產(chǎn)品開發(fā)流程及控制ppt課件

1、公司引見 COMPANY PROFILE.煙臺潤蚨祥油封YANTAI RFX OIL SEAL CO.,LTD.公司概略O(shè)verview of Company煙臺潤蚨祥油封成立于2000年,是集橡膠油封、PTFE油封、高壓油封等產(chǎn)品的研發(fā)、制造于一體的專業(yè)化公司,年設(shè)計消費才干密封件8000萬件、聚氨酯制品1000萬件。 公司擁有減震器油封、發(fā)動機油封、氣門油封、傳動系統(tǒng)油封、車橋油封、轉(zhuǎn)向系統(tǒng)油封、軸承油封、液壓缸油封共八個系列產(chǎn)品1700多種規(guī)格。 Yantai RFX Oil Seal Co., Ltd. was founded in 2000 specialized in rubber

2、 seals, PTFE seals, high pressure seals with designing, developing and producing all in one. The annual production capability reach to 80 million pieces of sealing product and 10 million pieces of PU product.RFXs products vary from eight series including oil seal for shock absorber, engine, valve st

3、em, transmission system, axle , steering system, bearing and PU product for hydraulic cylinder with more than 1700 different products. .地理位置 Location座落于膠東半島美麗的梨鄉(xiāng)山東萊陽，距煙臺、青島空港各約90km，交通便利。RFX is located in Laiyang city, which is respectively 90 km away from Yantai and Qingdao airport with convenient t

4、ransportation.成立 Established In 2000員工 Employees 480工程技術(shù)人員 Engineers 50占地面積 Occupied Land 27482 m 總建筑面積 Building Area 13380 m 固定資產(chǎn) Fixed Assets Over 6M USD潤蚨祥公司的根本情況General Information for RFX.潤蚨祥公司的根本情況General Information for RFX研發(fā)基地R&D Base消費基地 Production Base.公司的開展歷史Company Development History200

5、0年8月成立萊陽市潤蚨祥密封件廠2003年10月更名為煙臺潤蚨祥油封2003年投資1500萬元興建二期工程,2005年正式投產(chǎn)2021年投資1.5億元興建青島潤蚨祥密封技術(shù)Laiyang RFX Sealing Product Works was founded in August, 2000;RFX Oil Seal Co., Ltd. wasrenamed in October, 2003;15 million yuan was invested in 2003 to build the second phase project, formally put into operation i

6、n 2005;150 million yuan was invested in 2021 to build the QingDao RFX. On Dec 28th, 2021 RFX Oil Seal invested to establish Qingdao RFX Sealing Technology Co., Ltd in Qingdao Export Industry Zone Sup- porting Industry zone. The total investment is up to 156 million RMB covering land area 40520 . RFX

7、 stepped forward to international first level sealing product manufacturing enterprise. 2021年12月28日，位于青島出口加工區(qū)配套產(chǎn)業(yè)區(qū)，由煙臺潤蚨祥油封投資成立的青島潤蚨祥密封技術(shù)正式啟動，工程總投資1.56億元人民幣，總占地面積40520平方米。該工程的啟動，潤蚨祥油封朝著做強做大品牌、成為國際一流密封制品研發(fā)制造企業(yè)的方向又邁出了堅實的一步。公司的開展歷史Company Development History.主要客戶Main customers發(fā)動機Engine 齒輪箱Gearbox車橋Vehi

8、cle Axle氣門閥桿Valve Stem汽車減震器Shock Absorber摩托車減震器Shock Absorber濰柴動力 Weichai Power江淮汽車 JAC Auto一汽車橋FAW Vehicle Axle吉利汽車Geely Auto重慶中意ChongqingZhongyi江門豪爵JiangMen HaoJue一汽大柴道依茨 FAW Dachai Deutz上汽齒輪SAGW沈陽金杯 Shenyang Jinbei Auto濰柴動力 Weichai Power上海匯眾薩克斯Shanghai Sachs Huizhong江蘇明星JiangSu MingXing吉利汽車 Geely

