.0123.984.20XXXXXX 驗證試驗報告報口編.QA1301001完成日期:Jan.15.2009貝碼:7 of 14樣品數(shù)量:10PCS委托日期:Dec.25.20092643.305.1612.0323.994.21紋波23036 mV38 mV87 mV95 mV26 mV效率AT230VACype LOAD68.4%4.5 關(guān)鍵器件溫升試驗:4.5.1測試條件及要求按表四要求進(jìn)行測試并記錄數(shù)據(jù) 表四測試條件:測試點(diǎn)AB備注輸入電壓(V)一120VAC264VAC1.輸出電流:按產(chǎn)品承認(rèn)書第2.2條

18、中最大負(fù)裁;2 .環(huán)噫要求按驗證要求去一 要求;3 .試驗時間:5小時輸入頻率(Hz)60Hz50Hz輸入電流(A)0.360.21初始環(huán)境溫度t1( C):24.8 C :25.0 C :終止環(huán)境溫度t2( C)25.0 C 24.7 C :測試溫度(C)最大允許溫度(C)IC1底部PCB81.2 C81.0 C=120-10-40+t2濾波器LF163.8 C64.2 C=130-10-40+t2熱敏電阻RT171.5 C72.3 C=120-10-40+t2變壓器T1線圈(B級絕緣)82.7 C81.9 C=130-10-40+t2變壓器T1骨架(B級絕緣)79.6 C79.2 C=13

19、0-10-40+t2二極管D1586.6 C84.7 C=140-10-40+t2MOSFET Q285.2 C84.4 C=140-10-40+t2電容C261.8 C63.7 C=105-10-40+t2電容C2163.5 C63.8 C=105-10-40+t2電容C2262.7 C64.1 C=105-10-40+t2電容C1865.6 C 64.7 C=105-10-40+t2電阻R479.2 C80.6 C=150-10-40+t2溫度測試儀:DR130;熱電偶為Kffl;4.6低溫貯存與工作試驗1.1.1 溫度與時間要求(如圖一):圖一XXXXXX 驗證試驗報告報口編.QA130

20、1001完成日期:Jan.15.2009貝碼:8 of 14樣品數(shù)量:10PCS委托日期:Dec.25.20091.1.2 低溫貯存與工作試驗項目:低溫貯存試驗:按 GB2423.1中試驗Ab的試驗方法進(jìn)行,產(chǎn)品不通電水 平放置于試驗箱內(nèi),從環(huán)境溫度降低到最低存貯溫度 -10±3C的時間為1 ±0.1小時,持續(xù)試驗時間為16小時后結(jié)束。低溫工作試驗:貯存試驗結(jié)束后,立即在120VAC/60H4口 264VAC/50Hz下分別測試輸出電壓并記錄數(shù)據(jù),按GB2423.1中試驗Ad的試驗方法提高 試驗箱溫度到最低工作溫度0±3C的時間為0.4 ±0.05小時,

21、進(jìn)行以下試 驗。低溫持續(xù)工作試驗:先在 120VAC/60HZ#續(xù)工作24小時,再在264VAC/50H持續(xù)工作24小時中間每隔6小時測試一次輸出電壓并記錄數(shù) 據(jù),期間不得中斷試驗。低溫開關(guān)機(jī)試驗:先加 264VAO相交流電,通電60秒,斷電5秒;再 力口230VACL相交流電,通電60秒,斷電5秒;繼續(xù)加120VACI相交流電, 通電60秒,斷電5秒;持續(xù)時間為72小時,中間每隔6小時測試一次輸出 電壓并記錄數(shù)據(jù),期間不得中斷試驗。輸出電流按產(chǎn)品承認(rèn)書第 2.2條最大負(fù)載要求.1.1.3 恢復(fù):從最低工作溫度0±3C恢復(fù)到試驗室環(huán)境溫度的時間為0.5 ±0.05小 時。1

22、.1.4 最后測試:按初始檢驗項目測試并要求符合產(chǎn)品承認(rèn)書標(biāo)準(zhǔn)。XXXXXX 驗證試驗報告報口編.QA1301001完成日期:Jan.15.2009:9 of 14樣品數(shù)量:10PCS委托日期:Dec.25.20094.7 高溫貯存與工作試驗4.7.1 溫度與時間要求(如圖一):4.7.2 高溫貯存與工作試驗項目:高溫貯存試驗:按 GB2423.2中試驗Bb的試驗方法進(jìn)行,產(chǎn)品不通電水平 放置于試驗箱內(nèi),從環(huán)境溫度升到最高存貯溫度 85±2c的時間為1±0.1 小時,持續(xù)試驗時間為16小時后結(jié)束。高溫工作試驗:貯存試驗結(jié)束后,立即在120VAG口264VACM試輸出電壓并記

