替代料邏輯與PLMSAP作業(yè)方式

替代料邏輯與PLM/SAP作業(yè)方式LawrenceChang/PokiLee

ProductLifecycleManagement/ITD1ConceptRDsetinter-replaceablepartwithinonegroupPartwillbeinter-changedinthesamegroupSAPwillautomaticallychoosepartaccordingtotheATPofparts.AS-ISBOMstructureABTO-BEBOMstructureABPartisreplaced!Botharesubstitute!2ExpectedBenefitsBettermaterialutilizationandcontrolFullyutilizethereplacedparts.IncreasematerialturnoverrateReplaceablepartsuseautomaticallyDecreaseECOnumbersRDmaintainthereplaceablerelationshipbetweenpartsMulti-siteproductionwithonetimesettingMinimalpartpreparationL/TBOMconfigurationflexibilityBoardproduct:

Mosfet,TTL/CMOSIC,Diode,Transistor…Systemproduct:HDD,ODD,Memory…3ECOMAnalysisReasonCodePercentage%Componentphaseout15.7%(438/2775)SourceChange2.5%(70/2775)Others(BOMrestructure,BOMcorrection,Bugfixing,Manufacturerenhancement…)81.8%(1751/2775)DataSource:ReleasedECOMchangesfrom2008/01/01-2008/10/07.4替代邏輯(1/2)主料有足夠ATP時(shí)需求落於主料上A主料沒有足夠ATP時(shí)，而副料有足夠ATP時(shí)需求落於副料上B主料沒有足夠ATP時(shí)，副料沒有足夠ATP時(shí)需求落於主料上C5替代邏輯(2/2)當(dāng)需求落在phaseoutItem上,且沒有任何量可供ATP時(shí)存檔後，會將需求改到非phaseoutitem的替代料上DRelease工單後存檔後,會將用料策略全部改回1(即手動決定)，避免上線工單用料亂跳E6Ifdemandis20,substitutewillbeA1PartA1;Primary;ATP30PartA2;ATP40C2PartC1;Phaseout;Primary;ATP5PartC2;ATP15B1PartB1;Primary;Phaseout;ATP25PartB2;ATP307Ifdemandis30,substitutewillbeA1PartA1;Primary;ATP30PartA2;ATP40C1PartC1;Phaseout;Primary;ATP5PartC2;Phaseout;ATP25B2PartB1;Primary;Phaseout;ATP25PartB2;ATP308PLM系統(tǒng)建立替代料作業(yè)方式透過ECOP或ECOM來定義專案用料之替代關(guān)係ECOPEVT/DVT階段的工程變更ECOMPVT/MP

以後的工程變更ECOPECOMPlanningEVTDVTPVTSM/P9ECOP/ECOM替代關(guān)係之設(shè)定Keyfields:Findnum,Qty,RefDes(Location).Findnum(Group):definetheAlternativeGroup(1~256)PrimaryItem:maintainQty&RefDesAlternativeitems:Qty=0&RefDeskeepEmpty10SAP改為根據(jù)ATP自動選擇用料

主料副料Strategy:1->manuallychange2->AutomaticallybyATP11工單用料畫面有替代關(guān)係的料件會放在一起Requiredquantity會先放在主料Item點(diǎn)兩下可進(jìn)去手動修改用料12工單用料修正畫面修改用量請從這個欄位Default是0or100,但PMC可以調(diào)整混料使用當(dāng)手動修改用量後建議再將此欄位改為1以避免又被系統(tǒng)自動修正工單release後也會自動改為113MilestoneReview2008/03~2008/04DiscusswithRD/PMC/ITtodefinetheProjecttarget,scope.TakeoneprojectasatestcasetocheckthefeasibilityinPLMandSAP.2008/05~2008/06EstablishdetailidealsubstitutelogicwithAdvantechAKMU/EPC/PPC/IA/AWS/ADMUPMC.AKMUITcodetheAKMUIEBBOMprogramtoadapttothesubstitutepartlogicanddecreasehumaneffort.CommunicatewithgroupRDhead’sadviceandexpectationofthesubstitutefunction.2008/07~2008/08MeetandcollectsuggestionsfromINCG/IAG/ECG/SAG/groupPMandRDseparately.2008/09~2008/10AKMUIEBBOMtestingandonlineon10/8.OnlinepreparationmeetingwithIT/PMCon10/28.SubstitutePartKMSystemonlineonDec.14替代料相關(guān)欄位BOM(STOP)ALPOS Indicator:alternativeitemALPST Alternativeitem:strategyALPRF Alternativeitem:rankingorderALPGR Alternativeitem:groupWOcomponents(RESB)ALPOS Indicator:alternativeitemALPST Alternativeitem:strategyALPRF Alternativeitem:rankingorderALPGR Alternativeitem:group15外掛程式SE19Implementationname:ZPP_BADI_WOMethod:IN_UPDATESE37Functionmodule:Z_WO_CHANGE_ALT16NoticeECOCutinimplement“Runningchange”definitionForthoserunningchangecan’tbesubstituteNOTtosetthesubstituterelationshipinBOM.controlledbyPMCmanually.FortherunningchangecanbesubstituteandnoconcerntothecurrentornextbatchJustleveragethesubstitutefunctioncanachievethepurpose.SelectReasonCodeas“CompanyPolicy”FortheECOMonlysetsubstitutepartrelationship,pleaseselectreasoncodeascompanypolicyandattachtestreport.17NoticeAsTproductBOMissavedfromstandardproduct,ifthesubstitutepartrelationshipneedstoberemovedinTproduct,PMshouldclearlymarkitinTproductEXCELsheet.Then,PEmaycreatecorrectBOMaccordingtotheExcelsheet.18Substitutepartrule(1/2)DuetoR/Cpartshavealreadyatleast1secondsourceapprovedinthesamepartnumber,itisnotnecessarytousethefunctionagainunlesssinglesourcepartlikeNOKIAproject.FollowingpartcategoryincludingL,Mosfet,TTL/CMOSIC,Diode,Transistor,MemoryModule,HDD,ODDcanusesubstitutepartfunctionaftertesting.TestreportisrequiredinECOMworkflow.SubstituterelationshipofFunctionchip,Onboardmemorychip,PCBandcablecanbesetbyPMandRDHead’sagreement.19Substitutepartrule(2/2)Asconnectormayexistcoloranddimensiondifference,itcanbesetbythedecisionofPMandRDHead.AboverulesareproperlyappliedforstandardBOM.DTOSandTpartBOMshouldbeapprov