9、 Auto 東風(fēng)變速箱Dongfeng Gearbox安凱曙光福田Ankai-Shuguang-Foton Vehile Axle一汽大柴道依茨 FAW Dachai Deutz天津天德Tianjin Tiande凱邇必拓普KWT奇瑞汽車Chery Auto杭州ZF ZF(Hangzhou)柳州方盛Liuzhou Fangsheng Axle印度AL公司Ashok Leyland Auto(India)河南淅川Henan Xichuan張家港振龍ZhangJiaGang ZhenLong印度AL公司Ashok Leyland Auto(India)吉利汽車 Geely Auto美國AAMAme

10、rican Axle & Manufacturing德國AMPAMPGermany隆昌山川Longchangshanchuan佛山愛米斯Foshan ABC Suspension.業(yè)務(wù)開展 Business Development年銷售量/銷售額單位：萬只/萬元Annual Sales Volume/Amount(Unit:10,000pc/10,000yuan).業(yè)務(wù)開展 Business Development時間類別2009年16月2009年712月2009年全年度2010年14月2009年7月2010年4月預(yù)計2009年7月2010年6月汽車骨架油封710804151466914731

11、768全膠油封163198361196394473合計8731002187586518672240單位：萬只據(jù)統(tǒng)計，2021年全年全國汽車產(chǎn)量為0萬輛，裝減震器5400萬只；2021年潤蚨祥銷售汽減油封1875萬只，按估計，約有50%用在主機市場，約有50%用在售后及出口市場，即有約900萬只用在主機；潤蚨祥油封的主機市場供貨率約為17%。2021年前四個月全國消費汽車560萬輛，裝減震器2240萬只；潤蚨祥銷汽減油封865萬只，按50%用在主機來估計，那么市場占有率約為19%。汽減油封市場占有率分析.組織機構(gòu)Organization Structure.組織機構(gòu)Organization St

12、ructure.人員構(gòu)造Organization Structure人員分布 Employees Distribution.技術(shù)協(xié)作 Development Methods 建立具有世界同行業(yè)著名企業(yè)的技術(shù)人員參與的研發(fā)團隊Establish R&D Team composed of the technological members from world famous company青島科技大學(xué)、北京化工大學(xué)進展技術(shù)支持Technique support from Qingdao University of Science & Technology, University of Chemic

13、al Technology與航天42所在密封件方面進展協(xié)作研發(fā)Cooperate with 42 Space Flight Research Institute in sealing product development與兵器工業(yè)部53所在密封件的實驗、測試方面進展廣泛協(xié)作Cooperated with the 53 Institute, Weapon Industry Ministry in experiment and test of the seals .技術(shù)研發(fā) Development and ResearchCAD/Pro-E計算機設(shè)計系統(tǒng) CAD/Pro-E System 完善的

14、設(shè)計、實驗規(guī)范 Perfect standard for design and test 來自歐洲的產(chǎn)品設(shè)計理念 New design idea from Europe可滿足多種需求的特種膠料 Special compound to meet different requirements實驗測試才干 Test ability完善的試制體系 Perfect trial-manufacture system 高精度模具制造才干(回流紋制造) Mold manufacture ability (Helix) .特征產(chǎn)品引見 Special Product耐高壓、耐低溫減震器油封：公司努力于對各種不同

15、構(gòu)造和橡膠的研討，以滿足當前市場上不同運用的要求。其耐壓范圍為0.6-12Mpa，耐溫范圍為-40-150，廣泛運用于汽車、摩托車和其他重載車輛。Shock Absorber Oil Seal of Bearing High Pressure and Low Temperature: RFX commits itself to researching different structures and rubbers to meet the requirement of different application in the market. Its scope of compression r