23、錄數(shù)據(jù),按GB2423.2+試驗Bd的試驗方法降低試驗箱溫度到最高工作 溫度40± 2c的時間為0.8 ±0.05小時,進(jìn)行以下試驗。高溫持續(xù)工作試驗:先在120VAC/60Hz輸入持續(xù)工作24小時,再在264VAC/50H輸入持續(xù)工作24小時,中間每隔6小時測試一次輸出電壓并記 錄數(shù)據(jù),期間不得中斷試驗。高溫開關(guān)機(jī)試驗:先加 264VAO相交流電,通電60秒,斷電5秒;再加 230VACL相交流電,通電60秒,斷電5秒;繼續(xù)加120VACI相交流電,通 電60秒,斷電5秒;持續(xù)時間為72小時,中間每隔6小時測試一次輸出電 壓并記錄數(shù)據(jù),期間不得中斷試驗。4.7.3 輸出電

24、流按產(chǎn)品承認(rèn)書第2.2條中最大負(fù)載要求;4.7.4 恢復(fù):從最高工作溫度40±3c恢復(fù)到試驗室環(huán)境溫度的時間為0.5 ±0.05小 時。4.7.5 最后測試:按初始檢驗項目測試并要求符合產(chǎn)品承認(rèn)書標(biāo)準(zhǔn)。4.8 恒定濕熱試驗4.8.1 恒定濕熱與時間要求(如下圖):XXXXXX 驗證試驗報告報口編.QA1301001完成日期:Jan.15.2009頁碼: 10 of 14樣品數(shù)量:10PCS委托日期:Dec.25.20094.8.2 恒定濕熱試驗項目:恒定濕熱貯存試驗:按 GB2423.3中的試驗方法進(jìn)行,產(chǎn)品不通電水平放置 于試驗箱內(nèi),從環(huán)境溫度升高到試驗溫度 40

25、7;2c的時間為1±0.1小時, 不加濕;不通電存貯1小時后,增加濕度至93%+2%/-3卿時間是1±0.1小 時,注意避免凝露;保持溫度和相對濕度不變,持續(xù)存貯24小時結(jié)束。恒定濕熱工作試驗:貯存試驗結(jié)束后,立即在120VAC/60H/口 264VAC/50Hz分別測試輸出電壓并記錄數(shù)據(jù),并進(jìn)行以下試驗。恒定濕熱持續(xù)工作試驗:先在 120VAC/60Hz輸入持續(xù)工作12小時,再在 264VAC/50H輸入持續(xù)工作12小時,中間每隔6小時測試一次輸出電壓并 記錄數(shù)據(jù),期間不得中斷試驗。恒定濕熱開關(guān)機(jī)試驗:力口 264VAO相交流電,通電60秒,斷電5秒;再加 230VACL

26、相交流電,通電60秒,斷電5秒;繼續(xù)加120VACI相交流電,通 電60秒,斷電5秒;持續(xù)時間為72小時,中間每隔6小時測試一次輸出電 壓并記錄數(shù)據(jù),期間不得中斷試驗。輸出電流按產(chǎn)品承認(rèn)書第 2.2條中最大負(fù)載要求;4.8.3 恢復(fù):從恒定濕熱恢復(fù)到試驗室環(huán)境的時間為 1.2 ±0.05小時。4.8.4 最后測試:按初始檢驗項目測試并要求符合產(chǎn)品承認(rèn)書標(biāo)準(zhǔn)。4.9 模擬故障測試試驗:10 / 14XXXXXX 驗證試驗報告報口編.QA1301001完成日期:Jan.15.2009貝碼:11 of 14樣品數(shù)量:10PCS委托日期:Dec.25.20094.9.1 試驗方法:按GB49

27、43-2001®5.3條要求進(jìn)行異常和故障工作測試試驗,試驗要求見輸入電壓:230V/50Hz;輸出電流按產(chǎn)品承認(rèn)書第2.2.5條要求在舁 廳P試驗點(diǎn)故障類別試驗時間結(jié)果1D1短路1minPASS2LF1短路5minPASS3U1 1-2短路30minPASS4U1 3-4短路5minPASS5C2短路5minPASS6C21短路30minPASS輸入電壓:264V/50Hz;輸出電流按產(chǎn)品承力l書第2.2.5條要求在舁 廳P試驗點(diǎn)故障類別試驗時間結(jié)果1D1短路1minPASS2LF1短路5minPASS3U1 1-2短路30minPASS4U1 3-4短路5minPASS5C2短路

