歸檔archive1023日稿pm007維修計(jì)劃與排程

作者Contact李玨林Li電子郵件:日期文檔版本修訂描述文檔作者李玨林LiLiAPPROVAL日期版本人角色人Name:流程說明Process 在流程層次結(jié)構(gòu)中的位置PositiononProcess 適用范圍Areaof 聯(lián)系人（關(guān)鍵用戶）Contact(Key- 術(shù)語 流程目的和范圍Processgoalsand 差異分析Gap nningandscheduling 業(yè)務(wù)步驟說明Descriptionofprocess 其他說明Other 改進(jìn)分析 業(yè)務(wù)原則Business 其他相關(guān)文檔Crossreferenceto 技術(shù)相關(guān)信息Technical 接口程序 打印格式程序和報(bào)表Forms, 打印程序列表 報(bào)表程序列表 SAP系統(tǒng)修改和用戶出口程序SAPmodification, 使用技巧和竅門Hintsand PositiononProcess PLM.CPLNMaintenancenningandAreaofThisprocessisused nningandschedulingmaintenanceworkinallproductionntofHuaxincement 角色 郵件李春風(fēng)LiProjectPMPMAssistantTeam無ProcessgoalsandProcessgoals:Thisprocesswillschedulemaintenancework,nasawhole,andallocateProcessscope:ThisprocessisusedfornningandschedulingmaintenanceworkfromordersarecreatedtoordersarereleasedinHuaxincementCO., foreverycementorclinkerproduction-makingbaseandotherproductivesubsidiaries. 無維修計(jì)劃與排程流程圖MaintenancenningandschedulingProcessPM-007-Descriptionofprocess步驟描述StepWhenisthestep備注 receivedmaintenancen13413and4weeksnhavebeen1341Maintenancennergenerate13and4weeksnaccordingtoorders,andreportstomaintenanceAdjustmaintenance2 productiondepartmentmanager’sMaintenancemanagerchangeandconfirmthentogetherwithproductionmanager3Checkifsparepartsare 維修計(jì)劃員接到確認(rèn)的13周與4Maintenancennerhasreceivedmaintenancenwhathasbeen maintenanceMaintenancennerhasreceivedweeklyanddailymaintenancenwhathasbeenconfirmedFinishperfectingFinishperfectingspareparts5Confirmday/weekmaintenancenwithproductionminister6Adjustorderjobsteps,arrange7Adjustspare-parts adjustssparepartslistsaccordingtoorders8Release deliversorderstoOther按照MAC的規(guī)定，維修管理的過程將會(huì)用到優(yōu)先級(jí)。每一個(gè)優(yōu)先代碼將會(huì)代表此維修請(qǐng)PrioritieswillbeusedinrelationtotheMACprocess.Eachprioritycodewillindicatetheeffectoftheproposedmaintenancerequest/maintenanceorderonthemaintenancenning.Maintenanceordersarenneddaily,weekly,monthly,andquarterlyperiod.Maintenanceordersforoneday,oneweek,onemonthandthreemonthscanbeviewedinthescreentogetherwiththeirresourcesrequirements(ex:man-hour,spareparts,maintenanceorderpriority,equipmentconditionforjobexecution),Availablecapacityofmanpowerversusworkloadcanbeeasilyseeninnningscreenindaily,weekly,monthlyandquarterlybasis.Inlaboravailabilitynning,number anddurationofworkareconsidered.Toeasemaintenanceordernning,pre-definedtasks(tasklists)shouldbeprepared.Thedetailsofschedulingconsistoflaboravailability,maintenanceactivity,outstandingworkandoverdue.Whenmaintenanceorderisreleasedforequipmentthathascostcenterassignedtoit,settlementrulewillautomaticallybegenerated.Ifthereisnocostcentermaintainedinthetechnicalobjectmaster,settlementrulemustbemanuallyentered.維修工單都能由維修通知單直接創(chuàng)建，然而，通知單中確的信息將由維修計(jì)劃員所修中被審核。一份維修工單能涉及多份通知單。