16、esistance is 0.6-12 Mpa. And its scope of temperature resistance is -40-150,which is widely used in auto, motorcycle and other heavy duty trucks.特征產(chǎn)品引見 Special Product 高壓重載減震器油封 應(yīng)用于大阻尼，高內(nèi)壓的載重汽車減震器。最大阻尼力可達20000N，最高內(nèi)壓可達12Mpa。 High Pressure Heavy Duty Shock Absorber Oil Seal It is applied to big damp,

17、high inner pressure shock absorber of heavy duty auto. The biggest damp can reach 20000N and highest inner pressure will be 12Mpa.高壓油封.特征產(chǎn)品引見 Special ProductEESS油封密封原理:利用橡膠彈性唇口, 降低摩擦扭矩.其特點:1.比PTFE油封減少了60%起動摩擦扭矩;2.比橡膠唇口彈性體油封減少了47%摩擦扭矩;3.比PTFE具有良好的氣密性;4.提高耐磨性.Sealing concept that utilize an elastomeri

18、c lip to reduce frictional torque significantly60% lower starting frictional torque than traditional PTFE seal;47% lower frictional toque than traditional elastomeric seal;Excellent air sealability compared with PTFE;Improved wear resistance.特征產(chǎn)品引見 Special Product PTFE油封PTFE oil seal 第3代 The third g

19、eneration第4代 The fourth generationPTFE油封：通常應(yīng)用于發(fā)動機曲軸等高速油封，其特點為：PTFE oil seal: Usually used in high speed shaft such as engine crankshaft. Its features: 摩擦系數(shù)小，抗干摩擦性能好 Little frictional coefficient; good performance of dry friction resistance.高的化學(xué)介質(zhì)抵抗性 High repellency of chemical mediator使用溫度范圍廣，在-120+

20、250都能保證可靠密封 Wide temperature scope: -120+250PTFE材料與ACM橡膠采用粘接式。為提高防塵效果，防塵唇可采用毛氈或無紡布?，F(xiàn)在已經(jīng)開發(fā)到第4代產(chǎn)品PTFE and ACM bond together. In order to improve the dustproof effect, dustproof lip is designed made of felt or non-woven fabrics. Now the 4th generation product has been developed.特征產(chǎn)品引見 Special Product重載

21、組合油封：適用于外界環(huán)境惡劣的場合，同時起到對軸的保護，對軸的加工要求不高，主要用于重載車橋、拖拉機和農(nóng)用機械油封。Combined oil seal for heavy duty: is fit for violent working condition, and protects the axle, with low requirement of axles manufacture. mainly used in heavy duty trucks, tractors and agricultural machinery.PTFE組合油封:集動密封與防塵于一體，避免了裝配中對唇口的損傷，同

22、時降低了軸的制造成本。適用于防塵效果較高的高速旋轉(zhuǎn)的條件下使用。Combined PTFE oil seal: It is dynamic sealing and dustproof all in one. It can avoid hurting lips during assembling so as to reduce the cost of dealing the axle surface, which is fit for high speed rotation under thick dust.特征產(chǎn)品引見 Special Product耐高壓氣門油封：在現(xiàn)有技術(shù)上添加氣唇口，既能

23、保證油封維持一定的滲漏量，又能防止熄滅室內(nèi)氣壓過大呵斥主唇口失效。氣唇口與氣門桿適度過盈配合，有效的加強了對熄滅室內(nèi)的氣壓的升高的順應(yīng)才干。 Valve stem oil seal with the gas lip: Based on current technology, gas lip is increased, which can guarantee moderate oil leakage and avoid main lip failure caused by excessive combustion chamber pressure. There is a tight fit pr

24、operly between the gas lip and the valve rod to enhance the adaptability to the pressure increasing inside the chamber.理計室一角 Corner of Science and Measurement檢測實驗設(shè)備 Inspection & Testing Facilities 公司擁有完善的橡膠資料檢測、模具檢測、產(chǎn)品性能實驗儀器、設(shè)備100多臺套，能有效的對資料入廠、過程產(chǎn)品、最終產(chǎn)品做全面的檢測和實驗。Company owns over 100 machines for te