28、5minPASS6C21短路30minPASS4.9.2 判定條件:根據(jù)試驗結(jié)果并按按GB4943-2001®5.3.8條進(jìn)行判定;試驗中允許有器件損 壞;4.10 最后測試:按產(chǎn)品承認(rèn)書進(jìn)行全項目測試(記錄請見下表)。最終測試記錄:樣品編號負(fù)載輸入AC電壓(V)輸出電壓(V)測試結(jié)果Vo1(V)Vo2(V)Vo3(V)Vo4(V)Vo5(V)功耗輸出標(biāo)稱電壓3.3V/800mA5.1V/1500mA12 V/10mA23V/300mA4.5V/10mA1Min903.265.1611.9824.054.231PASS2203.265.1811.9924.074.282643.275

29、.2012.0324.084.27標(biāo)稱903.185.0811.9023.884.202203.205.0911.9723.914.23XXXXXX 驗證試驗報告報口編.QA1301001完成日期:Jan.15.2009頁碼: 12 of 14樣品數(shù)量:10PCS委托日期:Dec.25.20092643.195.0511.9823.934.26Max903.185.1612.1423.784.182203.215.1812.1823.824.192643.245.0612.0524.104.23紋波23026 mV37 mV69 mV114 mV23 mV效率AT230VACype LOAD6

30、8.5%2Min903.185.0811.9023.884.20PASS2203.205.0911.9723.914.232643.195.0511.9823.934.26標(biāo)稱903.195.2112.2423.964.332203.235.2412.2823.984.352643.255.2512.2923.984.35Max903.185.1612.1423.784.182203.215.1812.1823.824.192643.225.1912.1723.844.21紋波23026 mV31 mV76 mV119 mV25 mV效率AT230VACype LOAD69.0%3Min903

31、.225.2812.0824.254.33PASS2203.255.2912.1124.284.31;2643.285.3212.1524.314.32標(biāo)稱903.215.1711.9724.194.28 :2203.265.2511.9624.234.2326413.285.2712.0324.284.26903.175.1011.9823.854.1922013.155.1112.0223.894.2112643.165.1312.0323.924.22紋波23029mV37 mV63 mV107 mV27 mV效率AT230VACype LOAD67.4%4Min903.255.2812

32、.1324.174.37PASS2203.295.2912.1724.164.382643.315.2912.1924.194.40 1標(biāo)稱903.245.1611.9824.054.4022013.265.1811.9924.074.2812643.275.2012.0324.084.27903.185.0811.9023.884.20 2203.205.0911.9723.914.232643.195.0511.9823.934.26紋波23026mV36 mV86 mV109 mV27 mV效率AT230VACype LOAD69.8%5Min903.225.2812.0824.254.

33、33PASS2203.255.2912.1124.284.31 2643.285.3212.1524.314.32標(biāo)稱903.215.1711.9724.194.28 2203.265.2511.9624.234.232643.285.2712.0324.284.26903.195.1311.8924.064.202203.245.1511.9524.104.23XXXXXX 驗證試驗報告報口編.QA1301001完成日期:Jan.15.2009頁碼:13 of 14樣品數(shù)量:10PCS委托日期:Dec.25.20092643.265.1811.9624.134.26紋波23030 mV37

34、mV82 mV110 mV36 mV效率AT230VACype LOAD70.5%6Min903.265.1812.0824.194.28PASS2203.355.1912.1524.224.322643.365.1912.1624.234.34標(biāo)稱903.285.1312.0124.074.272203.305.1512.0324.064.252643.335.1612.0524.104.25Max903.175.1011.9823.854.192203.185.1112.0223.894.252643.205.1312.0323.924.27紋波23028 mV32 mV73 mV119

35、mV22 mV效率AT230VACype LOAD68.8%7Min903.275.1112.1724.224.33PASS2203.295.1512.1824.314.412643.285.1612.1824.334.40:標(biāo)稱903.255.0812.1224.084.322203.285.1012.1524.194.3312643.295.1112.1624.204.3490:3.215.0312.0123.964.2612203.245.0512.0524.034.2826413.295.0612.0624.044.341紋波23030 mV38 mV77 mV106 mV36 mV效率AT230VACype LOAD68.3%8Min903.315.1812.0824.194.30PASS22013.355.1912.1524.224.3312643.365.1912.1624.234.34標(biāo)稱903.285.1312.0124.074.2112203.315

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