SAPPM系統(tǒng)中有三種創(chuàng)建維修訂單的方法：直自動(dòng)生成（維修計(jì)劃，排程，時(shí)間）應(yīng)用于預(yù)防性維修訂單。維修任務(wù)，所需要的資源包MaintenanceorderscanalsobecreateddirectlyfromNotifications.However,inaccurateinformationcarriedoverfromtheNotificationmaybechangedbythemaintenancenner.Inthenning,someinformationinthemaintenanceordercanbechangedmanually.Alltypesofmaintenanceordersshouldgothroughthenningprocess.Amaintenanceordercanrefertomanynotifications.TherearethreemethodsofmaintenanceordercreationinthestandardversionoftheSAP-PMSystem:Directlycreating;ConvertingfromNotification;Automaticallygeneratedbysystem.(Maintenancen,scheduling,anddeadlinemonitoring),appliedtopreventivemaintenanceorder.Themaintenancetasks,theresourcerequiredintermofinternallabor,externallabor(sub-contractor),externalservice/materialandsparepartsrequiredcanbennedinmaintenanceorder.Costing,bothestimatedandactual,shouldbetrackedonaperworkorderbasis.Theadvantageofhavingimmediatecostinformationisthatthemaintenanceunitwillbeabletocontrolandadjustitsnsinaccordancetoits對(duì)于一個(gè)具體的維修工作，設(shè)備的BOM應(yīng)能夠很容易的為工單提供物料的需求的情況，MM被創(chuàng)建。這些將會(huì)為需要備件的維修工件，將需要填寫一份貨物的手工領(lǐng)料單需要簽署，然后才能貨物。物資的預(yù)留用TheequipmentBOMshouldbeaccessiblefromtheworkordertofacilitatetheidentificationofrequiredmaterialsforaparticularjob.Availabilityofsparepartscanbecheckedeasily.Deliverytimeoforderingsparepartcanbeseeneasily.omponentinmaintenanceordercanbestockitemandnon-stockitem.Ifitisthenon-stockitems,purchaserequisitionwillautomaticallybecreatedduringthenningprocess.Thiswouldmakeitfastertocreateaworkorderevenifpartsarerequiredforjob.Orderreleasingisnecessaryastoputmaintenanceorderinprocessafterrequiredresourcesnningaredone.Sparepartsareallocatedtomaintenanceorderduringthenningphasedeterminingindividualrequirement.Incaseofadditionalstockmaterialrequiredaftermaintenanceorderhasbeenreleased,therewillbeagoodsissueformtofillinandsignbyleadersorabovebeforegoodsissuecanbeprocessed.MaterialreservationisapplicabletoMRPandmaterialcanbewithdrawn.Thesystemdisallowstheentryofacomponentthatbelongstoanothernt.Thisistoavoidaccidentaldeliveryofmaterialspurchasedfromonentintoanothernt.Itshouldbeeasytotrackequipmentrepairhistoryusingtheworkorders.Thesystemshouldbeabletodisythehistorybyequipment,completewithcosts,partsused,andactivitiesconducted.Somaintenanceordersaremeansofingmaintenanceworks. Thisprocesswillschedulemaintenancework,nasawhole,allotresource,andimprovemaintenanceworkefficiency.Business故障設(shè)備方面，需要維修的設(shè)備帶病運(yùn)轉(zhuǎn)對(duì)設(shè)備本身、對(duì)生產(chǎn)線生產(chǎn)、對(duì)工廠財(cái)產(chǎn)BusinessRuleforWorkOrderSparepart:sparepartty,quality,arrivaltime,assemblytime,andTool:toolty,capability,andavailabiltiyMalfunctionobject:Impacttothelifeofequipment,toproductionline,andtocostoftheandtosafetyoftheworkers;Manpower:Thetyandskillsofmaintenanceworkers,andrequiredtimetoSale:ThemarketrequirementforcementorWeather:I