25、sting the rubber material, mould, product performance so that we can test the incoming material, processing products and final products roundly.全套橡膠測試儀器橡膠老化，耐油，環(huán)境實驗低溫實驗箱高速油封臺架實驗機徑向力丈量儀摩擦力測定儀彈簧拉力實驗機骨架壓力強度實驗機 回流紋檢測儀 .檢測設(shè)備 Inspection Facilities 無轉(zhuǎn)子硫化儀Rubber Non-rotor Vulcameter 門尼粘度儀Mooney Viscosimeter

26、. 耐臭氧老化箱Ozone Ageing Tester低溫脆性儀Low Temperature Brittleness Tester檢測設(shè)備Inspection Facilities.檢測設(shè)備Inspection Facilities 回流紋檢測儀 Helix Testing Apparatus 高低溫萬能實驗機Computer Controlling High-low Temperature Tester . 數(shù)顯投影儀 Digital Measuring Projector檢測設(shè)備Inspection Facilities 數(shù)字式萬能工具顯微鏡Digital Universal Tool-

27、makers Microscope.檢測設(shè)備Inspection Facilities 油封唇口徑向力測定儀Oil Seal Lip Radial Force Tester 油封摩擦力測定儀Oil Seal Friction Force Tester.旋轉(zhuǎn)油封性能實驗臺Rotary oil seal test machine產(chǎn)品實驗設(shè)備Product Testing Facilities 小型雙動實驗臺Small double movement test machine.產(chǎn)品實驗設(shè)備Product Testing Facilities氣門油封實驗臺Valve Stem Oil Seal Tes

28、ting rig泥水實驗臺Heavy Water Tester.產(chǎn)品實驗設(shè)備Product Testing Facilities高低溫旋轉(zhuǎn)實驗臺High and Low Temperature Rotary Tester設(shè)備特點：將整個旋轉(zhuǎn)實驗安裝放于密閉的實驗箱內(nèi)，可以完全模擬油封的實踐任務(wù)環(huán)境，測試油封在極端環(huán)境條件下-60+250 的耐久實驗性能。.制造才干Manufacture Capacity 擁有先進的模具制造、骨架外表處置、配投料防錯、煉膠、硫化、修邊、氣門油封自動套簧檢簧機、恒溫恒濕儲存等設(shè)備、設(shè)備。 RFX is equipped with mold manufacturin

29、g, metal surface treatment, defensive batching and feeding system, rubber refining, vulcanization, trimming, automatic assembling and inspecting spring for valve oil seal, constant temperature and humidity warehouse for compound.主要模具制造設(shè)備Main Manufacture Facilities for Mold 公司擁有模具加工設(shè)備14臺套，精細數(shù)控車床5部，外表

30、修飾設(shè)備3臺套，回流紋加工設(shè)備1臺，電火花設(shè)備1臺，線切割1臺。Company owns 14 mold manufacture equipments, 4 precision digital lathes, 3 surface trimming equipments，1 machine for helix，1 CNC electrical discharge machine,1 CNC wire-cut machine.數(shù)控車Digital lathe 數(shù)控雕刻機 CNC engraving machine.主要模具制造設(shè)備Main Manufacture Facilities for Mo

31、ld 電火花加工機 CNC electrical discharge machine高速線切割加工機 CNC wire-cut machine. 配投料防錯系統(tǒng)Defensive Batching and Feeding System主要橡膠消費設(shè)備Main Production Facilities for Component具備4大防錯功能的先進的配投料防錯系統(tǒng)能有效的防止橡膠資料的配合錯誤和投放錯誤。Adopt advanced defensive system with 4 main anti-error function to avoid any mistake during bat

32、ching and feeding.主要橡膠消費設(shè)備Main Production Facilities for Component煉膠密煉消費線 Rubber-refining Mixing Production Line.預(yù)成型機2臺,其中1臺巴維爾預(yù)成型機,有效的保證了膠坯的質(zhì)量穩(wěn)定性Two preformers including a BWL brand to assure stable quality of compound blank.主要橡膠消費設(shè)備Main Production Facilities for Component 精細預(yù)成型機Precision Preformer

33、 全自動磷化線 Auto Phosphating Line骨架外表處置的全自動磷化線一條；拋丸機一臺；日處置骨架20萬只Auto phosphating line together with a abrator to process 200,000 metal cases daily.公司擁有進口真空油封硫化機86臺。其中80T的22臺，110T的62臺，200T的2臺，能保證日產(chǎn)油封20萬件。RFX owns 86 imported vacuum vulcanizers, including 22 sets of 80T,62 sets of 110T and 2 sets of 200T

34、to ensure a production capacity of 200,000pcs oil seals daily.主要消費設(shè)備Main Production Facilities真空硫化機Vacuum Vulcanizer.公司擁有進口抽真空全自動油封修整機28臺。We owns 28 imported automatic vacuum seal trimmers.主要消費設(shè)備Main Production Facilities抽真空油封修整機Vacuum Trimmer.體系證書System Verification2002年7月經(jīng)過ISO9001:2000國際質(zhì)量體系認證； It

35、 passed ISO9001:2000 Quality Verification in July,2002;2004年12月經(jīng)過ISO/TS16949:2002國際質(zhì)量體系認證； It passed ISO/TS16949:2002 International Quality System Verification;2007年11月經(jīng)過ISO/TS16949:2002體系換證審核； It passed ISO/TS16949:2002 renewal verification in November, 2007;2021年11月經(jīng)過ISO14001環(huán)境體系認證 It passed ISO14

36、001 Environment Management System Verification.質(zhì)量保證 Quality Control.質(zhì)量保證 Quality Control外部表現(xiàn) Market Display客戶按時交貨率100%;市場反響缺點品率300ppm;顧客贊揚30次/年。Deliver rate to customer in time=100%;Market feedback rate for fault product 300ppm; Customer complaint rate30 times/year. 2021年質(zhì)量目的Quality Target in 2021.質(zhì)

37、量保證 Quality Control內(nèi)部控制 Internal Controlling(消費過程不合格品率Reject rate in the course of production)減震器油封、液壓缸油封10000ppm;發(fā)動機油封、氣門油封、傳動系統(tǒng)油封、車橋油封、轉(zhuǎn)向系統(tǒng)油封、軸承油封30000ppm。Shock absorber and hydraulic cylinder oil seal 10000ppm;Engine, valve stem, transmission system, axle, steering system and bearing oil seal3000

38、0ppm. 2021年質(zhì)量目的Quality Target in 2021.質(zhì)量保證 Quality Control減震器油封30天內(nèi)送樣含500小時實驗；液壓缸油封、發(fā)動機油封、傳動系統(tǒng)油封、車橋油封、轉(zhuǎn)向系統(tǒng)油封、軸承油封45天內(nèi)送樣；構(gòu)造特殊的產(chǎn)品與顧客商定，按合同商定執(zhí)行。Deliver shock absorber oil seal sample within 30 days;Hydraulic cylinder, engine, transmission, axle, steering and bearing oil seal sample within 45 days;Produ

39、ct with special structure is carried out according to agreement with customer. 產(chǎn)品開發(fā)周期Development Period.模具管理控制 Mould Management Control質(zhì)量保證Quality Control印模檢測模具復(fù)雜尺寸:采用進口速凝精細硅膠，判別模具零件的符合性。Inspecting moulage from complex mould:Imported quick coagulation fine silicon rubber is adopted to judge mould an

40、d product compliance.影像丈量儀Image projector.模具管理庫一角Corner of Mould Warehouse 每個合格模具號均建立檔案 模具標識獨一 每個合格模具都 有運用次數(shù)記錄 每個合格模具都有維護記錄 模具報廢記錄質(zhì)量保證Quality ControlEvery qualified mould has been filedMould mark is exclusiveEvery qualified mould has record for use times Every qualified mould has maintenance records Rejected mould is recorded 模具管理控